Typical firearms propel a bullet or other type of projectile through the expansion of gas within a firearm barrel. The majority of the gas may be expelled out of the front of the firearm barrel together with the bullet. However, some firearms may exploit a portion of the gas to automatically cycle the action of the firearm (e.g., “charge” the firearm), which may include ejecting the used casing and reloading another round of ammunition into the firing chamber. This portion of the gas may be expelled from a gas port located on the barrel. The expelled gas may be channeled by a gas tube back to the upper receiver so that it may be used to “charge” the firearm.
Some firearms may have a gas block located on the barrel to connect the gas port located on the barrel to the gas tube. This gas block, if positioned in a correct location on the length of the barrel during firearm assembly, and in a correct angular orientation, may prevent gas leaks and ensure that a sufficient amount of gas enters the tube to drive the action of the firearm. If the gas block is not positioned on the correct location or in a correct angular orientation during firearm assembly, an ingress port on an interior of the gas block may be partially misaligned with the gas port located on the barrel. This partial misalignment may reduce the amount of gas entering the gas tube, which could cause other firearm components to regularly or intermittently cycle incorrectly when fired (leading to regular or intermittent jams during firing). Since the gas block covers the gas port located on the barrel, both the gas port and the ingress port on the interior of the gas block are hidden from view once the gas block is slipped over the barrel, which makes positioning the gas block in the correct angular orientation difficult.
A shoulder may be formed behind a location for a gas block by selectively removing material when the barrel is machined, and this shoulder fixes the position of the gas block in the lengthwise position. However, known shoulders do not prevent mistiming the gas block (say, a wrong angular orientation in which gas flow is significantly impeded). As a result, firearm manufacturers may use a tool called a jig to time the gas block (to achieve the required orientation). When using the jig, the barrel is installed in the upper receiver, and then the jig is used to position the gas block relative to the upper receiver (the jig is used to time the gas block). With the gas block timed, pinning holes can then be drilled through the gas block and partially into the barrel, pins can be inserted into the pinning holes, so that the position of the gas block is fixed before removing the jig.
The use of the jig to time the gas block requires significant additional labor to assemble the firearm, raising manufacturing costs. One jig-less manufacturing method uses screws in place of pins. An attempt is made to predrill shallow template “dimple” in the barrel (on the gas block journal on which the gas block is to be slide over) before sliding on the gas block. The challenge comes from trying to align screw tips of screws used to fasten the gas block to the barrel into the predrilled shallow holes in barrel without the benefit of sight. Without experience on the part of the installer, due to the lack of visibility in attempting to find a template obscured by the gas block, a person could mistake the screw tip biting into the surface of the barrel for finding the template, and thus secure the gas block in a misoriented position.
Referring now to
The timing system including the timing notch 11 and the timing boss 21 is for timing the gas block 20, and may be independent from fasteners used to secure the gas block 20 once timed. Any known fasteners (not shown) may be used in combination with any gas block using the timing system (such as set screws located at the bottom of the gas block 20 (not shown) to pull the bore of the gas block against the barrel). The timing system may also be independent from the illustrated hole 1 on the side of the gas block (this hole 1 is for pinning the end of a gas tube (not shown) into the gas block at the large hole 2 shown in the illustration).
Referring now to
Unlike the use of a template and screws, the timing system is independent of the fasteners used (so an operator need not have the expertise to feel the difference between a template and a screw biting into a barrel). The timing notch 11 and the timing boss 21 may be integrally formed as part of the shoulder and the gas block, respectively, hence fastener parts like pins required to time the gas block in some other systems may not be required.
In the illustrated embodiment, the timing boss 21 may be dimensioned so that the tip of the timing boss 21 does not contact the closed end of the timing notch 11 (a small gap 15 is shown between the tip of the timing boss 21 and the closed end of the timing notch 11). In this example only the sides of the timing boss 21 may make contact, as shown in more detail in
In other embodiments, the barrel may not include a shoulder. The barrel can be selectively machined to leave an integrated projection (such as a column, post, or the like) that fixes a position of a gas block in the linear direction and is wide enough to cut a timing notch. In this embodiment, the sides and tip of the timing boss may make contact with the timing notch (that is cut into the projection) to fix the position of the gas block in the linear direction and angular orientation.
In yet further examples, the integrated projection of the barrel may form a timing protrusion (such as a timing boss) and a timing indentation may be cut into the end of the gas block.
The gas block shown in the figures does not include a slit. Some gas blocks may include a slit (say at the bottom of the gas block) to allow the gas block to expand to slide onto the journal. Fasteners may close the slit to clamp the gas block onto a journal of the barrel. Any timing system described herein may be used with this type of gas block, or any other type of gas block available today, or later developed. Any timing system described herein may be used in combination with any adjustable firearm gas block described herein or designed in U.S. Provisional Patent Application 62/861,827 (filed Jun. 14, 2019) and U.S. patent application Ser. No. 16/900,161 (filed Jun. 12, 2020), each of which is incorporated by reference herein.
In one example, a barrel assembly for a firearm is provided. The barrel assembly may include a barrel having a gas port and a shoulder or other projection; a gas block around the barrel and covering the gas port, wherein an end of the gas block faces the shoulder of the barrel or the other projection of the barrel; and a timing system including a timing protrusion and a timing indentation, the timing system to rotationally orient the gas block to position an ingress port of the gas block over the gas port (located on the barrel) when the timing protrusion is positioned in the timing indentation, wherein one of the timing protrusion and the timing indentation is formed at the end of the gas block and the other one of the timing protrusion and the timing indentation is formed at the shoulder of the barrel or the other projection of the barrel.
In one example of this barrel assembly, the timing indentation comprises a single timing notch and the timing protrusion comprises a single timing boss.
In one example of this barrel assembly, the timing protrusion is integrally formed on the end of the gas block.
In one example of this barrel assembly, the timing indentation comprises a cut into a side of the shoulder of the barrel or the other projection of the barrel.
In one example of this barrel assembly, the barrel assembly may further include one or more fasteners to pull the bore of the gas block against a journal of the barrel, wherein the timing system is separate from the fasteners. In one example, the one or more fasteners are installed on a first side of the barrel, and wherein the timing system is located on a second opposite side of the barrel.
In one example of this barrel assembly, the gas block defines a slit, and wherein the one or more fasteners close the slit to clamp the gas block onto a journal of the barrel.
In one example of this barrel assembly, the shoulder of the barrel or the other projection of the barrel includes a surface that makes contact with a surface of the end of the gas block when the timing protrusion is positioned in the timing indentation, wherein the timing indentation comprises a hole formed in one of the surfaces.
In one example of this barrel assembly, the barrel assembly includes a gap located between a tip of the timing protrusion and an end of the timing indentation when the surfaces are in contact.
In one example, a firearm is provided. The firearm may include a barrel having a gas port and a shoulder or other projection; a gas block around the barrel and covering the gas port, wherein an end of the gas block faces the shoulder of the barrel or the other projection of the barrel; and a timing system including a timing protrusion and a timing indentation, the timing system to rotationally orient the gas block to position an ingress port of the gas block over the gas port (located on the gas barrel) when the timing protrusion is positioned in the timing indentation, wherein one of the timing protrusion and the timing indentation is formed at the end of the gas block and the other one of the timing protrusion and the timing indentation is formed at the shoulder of the barrel or the other projection of the barrel. In one example, the firearm comprises an AR-15.
In one example of this firearm, the timing indentation comprises a single timing notch and the timing protrusion comprises a single timing boss.
In one example of this firearm, the timing protrusion is integrally formed on the end of the gas block.
In one example of this firearm, the timing indentation comprises a cut into a side of the shoulder of the barrel or the other projection of the barrel.
In one example of this firearm, the firearm may further include one or more fasteners to pull an underside of the gas block against a journal of the barrel, wherein the timing system is separate from the fasteners. In one example, the one or more fasteners are installed on a first side of the barrel, and wherein the timing system is located on a second opposite side of the barrel.
In one example of this firearm, the gas block defines a slit, and wherein the one or more fasteners close the slit to clamp the gas block onto a journal of the barrel.
In one example of this firearm, the shoulder of the barrel or the other projection of the barrel includes a surface that makes contact with a surface of the end of the gas block when the timing protrusion is positioned in the timing indentation, wherein the timing indentation comprises a hole formed in one of the surfaces. In one example, the firearm further includes a gap located between a tip of the timing protrusion and an end of the timing indentation when the surfaces are in contact. In one example, the surfaces comprise planar surfaces.
A user may desire to restrict the flow of gas from a gas port 12 (
A known adjustable firearm gas block is described in U.S. Pat. No. 9,410,756. In the known adjustable firearm gas block, an adjustment screw is tightened down a user-selectable amount to reduce the gas flow as desired. To keep the adjustment screw from unintentionally rotating again after selecting a position, an axial groove is provided in the threaded section of the adjustment screw. A detent plunger may engage this axial groove in various rotational positions of the axial screw. This arrangement requires a number of individual components—a detent slot for the leaf spring, a fastener to hold down one end of the leaf spring, a detent bore for holding the detect plunger between the adjustment screw and the other end of the leaf spring.
Various known adjustable firearm gas blocks are cost prohibitive to manufacture and/or suffer other drawbacks. An improved gas block may reduce manufacturing costs and/or provide other benefits compared to known adjustable firearm gas blocks.
The adjustable firearm gas block 300 includes a gas metering screw 31 having a head 41 drivable to position an end 45 of the gas metering screw 31 into a channel over the ingress port 35, which impedes the flow of gas from the gas port 12 (
The head 41 has a plurality of indentations 43 and areas between the indentations 43. When the head 42 makes contact with the area between the indentations 43, the spring pin 32 is not relaxed. When the head 42 is aligned with one of the indentations 43, the spring pin 32 may relax (e.g., completely relax in some embodiments).
In this example, the plurality of indentations 43 are formed by removing material from a cylindrical sidewall of the head 41. In other examples, a sidewall of a head of a gas metering screw may have bumps formed therein. In such an example, a sidewall of the head of a spring pin may have a gap to mate with the bumps. No force (or a small force) may be applied to the head of the gas metering screw (by the head of the spring pin) when an individual one of the bumps is positioned in the gap. A larger force may be applied to the head of the gas metering screw (by the head of the spring pin) when there is no alignment of any of the bumps with the gap. Although the sidewall of the head 41 is cylindrical in this embodiment, in other embodiments the sidewall may have any number of flats (such as hexagonal column shape in one example). In examples in which the sidewall has flats, the vertex (where the flats meet) may be the “bumps” that interface with an indentation on the spring head.
In one example in which the spring pin 32 (
Referring again to
Also, in this example, the adjustable firearm gas block includes the spring pin 32. In other examples, an adjustable firearm gas block may include the gas metering screw 31 and some other mechanism (e.g., now known of later developed) to preserve the rotational position of the gas metering screw 31. This mechanism may include a columnar projection extending from a front face of the adjustable firearm gas block 300 (similar to how spring pin 32 extends from the front face), or may be any other mechanism behind the front face of the adjustable firearm gas block 300 (e.g., at least partially inside the adjustable firearm gas block 300). In various embodiments, the alignment feature may be an end of the columnar projection or the front face of the adjustable firearm gas block.
Referring again to
In some examples, optionally, a position of the gas metering screw 31 may be timed in the threaded hole so that alignment of the reference marking 59 with the predefined reference coincides with optimal alignment of the circumferential marking 49 with the alignment feature. In this way, a user can judge whether one of the circumferential markings 49 is exactly aligned with the alignment feature (e.g., in the illustrated example the end 92 of the head 42 of the spring pin 32). However, timing the position of the gas metering screw 31 is not required in various embodiments.
According to variously described examples above, the predefined reference is part of the head 42 of the spring pin 32 (e.g., part of the sidewall of the spring pin 32). In other examples, the predefined reference may be a mark on the end 92 of the head 42 of the spring pin 32, or a mark on the face of the front end of the adjustable firearm gas block 300 in embodiments without a columnar projection such as the spring pin 32.
Referring to
Referring again to
It may be possible to keep the spring pin in a fully resting state when aligned with the indentations in either embodiment; however, this is not required. In other embodiments, the spring pin may apply less force to the gas metering screw in some rotational positions than other rotational positions. In either case, the adjustable firearm gas block still may give a user a clicking feedback associated with finite rotational positions between intermediary positions.
Any adjustable firearm gas block described herein may be used in the barrel assembly described with reference to
Although various adjustable firearm gas blocks described with reference to
Although various embodiments described with respect to
Having described and illustrated various examples herein, it should be apparent that other examples may be modified in arrangement and detail. We claim all modifications and variations coming within the spirit and scope of the following claims.
This application claims priority to U.S. Provisional Application No. 62/957,731 filed on Jan. 6, 2020, entitled ADJUSTABLE FIREARM GAS BLOCK, which is incorporated by reference herein.
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Honey Badger, Barrel Assembly, as retrieved from URL <https://web.archive.org/web/20191219023420/https://www.liveqordie.com/products/honey-badger-barrel-assembly/>, Dec. 19, 2019, 10 pages. |
Number | Date | Country | |
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62957731 | Jan 2020 | US |