Not applicable.
Not applicable.
Not applicable.
This invention relates to a stamp for stamping characters on a workpiece, particularly on the legs of a structural angle.
Stamping of workpieces with a variety of identifying information is required in many applications. For example, workpieces may advantageously include part identifying information stamped thereon to help to ensure that the correct part pieces are used in the correct applications and/or in the correct locations.
Workpieces which are not simply flat and/or are made of strong material can be particularly difficult to stamp with desired identifying information. For example, structural angle workpieces (e.g., angle irons) may have two longitudinal members connected at right angles along an edge (often by bending a single flat longitudinal member along a line extending in the longitudinal direction), and typically are made of strong metals such as steel or iron to provide the strength required in many construction and manufacturing applications.
Machines have, of course, been used which can be used to stamp identifying information on workpieces, usually in a facility where the workpieces are being worked on (e.g., where a long blank is being punched to provide whatever holes are required for the intended use of the part pieces, with individual elements being sheared from the blank to form the individual part pieces). Moreover, due to the difficulty of such stamping, machines separate and apart from the punching and shearing machines have often been provided to accomplish the stamping.
For example, in one prior art stamping machine, a wheel of hardened raised letter stamps is rotated to orient to the proper character next to the workpiece. That character is then pressed against the workpiece one character at a time until all of the characters of the identifying information have been stamped thereon. Another prior art stamping machine places several stamps into one holder, and then stamps the entire identifying information (e.g., part number) at one time.
Both of the above methods and machines fix the stamps rigidly in a frame and require them to be driven up (into the material of the workpiece) to create or stamp the required characters. Driving up of the materials is done with a separate hydraulic cylinder or cylinders. Some designs use a floating head that requires only one cylinder; some use a rigid design that requires one cylinder to raise the stamps from their lowered position up to touch the material and another cylinder to squeeze the material producing the character(s). In either case, the cost of such machines includes not only the stamps themselves, but also the cost of the drive structure to move the stamps up to the workpiece.
The present invention is directed toward overcoming one or more of the problems set forth above.
The present invention provides a novel, improved stamp for imprinting or stamping characters in a workpiece, and is particularly advantageously suited to stamp selected characters in workpieces. This is accomplished with a compact structure which may be easily operated and controlled with minimal addition of parts, particularly when used in conjunction with a punch module.
In one aspect of the present invention, an adjustable stamp for stamping characters on a workpiece is provided, including a base plate with a platen, a plurality of stamps each having a raised character on one side, a stamp holder, and a support securing the stamps to the holder in an array. The supported stamps have one side facing a stamping direction and the opposite side facing a retract direction opposite the stamping direction. The support allows limited free motion of the stamps relative to each other in the stamping and retract directions, and is mounted to the base plate for movement in a plane substantially perpendicular to the stamping direction to selectively position a selected one of the stamps over the platen with the platen facing the opposite side of the selected one of the stamps. The base plate and the workpiece may be pressed together, whereby the raised character of the selected one of the stamps is stamped into the workpiece by the platen pressing against the opposite side of the one stamp, and the free motion of the other stamps prevents their raised characters from being stamped into the workpiece.
In one form of this aspect of the invention, the stamp holder is a character holding plate having an opening therethrough, and the support includes a plurality of dowel pins surrounding the character holding plate opening, and a plurality of elastic O-rings looped over the dowel pins on opposite sides of the character holding plate opening to support the stamps in the opening of the character holding plate. In further forms, (a) the character holding plate opening is substantially rectangular and the array is a generally rectangular matrix with a plurality of columns and rows in the opening, and (b) one set of the O-rings extends in one ring direction between the dowels across the character holding plate opening and the remaining ones of the O-rings extend between the dowels in a second ring direction perpendicular to the first ring direction. In yet another further form, (c) the stamps include grooves between the one sides and the opposite sides, and at least some of the O-rings are received in the grooves to support the stamps, with the elasticity of the O-rings allows the limited free motion, and in a still further form the O-rings provide selected spacing between the supported stamps in the array.
In another form of this aspect of the invention, a null stamp is supported in the array with the plurality of stamps, the null stamp being flat on its one side.
In still another form of this aspect of the invention, the stamping direction is substantially perpendicular to the surface of the workpiece when stamping.
In yet another form of this aspect of the invention, the support is mounted to the base plate by first and second tracks extending in first and second axial directions substantially perpendicular to each other, the first and second axial directions also being substantially perpendicular to the stamping and retracting directions. In a further form, the second track is carried by the first track, the support is carried by the second track, a first drive selectively positions the second track along the first axial direction relative to the base plate, and a second drive selectively positions the support along the second axial direction relative to the first track, whereby the supported stamps are positioned relative to the platen so that the stamp having the raised character to be stamped is selectively positioned over the platen. In still further forms, (a) the first and second tracks are slide bearings, and (b) the first and second drives are multi-position air cylinders. In yet another further form, (c) the stamp holder is a character holding plate having an opening therethrough, and the support is a plurality of dowel pins surrounding the character holding plate opening, and a plurality of elastic O-rings looped over the dowel pins on opposite sides of the character holding plate opening to support the stamps in the opening of the character holding plate, and in a still further form the stamps include grooves between the one sides and the opposite sides, and at least some of the O-rings are received in the grooves to support the stamps, and the elasticity of the O-rings allows the limited free motion.
In still another form of this aspect of the invention, a base plate drive is adapted to rotate the base plate around the workpiece to orient the stamping direction substantially perpendicular to the surface of the workpiece to be stamped.
In another aspect of the present invention, a punch and stamp for working on a workpiece includes a base plate and a top plate secured together for controlled motion toward and away from each other, a workpiece drive adapted to move the workpiece longitudinally between the base plate and top plate, and a biasing drive adapted to move the base and top plates toward and away from each other. A punching member is secured to the top plate and adapted to be selectively extended from the top plate to punch a hole in the workpiece when the base and top plates are moved toward each other. An adjustable stamp is secured to the base plate, and includes a platen, a plurality of stamps each having a raised character on one side, a stamp holder, and a support securing the stamps to the holder in an array with the one side of the stamps facing a stamping direction and the opposite side of the stamps facing a retract direction opposite the stamping direction. The support allows limited free motion of the stamps relative to each other in the stamping and retract directions, and is supported for movement on the base plate in a plane substantially perpendicular to the stamping direction to selectively position a selected one of the stamps over the platen with the platen facing the opposite side of the selected one of the stamps. When the base biasing drive moves the base and top plates together so that the selected one of the stamps engages the workpiece, the raised character of the selected one of the stamps is stamped into the workpiece by the platen pressing against the opposite side of the one stamp, and the free motion of the other stamps prevents their raised characters from being stamped into the workpiece.
In one form of this aspect of the invention, the stamp holder is a character holding plate having an opening therethrough, and the support includes a plurality of dowel pins surrounding the character holding plate opening, and a plurality of elastic O-rings looped over the dowel pins on opposite sides of the character holding plate opening to support the stamps in the opening of the character holding plate. In further forms, (a) the character holding plate opening is substantially rectangular and the array is a generally rectangular matrix with a plurality of columns and rows in the opening, (b) one set of the O-rings extends in one ring direction between the dowels across the character holding plate opening and the remaining ones of the O-rings extend between the dowels in a second ring direction perpendicular to the first ring direction, and (c) the stamps include grooves between the one sides and the opposite sides, and at least some of the O-rings are received in the grooves to support the stamps, with the elasticity of the O-rings allows the limited free motion.
In another form of this aspect of the invention, the support is mounted to the base plate by first and second tracks extending in first and second axial directions substantially perpendicular to each other, the first and second axial directions also being substantially perpendicular to the stamping and retracting directions. In a further form, the second track is carried by the first track, the support is carried by the second track, a first drive selectively positions the second track along the first axial direction relative to the base plate, and a second drive selectively positions the support along the second axial direction relative to the first track, whereby the supported stamps are positioned relative to the platen so that the stamp having the raised character to be stamped is selectively positioned over the platen.
In still another form of this aspect of the invention, a base plate drive is adapted to rotate the base plate around the workpiece to orient the stamping direction substantially perpendicular to the surface of the workpiece to be stamped.
While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only one specific form as an example of the use of the invention. The invention is not intended to be limited to the embodiment so described, and the scope of the invention will be pointed out in the appended claims.
For ease of description, the apparatus operating in accordance with this invention is described in the normal (upright) operating position, and terms such as upper, lower, horizontal, etc., are used with reference to this position.
The apparatus of this invention can have certain conventional components and control mechanisms the details of which, although not fully illustrated or described, will be apparent to those having skill in the art and an understanding of the necessary functions of such components and mechanisms.
Some of the Figures illustrating the preferred embodiment of the apparatus of the present invention show conventional structural details and mechanical elements or components that will be recognized by one skilled in the art. However, the detailed descriptions of such elements are not necessary to an understanding of the invention, and accordingly, are herein presented only to the degree necessary to facilitate an understanding of the novel features of the present invention.
In accordance with the illustrated embodiment of an adjustable stamp 20 of the present invention, a stamp holder 22 and structure for supporting a plurality of stamps 24 in the stamp holder 22 are illustrated in
Specifically, the stamp holder 22 includes a top plate 30 and a bottom plate 32 (see
A plurality of stamps 60 are arranged in a array, for example, with forty-five stamps 60 such as the five by nine matrix shown in the Figures. One side of most of the stamps 60 includes a hardened raised character 62 (see, e.g., the “1”, “2”, “3”, “4” and “5” raised characters 62 illustrated in one row of stamps 60 in
Advantageously, the stamps 60 are supported in the matrix configuration in the aligned openings 34, 36 of the plates 30, 32. Specifically, grooves 66 may be advantageously provided on opposite sides of the bodies of the stamps 60 (see particularly
Additional sets of O-rings may also be looped over the dowel pins 50 on opposite sides of the openings 32, 34 to facilitate the maintenance of reliable spacing between the stamps 60 in the matrix, as well as to help to ensure that each of the stamps 60 remains oriented properly. For example, as illustrated in
It should be appreciated that the rectangular matrix layout if the stamps 60 substantially minimizes the overall size of the adjustable stamp 20, as well as minimizing the distance required to move from one character to the next. It should be appreciated, however, that advantages of the present invention could be obtained with opening shapes which are not rectangular such as illustrated, and with O-rings which may extend in more than two directions. It should also be appreciated that more than one set of O-rings 68 and grooves 66 could be used to support a rectangular or different matrix of stamps 60.
It should thus be appreciated that while the O-rings 68, 76, 78, 80 will support and maintain the stamps 60 in the desired array (e.g., the five by nine matrix) while at the same time allowing limited free motion of the stamps 60 relative to each other in the stamping and retracting directions 84, 86 (see
Specifically, a pair of tracks 110 are suitably secured (e.g., by screws or bolts 114; see
The rails 120 are rigidly held together by a second set of rails 130 suitably secured between opposite ends of the first set of rails 120, for example, by suitable screws or bolts 134. The second set of rails 130 are substantially orthogonal to the first set of rails 120, and cooperate with a second pair of tracks 140 which also each include a generally cylindrical guide track 144 extending in a second axial direction 142 which is generally parallel to the surface of the base plate 100 and perpendicular to the first axial direction 118. The guide tracks 144 include open slits in their bottom (see
The stamp holder 22 is suitably secured to the tracks 140, for example, by suitable screws or bolts 150 through the top plate 30. It should be appreciated that the tracks 110, 140 and rails 120, 130 cooperate so that the stamp holder 22 may be moved in the first and second axial directions 118, 142, that is, essentially in a plane parallel to the surface of the base plate 100.
Motion of the stamp holder 22 may be controlled by suitable drives associated with the cooperating tracks 110, 140 and rails 120, 130. For example, multi-position air cylinders 160, 164 may be advantageously used.
As illustrated in
As also illustrated in
A platen 200 is also secured to the base plate 100 (e.g., by machine screws 202). The platen 200 includes a raised portion 206 which may be pressed against the back (bottom) of a stamp 60 as described further below.
Specifically, by providing air cylinders 160, 164 with multi-positioned based on the spacing of the stamps 60 in the matrix, the stamp holder 22 may be moved in the first and second axial directions 118, 142 (e.g., the Z and X axes in
Stamping may thus be accomplished by positioning the desired stamp 60 over the platen 200 as described above, positioning a workpiece 210 so that the area of its surface which is desired to be stamped with the raised character 62 of the desired stamp 60 is aligned in the stamping direction 84 with the platen raised portion 206. When the base plate 100 and workpiece 210 (see
Specifically, the illustrated system 300 can make holes in one or both legs of a workpiece 210, and then cut off a shorter piece. While the workpiece 210 as described herein is an angle iron or structural steel angle, it should be appreciated that the present invention could be used with still other workpieces, including flat stock, bar stock, and channel shapes.
Further, the processing system 300 may be regarded as a single, processing system, line, or combination machine which includes three individual modules, assemblies, or machines: (1) a workpiece gripping and advancing module 302, (2) a punch press module or machine 304, and (3) a shear module 306. In the preferred arrangement illustrated, the three modules are bolted together and can be operated together as a system.
The punch press module or machine 304 incorporates the present invention for stamping characters in the workpiece, in this case an angle iron or structural angle 210 (see
The workpiece gripping and advancing module 302 and the shear module 306 may be regarded as modules, assemblies, or machines which can be used in other applications as well as with the punch press module 304 of the present invention. The workpiece gripping and advancing module 302 and the shear module 306 may be of any suitable conventional or special design, the details of which form no part of the present invention. Indeed, a broad aspect of the present invention does not require that the punch press module 304 be used with either the workpiece gripping and advancing module 302 or the shear module 306.
The punch press module 304 is adapted to receive and process the stock length of structural angle 210, or even a much shorter, already cut-to-length section of angle 210. The module 304 is adapted to receive the length of angle 210 (or other shorter or longer piece of a structural angle) in a particular orientation that may be arbitrarily described as extending along an X-axis of a mutually orthogonal X, Y, and Z-axis coordinate system.
As used herein, components which are described as being moved or oriented “along” the X, Y, or Z-axis or moved to a location along or on the X, Y, or Z-axis should be understood to be moved or oriented on a path that is spaced from, but parallel to, the particular designated axis that passes through the coordinate system origin. Further, it should be understood that references to movement in the X, Y, or Z-axis “direction” may refer to either of the two opposite directions along the particular designated axis. Still further, in the orientation shown in
In the preferred form of the processing system 300 illustrated in
As illustrated in
As best illustrated in
Although the angle gripping and advancing module 302 forms no part of the present invention, it should be appreciated that the module 302 advantageously allows the angle 210 to be moved along the X-axis through the punch press module 304 and through the angle shear module 306. The angle gripping and advancing module 302 as described are particularly advantageous when the present invention is used with an angle 210 as a workpiece, though it should be understood that still other supports for the workpiece could be used (including the support illustrated in U.S. Pat. No. 7,418,773, the full disclosure of which is hereby incorporated by reference), including supports for workpieces which are not angles 210.
A suitable carriage or gripper assembly may be used to control movement of the angle 210 along the gripping and advancing module 302. For example, a frictionally-engaging drive wheel 324 (see
The angle 210 is fed into the punch press module 304, where it may be punched and/or drilled according to the requirements of the intended use of the angle 210. As described in greater detail hereafter, the module 304 includes a pressing mechanism 330 (see particularly
Broadly, the pressing mechanism 330 of the illustrated embodiment includes a rigid frame 340 having a top plate 342, a bottom plate 344, and tie rod tubes 346 connecting those plates 342, 344 at their corners. A suitable cylinder 350 is between a support plate 354 and an earth plate 356, with the support and earth plates 354, 356 having cylindrical holes in their corners through which the tie rod tubes 346 extend, with the tubes 346 being able to move linearly through those holes. The support plate 354 may advantageously be the cylinder cap of (and therefore integral with) the cylinder 350.
The earth plate 356 of the pressing mechanism 330 is suitably mounted on the rails 360 so that it may be moved linearly along the rails 360. Thus, it should be appreciated that the pressing mechanism 330 can be both rotated around the X-axis and also moved linearly in the plane of the Y and Z axes, with its earth plate 356 fixed in any given position of the rigid frame 340 relative to an angle 210 extending through the pressing mechanism 330.
Suitable drives allow the rails 360 to be selectively moved through the arcuate path of the tracks 364 as well as allowing the pressing mechanism 330 to be moved linearly along the rails 360. For example, a drive cylinder (see
It should be understood that details of this structure for moving the pressing mechanism 330 are not a part of the present invention, though it should also be understood that the described movement of the pressing mechanism 330 (however accomplished) will advantageously allow not only any drill and/or punch associated with the pressing mechanism 330 to be oriented and positioned as desired relative to the angle 210, but the described movement will also allow the adjustable stamp 20 of the present invention (which is also carried and operated by the pressing mechanism 330) to be similarly oriented and positioned as desired relative to the angle 210.
It should be appreciated that the pressing mechanism 330 may be suitably controlled so that the top plate 342 and support plate 354 may be suitably pressed together. During punching operation, for example, the support plate 354 may be raised up against one side of one leg (210b in
The same described motion of the top plate 342 and support plate 354 together may also be used to press the adjustable stamp 20 against the angle 210. That is, the previously described adjustable stamp 20 is also secured to the support plate 354 (see particularly
It should be appreciated that the above three ranges of motion will permit the platen 200 to be positioned relative to virtually any location on the angle legs 210a, 210b so that it will be moved perpendicular to the surface at that location when the support plate 354 is moved (e.g., in the Y or Z-axis directions) as previously described. Moreover, by adjustment of the stamp holder 22 over the platen 200 as previously discussed, the particular selected stamp 60 may be positioned over the platen 200 so that pressing the support plate 354 toward the leg 210a or 210b will also press the carried platen 200 which in turn will press the selected stamp 60 against the leg 210a or 210b to imprint the character of the selected stamp 60 on the leg 210a or 210b at the selected location. Assuming multiple characters are intended to be imprinted in longitudinal alignment along a leg 210a or 210b, once the platen 200 is initially aligned by the rotational and linear movement of the pressing mechanism 330 (described in paragraphs (a) and (b) above), subsequent characters may be selected by (i) advancing the angle 210 in the X-axis direction (described in paragraph (c) above) and, in order, (ii) (a) positioning the next selected stamp 60 over the platen 200 by use of the air cylinders 160, 164 as previously described and (b) pressing the support plate 354 (e.g., by the cylinder 350) toward the leg 210a or 210b.
It should also be appreciated that it would be within the broad scope of the invention to use any conventional or special structure which would move or bias the support plate 354 with sufficient force to imprint the character of the selected stamp 60 in the leg 210a or 210b. Further, it should also be appreciated that the adjustable stamp 20 may advantageously use the same mechanism (e.g., the main punch cylinder) as is used to, for example, punch holes in the legs 210a, 210b, and thereby eliminate any need for separate mechanisms to press the punches 376 and stamps 60 in the separate punching and stamping operations. For example, the pressing mechanism and the pressing mechanism support structures disclosed in my own applications (filed concurrently herewith on Oct. 30, 2009 as Ser. No. 12/609,507, titled “Support for Tool Press”, and Ser. No. 12/609,527, titled “Tool Press Drive”, the disclosures of which are hereby fully incorporated by reference) could be used to support and move the adjustable stamp 20 of the present invention.
Thus it should be appreciated that the top plate 342 when moved toward the angle leg 210a or 210b (down toward leg 210b in the
Still other aspects, objects, and advantages of the present invention can be obtained from a study of the specification, the drawings, and the appended claims. It should be understood, however, that the present invention could be used in alternate forms where less than ail of the objects and advantages of the present invention and preferred embodiment as described above would be obtained.
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