Adjustable curtain rod assembly

Abstract

An adjustable curtain rod assembly includes an adjustable-length rod having a first end and a second end, a bracket pivotably coupled to one of the first and second ends of the rod about a pivot axis that is oriented substantially perpendicular to a longitudinal axis of the rod, a first contact pad on the bracket spaced in a lateral direction from the pivot axis for frictionally engaging a support surface, and a second contact pad on the bracket spaced in an opposite lateral direction from the pivot axis as the first mounting pad for frictionally engaging the support surface.

Description

FIELD OF THE INVENTION

The present invention relates to adjustable curtain rods, and more particularly to adjustable curtain rods for shower curtains.

BACKGROUND OF THE INVENTION

Adjustable shower curtain rods are known. A common adjustable rod, sometimes referred to as a tension rod, takes the form of a telescoping, two-piece rod. The two rod halves can be rotated relative to one another to shorten or lengthen the rod to fit the shower or bath enclosure. Such rods are typically supported by respective brackets fastened to opposed walls of the shower or bath enclosure.

SUMMARY OF THE INVENTION

The present invention provides, in one aspect, an adjustable curtain rod assembly including an adjustable-length rod having a first end and a second end, a bracket pivotably coupled to one of the first and second ends of the rod about a pivot axis that is oriented substantially perpendicular to a longitudinal axis of the rod, a first contact pad on the bracket spaced in a lateral direction from the pivot axis for frictionally engaging a support surface, and a second contact pad on the bracket spaced in an opposite lateral direction from the pivot axis as the first mounting pad for frictionally engaging the support surface.

The present invention provides, in another aspect, an adjustable curtain rod assembly including an adjustable-length rod having a first end and a second end, a bracket pivotably coupled to each of the first and second ends of the rod about respective pivot axes that are oriented substantially perpendicular to a longitudinal axis of the rod, a first contact pad on each bracket spaced in a lateral direction from the pivot axis of the respective bracket for frictionally engaging a support surface, a second contact pad on each bracket spaced in an opposite lateral direction from the pivot axis of the respective bracket as the first mounting pad for frictionally engaging the support surface, and a third contact pad on each bracket aligned with the pivot axis of the respective bracket for frictionally engaging the support surface.

The present invention provides, in yet another aspect, an adjustable curtain rod assembly including an adjustable-length rod having a first end and a second end, defining therebetween a longitudinal axis, a T-shaped bracket coupled to one of the first and second ends of the rod, a first contact pad on the bracket spaced in a lateral direction from the longitudinal axis for frictionally engaging a support surface, and a second contact pad on the bracket spaced in an opposite lateral direction from the longitudinal axis as the first contact pad for frictionally engaging the support surface.

Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front perspective view of an adjustable curtain rod assembly of the invention mounted in a shower enclosure.

FIG. 2 is a partially exploded, perspective view of the adjustable curtain rod assembly of FIG. 1.

FIG. 3 is an exploded, rear perspective view of a bracket of the adjustable curtain rod assembly of FIG. 1.

FIG. 4 is a rear view of the bracket of FIG. 3.

FIG. 5 is a cross-sectional view through the bracket of FIG. 4 along line 5-5.

Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.

DETAILED DESCRIPTION

FIG. 1 illustrates an adjustable curtain rod assembly 10 installed on a shower or bath enclosure 14 such that a curtain supported by the rod assembly 10 encloses the shower or bath to substantially contain water, to provide privacy to the occupant, and to provide a decorative feature to the bathroom. However, it is to be understood that the rod assembly 10 need not be used exclusively for bath and shower applications, but can be used for other applications utilizing a curtain or support rod (e.g., window treatments, dividers, vestibules, etc.).

With reference to FIGS. 1 and 2, the rod assembly 10 includes an arcuate or curved rod 18 having opposed first and second ends 22a, 22b. Alternatively, the rod 18 may have a substantially straight configuration when installed in a shower or bath enclosure 14. In the illustrated embodiment, the rod 18 can be made from any suitable material and may include a single integral piece or multiple pieces incorporated as a unit. The rod 18 may further include an adjustment mechanism for adjusting an overall length of the rod assembly 10 in order to fit a specific mounting dimension for an application of use. Such an adjustment mechanism is described in U.S. Patent Application Publication No. 2011/0031198 filed on Aug. 5, 2009, the entire content of which is incorporated herein by reference. For example, for standardized shower and bath enclosure dimensions, the rod assembly 10 can be nominally sized to have a length generally appropriate for a standard dimension. The adjustment mechanism(s) of the rod 18 would provide the final adjustability so that the rod assembly 10 can be supported by opposing support surfaces 34 of the shower and/or bath enclosure 14 (only one of which is shown in FIG. 1) via pressure created by extending the length of the rod assembly 10 between the support surfaces 34. Such pressure-mounted rod assemblies are often referred to as tension rods.

Referring now to FIG. 2, the rod assembly 10 includes first and second brackets 38a, 38b coupled to the first and second ends 22a, 22b of the rod 18, respectively. Particularly, the first end 22a of the rod 18 includes a first fastener receiving member 42a pivotably coupled to the first bracket 38a, and the second end 22b of the rod 18 includes a second fastener receiving member 42b pivotably coupled to the second bracket 38b. The front surface 46 of each of the brackets 38a, 38b includes a first, upper-most ear 50 and a second, lower-most ear 54 between which the respective fastener receiving members 42a, 42b are supported. In each of the brackets 38a, 38b, the upper-most ear 50 includes a through-bore 58 and the lower-most ear 54 includes a threaded bore 62 in alignment with the through-bore 58 to define a pivot axis 66 (see also FIG. 5). As shown in FIG. 2, the pivot axis 66 of each of the brackets 38a, 38b is substantially perpendicular to a longitudinal axis 70 of the rod 18 such that the rod 18 is generally pivotable relative to each of the brackets 38a, 38b in a horizontal plane when installed in a shower or bath enclosure 14. The rod assembly 10 also includes respective pins 74 oriented along the pivot axes 66 of the first and second brackets 38a, 38b, and received within the through-bore 58 and threaded bore 62 of each of the brackets 38a, 38b, and within a through-bore 76 of the respective first and second fastener receiving members 42a, 42b (FIG. 2). In the illustrated embodiment of the rod assembly 10, the pins 74 are configured as threaded fasteners that are anchored to the threaded bores 62 of the respective brackets 38a, 38b. Alternatively, different structural arrangements may be employed for securing the rod 18 to the brackets 38a, 38b. For example, a fixed connection (i.e., one having zero degrees of freedom) may be utilized between the rod 18 and each of the brackets 38a, 38b. The brackets 38a, 38b can be made from aluminum, stainless steel, zinc, plastic, or other suitable materials.

With reference to FIG. 1, the brackets 38a, 38b (with only the right-side bracket 38b being shown) are configured to be frictionally mounted against the support surfaces 34. The relatively large footprint of the brackets 38a, 38b facilitates distribution of the compressive loading exerted by the rod 18 over a large portion of the support surfaces 34, thereby minimizing the risk of damage to the support surfaces 34 during installation of the rod assembly 10. With reference to FIGS. 2-4, each of the brackets 38a, 38b includes first, second, and third elastomeric contact pads 82a, 82b, 82c attached to the rear surface 78 (e.g., with an adhesive, etc.) and that engages the support surfaces 34. In the illustrated embodiment of the rod assembly 10, the contact pads 82a, 82b, 82c are made of rubber. Alternatively, the contact pads 82a, 82b, 82c may be made of any of a number of different elastomeric or other suitable materials. For example, the contact pads 82a, 82b, 82c may include an adhesive to facilitate attachment to the support surfaces 34, or a friction or non-slip outer surface to enhance the grip that the contact pads 82a, 82b, 82c may exert on the support surfaces 34.

With reference to FIG. 4, the first and second contact pads 82a, 82b are noncontiguous and are generally evenly spaced on laterally opposite sides of the pivot axis 66 of each of the brackets 38a, 38b. The third contact pad 82c is noncontiguous with the first and second contact pads 82a, 82b and is generally aligned with the pivot axis 66 of each of the brackets 38a, 38b. In addition, the third contact pad 82c is positioned below the lower-most ear 54 when the brackets 38a, 38b are oriented in their mounted position. The brackets 38a, 38b are configured having a T-shape to accommodate this arrangement of the contact pads 82a, 82b, 82c, as shown in FIGS. 2-4. Each of the brackets 38a, 38b also includes an outer peripheral lip 84 spaced from the rear surface 78 and at least partially defining the T-shape of the brackets 38a, 38b (see also FIGS. 2, 3, and 5). However, in some embodiments of the rod assembly 10, the contact pad 82c may be omitted from each of the brackets 38a, 38a such that the brackets 38a, 38b may assume a different configuration. In other embodiments of the rod assembly 10, the contact pads 82a, 82b, 82c may be configured as portions of a single contiguous contact pad.

With reference to FIG. 4, a first imaginary line 86 connects the centers or midpoints of the first and second contact pads 82a, 82b, and passes between the ears 50, 54, but closer to the lower-most ear 54. When the brackets 38a, 38b are installed in their mounted positions on the opposed support surfaces 34, the imaginary line 86 is oriented substantially horizontal to position the contact pads 82a, 82b on opposite lateral sides of the pivot axis 66. A second imaginary line 90 connects the centers or midpoints of the first and third contact pads 82a, 82c, and a third imaginary line 94 connects the centers or midpoints of the second and third contact pads 82b, 82c. The included angle θ between the second and third imaginary lines 90, 94 is approximately 90 degrees, although other angles are possible depending upon the configuration of the contact pads 82a, 82b, 82c on the brackets 38a, 38b.

When the rod assembly 10 is installed between the opposed support surfaces 34, the rod 18 is adjusted to a length (or, elastically bent into a curved shape) for exerting a normal force against each of the support surfaces 34 through the contact pads 82a, 82b, 82c of each bracket 38a, 38b to develop frictional forces between the support surfaces 34 and the contact pads 82a, 82b, 82c. The sum of the frictional forces between the support surfaces 34 and the contact pads 82a, 82b, 82c resists or counteracts the weight and any moment about an axis A oriented normal to the page containing FIG. 4 that is produced by the rod 18 and any attached curtain. This is especially significant with curved or arcuate rods 18 because the weight of the curtain suspended from the rod 18, when represented as a single point mass, may be offset from the axis A as a result of the curvature of the rod 18. The larger the curvature of the rod 18, the farther the center of mass of the curtain is moved from the axis A. Particularly, the vertical span of each of the brackets 38a, 38b, with the attached contact pad 82c, provides stability to the installed rod assembly 10 while the horizontal span of each of the brackets 38a, 38b, with the attached contact pads 82a, 82b, resists or counteracts the moment about axis A caused by the offset weight of the rod 18 with an attached curtain. The brackets 38a, 38b support the rod 18 with an attached curtain without the need for more permanent conventional fasteners (e.g., screws).

The rod assembly 10 may be installed into a shower and/or bath enclosure 14 after the ends 22a, 22b of the rod 18 are attached to the respective brackets 38a, 38b. To attach each bracket 38a, 38b, the through-bore 76 in the respective fastener receiving members 42a, 42b is aligned with the pivot axis 66 of each of the brackets 38a, 38b (FIG. 2). Then, for each bracket 38a, 38b, the pin 74 is inserted through the respective through-bores 58, 76 in the upper-most ear 50 and the fastener receiving member 42a, 42b. The pin 74 is then received by the threaded bore 62 in the lower-most ear 54 and anchored therein by threaded engagement. This coupling arrangement provides the rod 18 with a rotational degree of freedom, with respect to each of the brackets 38a, 38b, about the pivot axis 66. Next, should the rod 18 include an adjustment mechanism for varying its length (i.e., like that disclosed in U.S. Patent Application Publication No. 2011/0031198), the length of the rod 18 is then adjusted to position the brackets 38a, 38b between the opposed support surfaces 34 in the shower and/or bath enclosure 14. To fix the rod assembly 10 in place, the adjustment mechanism is manipulated to thereby lengthen the rod 18 until it exerts a compressive load on each of the support surfaces 34, thereby allowing the contact pads 82a, 82b, 82c to develop a frictional force against the opposed support surfaces 34.

If a fixed-length rod is used (i.e., without such a length adjustment mechanism as described in published U.S. Patent Application No. 2011/0031198), the rod assembly 10 may be secured to the opposed support surfaces 34 by exerting a buckling force on the rod 18 to elastically bend it, positioning the rod assembly 10 between the support surfaces 34, and then releasing the buckling force on the rod 18 when the brackets 38a, 38b are properly positioned. As the rod 18 elastically recovers, a compressive force is exerted on the support surfaces 34 by the respective brackets 38a, 38b in a similar manner as described above to develop frictional forces against the support surfaces 34.

These frictional forces resist the weight of the rod assembly 10 and any attached curtain, maintaining the rod assembly 10 fixed in place without the need for more permanent conventional fasteners. The combined weight of the rod assembly 10 and the attached curtain also applies a moment on each of the brackets 38a, 38b. The T-shaped arrangement of the contact pads 82a, 82b, 82c provides the friction forces developed by the contact pads 82a, 82b, 82c with extended moment arms (especially the spaced contact pads 82a, 82b), thereby improving the bracket's stability and capability of resisting or cancelling the moment (about axis A in FIG. 4) otherwise caused by the combined weight of the rod assembly 10 and the attached curtain.

Various features of the invention are set forth in the following claims.

Claims

1. An adjustable curtain rod assembly comprising: an adjustable-length rod having a first end and a second end;a bracket pivotably coupled to each of the first and second ends of the rod about a pivot axis that is oriented substantially perpendicular to a longitudinal axis of the rod;each bracket having: a first contact pad on the bracket spaced in a lateral direction from the pivot axis for frictionally engaging a support surface; anda second contact pad on the bracket spaced in an opposite lateral direction from the pivot axis as the first mounting pad for frictionally engaging the support surface; anda third contact pad on the bracket aligned with the pivot axis for frictionally engaging the support surface;wherein each bracket defines a “T” shape for accommodating the first, second, and third contact pads;wherein the support surface is at least partially defined by opposed walls;wherein the rod is operable to exert a normal force against each of the walls through the contact pads of each of the first and second brackets to develop a frictional force between the walls and the contact pads.

2. The adjustable curtain rod assembly of claim 1, wherein the first, second, and third contact pads are noncontiguous relative to each other.

3. The adjustable curtain rod assembly of claim 1, wherein each of the first and second contact pads includes at least one of an elastomeric material and a non-slip outer surface.

4. The adjustable curtain rod assembly of claim 1, wherein the bracket includes spaced ears between which the pivot axis is defined.

5. The adjustable curtain rod assembly of claim 4, further comprising a pin supported by the spaced ears, wherein the pin pivotably couples the one of the first and second ends of the rod to the bracket.

6. The adjustable curtain rod assembly of claim 5, wherein the pin is configured as a threaded fastener, and wherein at least one of the ears includes a threaded bore in which the threaded fastener is received.

7. The adjustable curtain rod assembly of claim 5, wherein the one of the first and second ends of the rod includes a bore through which the pin is received.

8. The adjustable curtain rod assembly of claim 4, wherein the first and second contact pads are connected by an imaginary line passing through the center of each of the contact pads, and wherein the imaginary line passes between the spaced ears.

9. The adjustable curtain rod assembly of claim 8, wherein the imaginary line is disposed closer to a lower-most of the spaced ears than an upper-most of the spaced ears.

10. The adjustable curtain rod assembly of claim 9, wherein the first and third contact pads are connected by a second imaginary line passing through the center of each of the first and third contact pads, wherein the second and third contact pads are connected by a third imaginary line passing through the center of each of the second and third contact pads, and wherein an included angle between the second and third imaginary lines is about 90 degrees.

11. The adjustable curtain rod assembly of claim 1, wherein the first and second brackets are secured to the opposed walls without using fasteners anchored to the walls.

12. The adjustable curtain rod assembly of claim 1, wherein the rod is an arcuate rod.

13. An adjustable curtain rod assembly comprising: an adjustable-length rod having a first end and a second end;a bracket pivotably coupled to each of the first and second ends of the rod aboutrespective pivot axes that are oriented substantially perpendicular to a longitudinal axis of the rod;a first contact pad on each bracket spaced in a lateral direction from the pivot axis of the respective bracket for frictionally engaging a support surface;a second contact pad on each bracket spaced in an opposite lateral direction from the pivot axis of the respective bracket as the first mounting pad for frictionally engaging the support surface; anda third contact pad on each bracket aligned with the pivot axis of the respective bracket for frictionally engaging the support surface.

14. The adjustable curtain rod assembly of claim 13, wherein the bracket defines a “T” shape for accommodating the first, second, and third contact pads.

15. The adjustable curtain rod assembly of claim 13, wherein the first, second, and third contact pads are noncontiguous relative to each other.

16. The adjustable curtain rod assembly of claim 13, wherein the rod is an arcuate rod.