The unconventional market is very competitive. The market is trending towards longer horizontal wells to increase reservoir contact. Multilateral wells offer an alternative approach to maximize reservoir contact. Multilateral wells include one or more lateral wellbores extending from a main wellbore. A lateral wellbore is a wellbore that is diverted from the main wellbore or another lateral wellbore.
The lateral wellbores are typically formed by positioning one or more deflector assemblies at desired locations in the main wellbore (e.g., an open hole section or cased hole section) with a running tool. The deflector assemblies are often laterally and rotationally fixed within the main wellbore using a wellbore anchor, and then used to create an opening in the casing.
Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
In the drawings and descriptions that follow, like parts are typically marked throughout the specification and drawings with the same reference numerals, respectively. The drawn figures are not necessarily to scale. Certain features of the disclosure may be shown exaggerated in scale or in somewhat schematic form and some details of certain elements may not be shown in the interest of clarity and conciseness. The present disclosure may be implemented in embodiments of different forms.
Specific embodiments are described in detail and are shown in the drawings, with the understanding that the present disclosure is to be considered an exemplification of the principles of the disclosure, and is not intended to limit the disclosure to that illustrated and described herein. It is to be fully recognized that the different teachings of the embodiments discussed herein may be employed separately or in any suitable combination to produce desired results.
Unless otherwise specified, use of the terms “connect,” “engage,” “couple,” “attach,” or any other like term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements and may also include indirect interaction between the elements described. Unless otherwise specified, use of the terms “up,” “upper,” “upward,” “uphole,” “upstream,” or other like terms shall be construed as generally away from the bottom, terminal end of a well; likewise, use of the terms “down,” “lower,” “downward,” “downhole,” “downstream,” or other like terms shall be construed as generally toward the bottom, terminal end of a well, regardless of the wellbore orientation. Use of any one or more of the foregoing terms shall not be construed as denoting positions along a perfectly vertical axis. Unless otherwise specified, use of the term “subterranean formation” shall be construed as encompassing both areas below exposed earth and areas below earth covered by water such as ocean or fresh water.
The disclosure describes a new method for deploying, setting, and retrieving one or more features of a whipstock assembly, as might be used to form a lateral wellbore from a main wellbore. In at least one embodiment, the whipstock assembly includes an anchoring subassembly, the anchoring subassembly including an orienting receptacle section, a sealing section, and a latching element section. In accordance with one embodiment of the disclosure, the orienting receptacle section, along with a collet and one or more orienting keys, may be used to land and positioned a guided milling assembly within the casing, the guided milling assembly ultimately being used to generate a pocket in the casing. In accordance with one other embodiment of the disclosure, the orienting receptacle section, along with a collet and one or more orienting keys, may be used to land and positioned a whipstock element section of the whipstock assembly within the casing, the whipstock element section ultimately being used to form a lateral wellbore off of the main wellbore, and cement a multilateral junction between the two.
In at least one embodiment, the sealing section may employ any known or hereafter sealing elements capable of setting and/or sealing the sealing section. For example, in at least one embodiment, the sealing elements are polymer sealing elements set with a mechanical axial load. In yet another embodiment the sealing elements are set with a pressure differential, and may or may not comprise a different material than a polymer. Ultimately, unless otherwise required, the present disclosure is not limited to any specific sealing elements.
Notwithstanding the foregoing, in at least one embodiment, the sealing section includes one or more different relief features to deal with excess stored energy in the isolation element of the sealing section. For example, the sealing section can hold the isolation element in its set position (e.g., fully radially expanded state) if the set force and/or setting stroke is proper, but if the set force is too big and/or the isolation element is over set (e.g., there is excess stored energy in the isolation element), the one or more different relief features may allow the isolation element to relax (e.g., self-relax) to a designed value (e.g., to a relaxed radially expanded state) while holding pressure. In at least one embodiment, the one or more different relief features include, without limitation: adding a profile to prevent a retaining screw from prematurely shearing due to the excess stored energy in the isolation element (e.g., created due to the oversetting of the isolation element); adding one or more holding shear features to be self-sheared when excess stored energy exists in the isolation element, the one or more holding shear features relaxing the isolation element to an expected value, while protecting the latch mechanism that holds the features in place; and adding a self-relaxing function that can ensure that the isolation element may be unset by a defined pulling force, thereby preventing swabbing that would occur if the isolation element were pulled out of hole with its isolation element in the expanded state. The inclusion of the relief feature is counterintuitive to existing systems, which attempt to achieve no “backlash.” However, the relief feature in the instant application is controlled relief (e.g., by timing and amount), as opposed to that backlash that occurs in the art.
The present disclosure also provides, in at least one other embodiment, a new method for retrieving one or more portions of an anchoring subassembly using a washover assembly. In at least one embodiment, the washover assembly may be used to washover and retrieve an orienting receptacle section of the anchoring sub assembly. In yet another embodiment, the washover assembly may be used to washover and retrieve a sealing section of the anchoring subassembly. In even yet another embodiment, the washover assembly may be used to washover and retrieve a latching element section of the anchoring subassembly. In at least one embodiment, after completing and cementing a multilateral junction (e.g., Level 4 multilateral junction), the resulting transition joint, and one or more portions of the whipstock assembly (e.g., including the whipstock element section, orienting receptacle section, sealing section and/or anchoring section), are milled over and are swallowed by the washover assembly. As the washover assembly mills the sealing section of the anchoring subassembly, any difficulties with the removal of the sealing section, including resulting swabbing effects, are eliminated. Similarly, in one or more embodiments wherein the latching element section may be stuck, the washover assembly may mill the latching element section, eliminating any difficulties with the removal of the latching element section. After the entire whipstock assembly including the whipstock element section and anchoring subassembly are retrieved (e.g., in one trip), the main wellbore may be left with full ID access.
As shown, a main wellbore 150 has been drilled through the various earth strata, including the subterranean formation 110. The term “main” wellbore is used herein to designate a wellbore from which another wellbore is drilled. It is to be noted, however, that a main wellbore 150 does not necessarily extend directly to the earth's surface, but could instead be a branch of yet another wellbore. A casing string 160 may be at least partially cemented within the main wellbore 150. The term “casing” is used herein to designate a tubular string used to line a wellbore. Casing may actually be of the type known to those skilled in the art as a “liner” and may be made of any material, such as steel or composite material and may be segmented or continuous, such as coiled tubing. The term “lateral” wellbore is used herein to designate a wellbore that is drilled outwardly from its intersection with another wellbore, such as a main wellbore. Moreover, a lateral wellbore may have another lateral wellbore drilled outwardly therefrom.
In the embodiment of
The whipstock assembly 170, in at least one embodiment, includes a whipstock element section 175, as well as an anchoring subassembly 180 coupled to a downhole end thereof. The anchoring subassembly 180, in one or more embodiments, includes an orienting receptacle section 182, a sealing section 184, and a latching element section 186 In at least one embodiment, the latching element section 186 axially, and optionally rotationally, fixes the whipstock assembly 170 within the casing string 160. The sealing section 184, in at least one embodiment, seals (e.g., provides a pressure tight seal) an annulus between the whipstock assembly 170 and the casing string 160. The orienting receptacle section 182, in one or more embodiments, along with a collet and one or more orienting keys, may be used to land and positioned a guided milling assembly and/or the whipstock element section 175 within the casing string 160.
The elements of the whipstock assembly 170 may be positioned within the main wellbore 150 in one or more separate steps. For example, in at least one embodiment, the anchoring sub assembly 180, including the orienting receptacle section 182, sealing section 184 and the latching element section 186 are run in hole first, and then set within the casing string 160. Thereafter, the sealing section 184 may be pressure tested. Thereafter, the whipstock element section 175 may be run in hole and coupled to the anchoring subassembly 180, for example using the orienting receptacle section 182. What may result is the whipstock assembly 170 illustrated in
Turning now to
Turning to
Turning to
The anchoring subassembly 400, in the illustrated embodiment, additionally includes one or more setting shear features 420. In one or more embodiments, the one or more setting shear features 420 are used hold the isolation element 410 in its radially retracted state while running in hole, and thus allowing a flow path for cleaning the wellbore. The anchoring subassembly 400, in one or more embodiments, additionally includes a ratch latch body 430 (e.g., including shear sub 430a, body lock ring 430b, and slip ring 430c) for locking the isolation element 410 at a position while setting. The anchoring subassembly 400, in accordance with one embodiment of the disclosure, additionally includes one or more relief features 440. The one or more relief features 440, in the illustrated embodiment, are configured to shear to release stored energy in the isolation element 410 and thereby allow the isolation element 410 to move from the fully radially expanded state to the relaxed radially expanded state. In at least one embodiment, the one or more relief features 440 are one or more holding shear features, the one or more holding shear features configured to shear when excess stored energy remains within the isolation element 410 after setting.
To properly design the one or more relief features 440, FEA simulations of the isolation element 410 is helpful, if not necessary. As shown in
Returning to
Turning to
The anchoring subassembly 900 is run in hole, for example in the state shown in
In the case that the stored energy in the isolation element 410 is higher than the shear value of the one or more primary holding shear features 465, the stored energy transmits from the isolation element 410 through the set ratch latch body 430 to the one or more primary holding shear features 465, thereby shearing the one or more primary holding shear features 465. The shearing of the one or more primary holding shear features 465, allows the one or more secondary shear features 455 to close the first relaxation gap 450 in the profile 460, and thereby allow the isolation element 410 to move to the relaxed radially expanded state. For example, as the one or more primary holding shear features 465 shear, the isolation element 410 starts to slide back until the relaxation gap 450 between the one or more secondary holding shear features 455 and internal mandrel closes, thereby relaxing the isolation element 410 to the relaxed radially expanded state (e.g., as shown in
When it is time to unset the isolation element 410, and thus pull the anchoring subassembly 900 uphole, the whipstock assembly may be pulled uphole to shear the one or more secondary holding shear features 455. In doing so, the isolation element 410 returns to its original radially retracted state. At this stage, the anchoring subassembly 900 is ready to be pulled uphole without worrying about swabbing (e.g., as shown in
Note here, the one or more primary holding shear features 465 are designed to have a shear strength equal to or lower than the one or more secondary holding shear features 455, for example to hold the isolation element 410 to a proper setting value, or shear when it is too high. In at least one other embodiment, the one or more primary holding shear features 465 are designed to have a shear strength lower than the one or more secondary holding shear features 455, for example to hold the isolation element 410 to a proper setting value, or shear when it is too high. The profile 460 provides the relaxation gap 450 between the one or more secondary holding shear features 455 and the internal mandrel. In accordance with one or more embodiments, the relaxation gap 450 is defined by FEA simulation values and the stroke difference between fully set to partial set (e.g., expected setting value).
Turning to
Turning to
The anchoring subassembly 1400 is run in hole, for example in the state shown in
In the case that the stored energy in the isolation element 410 is higher than the shear value of the one or more primary holding shear features 1365, the stored energy transmits from the isolation element 410 through the set ratch latch body 430 to the one or more primary holding shear features 1365, thereby shearing the one or more primary holding shear features 1365. The shearing of the one or more primary holding shear features 1365, allows the one or more secondary shear features 1355 to close the relaxation gap 1350, and thereby relax the isolation element 410 to the relaxed radially expanded state. For example, as the one or more primary holding shear features 1365 shear, the isolation element 410 starts to slide back until the relaxation gap 1350 between the one or more secondary holding shear features 1355 and internal mandrel closes, thereby relaxing the isolation element 410 to the relaxed radially expanded state (e.g., as shown in
When it is time to unset the isolation element 410, and thus pull the anchoring subassembly 1400 uphole, the whipstock assembly may be pulled uphole to shear the one or more secondary holding shear features 1355. In doing so, the isolation element 410 returns to its original radially retracted state. At this stage, the anchoring subassembly 1400 is ready to be pulled uphole without worrying about swabbing (e.g., as shown in
Aspects disclosed herein include:
A. An anchoring subassembly, the anchoring subassembly including: 1) a mandrel; 2) an isolation element positioned about the mandrel, the isolation element configured to move between a radially retracted state, a fully radially expanded state, and a relaxed radially expanded state; 3) a ratch latch body coupled to the isolation element, the ratch latch body configured to hold the isolation element in the fully radially expanded state; and 4) a relief feature coupled to the ratch latch body, the relief feature configured to shear to release stored energy in the isolation element and thereby allow the isolation element to move from the fully radially expanded state to the relaxed radially expanded state.
B. A well system, the well system including: 1) a main wellbore located in a subterranean formation; 2) a lateral wellbore extending from the main wellbore; and 3) a whipstock assembly including an anchoring subassembly positioned proximate an intersection between the main wellbore and the lateral wellbore, the anchoring subassembly including: a) a mandrel; b) an isolation element positioned about the mandrel, the isolation element configured to move between a radially retracted state, a fully radially expanded state, and a relaxed radially expanded state; c) a ratch latch body coupled to the isolation element, the ratch latch body configured to hold the isolation element in the fully radially expanded state; and d) a relief feature coupled to the ratch latch body, the relief feature configured to shear to release stored energy in the isolation element and thereby allow the isolation element to move from the fully radially expanded state to the relaxed radially expanded state.
C. A method, the method including: 1) positioning a whipstock assembly including an anchoring subassembly proximate an intersection between a main wellbore and a lateral wellbore, the anchoring subassembly including: a) a mandrel; b) an isolation element positioned about the mandrel, the isolation element configured to move between a radially retracted state, a fully radially expanded state, and a relaxed radially expanded state; c) a ratch latch body coupled to the isolation element, the ratch latch body configured to hold the isolation element in the fully radially expanded state; and d) a relief feature coupled to the ratch latch body, the relief feature configured to shear to release stored energy in the isolation element and thereby allow the isolation element to move from the fully radially expanded state to the relaxed radially expanded state, wherein the isolation element is in the fully radially expanded state.
Aspects A, B and C may have one or more of the following additional elements in combination: Element 1: wherein the relief feature is a primary holding shear feature coupled to the ratch latch body, and further including a secondary holding shear feature coupled to the ratch latch body, the secondary holding shear feature configured to hold the isolation element in a relaxed radially expanded state upon the primary holding shear feature shearing. Element 2: wherein the primary holding shear feature has a primary shear strength less than or equal to a secondary shear strength of the secondary holding shear feature. Element 3: wherein the primary holding shear feature has a primary shear strength less than a secondary shear strength of the secondary holding shear feature. Element 4: wherein the primary holding shear feature is located uphole of the secondary holding shear feature. Element 5: wherein the secondary holding shear feature is located in a gapped profile in the mandrel, the secondary holding shear feature including a first relaxation gap located on a first side of the secondary holding shear feature when the isolation element is in the fully radially expanded state and a second relaxed gap located on a second side of the secondary holding shear feature when the isolation element is in the relaxed radially expanded state. Element 6: wherein the first relaxation gap is located uphole of the second relaxed gap. Element 7: wherein the primary holding shear feature is located downhole of the secondary holding shear feature. Element 8: further including a relaxation gap located between the secondary holding shear feature and the ratch latch body when the isolation element is in the fully radially expanded state, the relaxation gap configured to close upon the primary holding shear feature shearing, thereby allowing the isolation element to move to the relaxed radially expanded state. Element 9: further including a replaceable spacer feature located within the relaxation gap, the replaceable spacer feature configured to adjust an amount of movement of the isolation element upon the primary holding feature shearing. Element 10: wherein the whipstock assembly further includes a whipstock element section position uphole of the sealing element while the isolation element is in the fully radially expanded state or the relaxed radially expanded state. Element 11: further including shearing the relief feature coupled to the ratch latch body while the isolation element is in the fully radially expanded state, the shearing allowing the isolation element to move to the relaxed radially expanded state. Element 12: further including applying pressure to the whipstock assembly to move the isolation element from the relaxed radially expanded state to the radially retracted state, and then pulling the whipstock assembly uphole. Element 13: further including washing over the isolation element in the relaxed radially expanded state, and then pulling the whipstock assembly uphole.
Those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and modifications may be made to the described embodiments.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/251,740, filed on Oct. 4, 2021, entitled “ADJUSTABLE ELEMENT ENERGY RETENTION MECHANISM,” commonly assigned with this application and incorporated herein by reference in its entirety.
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Number | Date | Country | |
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