The present disclosure relates generally to sliding door systems, and more particularly to sliding door systems with breakout functionality. In particular, the sliding door system may include an adjustable floor mounted pivot plate that lends support to the panels of the door during a breakout procedure.
Sliding door systems are sometimes used as entryways and exits to intensive care units (“ICU”) and critical care units in hospitals. In particular, patient rooms in these units are often equipped with large manual sliding doors. The doors are often glass (sometimes in aluminum door frames) to allow medical professionals a view of the patients that need round-the-clock monitoring. Because stretchers, wheelchairs, and other medical equipment are frequently moved in and out of the ICU, sliding doors are often employed. ICUs and other hospital facilities also have certain environmental standards that should be maintained to ensure a healthy environment for patient recovery which impact the type of doors available for use. For example, in certain ICUs, the sliding doors do not have tracks to reduce the ingress of contaminants. For example, many intensive care units have sliding doors that are supported without a bottom track that is fixed to the floor. In these types of doors, the upper track provides the primary support and guides the linear motion of the door as it slides to open and close. However, this design can involve putting a large amount of weight on only a few small components of the door, which may lead to wear and damage over time, as well as decreased functionality of the doors.
Another requirement of some sliding doors such as those used in a hospital application is the ability to “breakout.” That is, these doors should have the ability to rotate off the track, so that a pushing force will cause the door to swing open. The terms “breakout,” “breakaway,” and “swingout” refer to the ability of the door to be opened by rotating the panels of the door off of the track, as opposed to the normal sliding motion of the panels. The breakout feature may be employed in various circumstances such as for an emergency or to accommodate larger equipment such as gurneys or patient beds, and should be able to be accomplished without requiring detailed knowledge of the workings of the door or specific steps that must be followed to allow emergency egress through a telescoping sliding door that has been broken away.
However, many existing breakout doors are problematic because they lack sufficient support for the weight required for the breakout door panels. For example, breakout doors are generally only supported by one or two support points. The components bearing this weight may wear out over time and cause damage to the door system and floor beneath.
Another limiting aspect to many breakout capable sliding doors is that the bottom pivots for these systems are generally fixed and only offer support in one axis. If the pivot cutouts at the bottom of the slide panels are not perfectly aligned to the floor mounted pivot, attempting to open the door in a breakout procedure can damage various components including the pivot, track, and panels. Further, if the breakout system for these sliding doors is not sufficiently strong to hold up the weight of the door panels (which is often the case), the pivot offers no support at the initial stage of the breakout procedure, which may cause the non-pivot end of the door panels to drop and drag on the ground. Therefore, needs exist for a more robust and adjustable pivot system for telescoping doors with breakout functionality.
One or more of the foregoing needs may be met by embodiments in accordance with the present disclosure, wherein, some embodiments may include a telescoping door system, which may include: an adjustable pivot plate including: a base plate; a first adjustable tab mounted on the base plate; a first pivot disposed on the first adjustable tab; a second adjustable tab mounted on the base plate; and a second pivot disposed on the second adjustable tab; a Swing Only (SO) door panel; an inner Swing Slide (SX) door panel configured to slide in a lateral direction with respect to the SO door panel, the inner SX door panel comprising a first capture device configured to interface with the first pivot; and an outer SX door panel configured to slide in a lateral direction with respect to the SO door panel and the inner SX door panel, the outer SX door panel comprising a second capture device configured to interface with the second pivot, wherein the inner SX door panel and the outer SX door panel are configured to rotate about the first and second pivots, respectively during a breakout procedure.
In some implementations, the first adjustable tab comprises a first slot and the second adjustable tab comprises a second slot. The first adjustable tab may be attached to the pivot plate with a first set screw such that the first adjustable tab is adjustable in a lateral direction, while the second adjustable tab may be attached to the pivot plate with a second set screw such that the second adjustable tab is adjustable in the lateral direction. The first pivot may have a circular cross-sectional shape while the second pivot may have an oblong cross-sectional shape. The first capture device may be configured to prevent excessive lateral movement between the first capture device and the first pivot during a breakout procedure. The second capture device may be configured to prevent excessive lateral movement between the second capture device and the second pivot during a breakout procedure.
In some implementations, the second capture device is configured to contact outer walls of the second pivot during a breakout procedure. The adjustable pivot plate may include a third pivot, wherein the SO door panel is configured to be mounted on the third pivot such that the SO door panel is rotatable around the third pivot during the breakout procedure. The third pivot may be mounted within a bottom rail of the SO door panel. The first capture device may be mounted within a bottom rail of the inner SX door panel, wherein the second capture device may be mounted within a bottom rail of the outer SX door panel.
An adjustable pivot plate for a telescoping door system is also provided, which may include: a base plate comprising a flat plate with a plurality of drilled holes; a first slotted tab mounted on the base plate in a central region, the first slotted tab configured to be linearly adjustable in a first direction; a first pivot disposed on a distal end of the first slotted tab; a second slotted tab mounted on the base plate in a first end region, the second slotted tab configured to be linearly adjustable in the first direction; a second pivot disposed on a distal end of the second slotted tab; and a third pivot mounted on the base plate in a second end region.
In some implementations, the adjustable pivot plate includes: a first capture device configured to interface with the first pivot; and a second capture device configured to interface with the second pivot. The first capture device may be configured to be mounted within an inner Swing Slide (SX) door panel, wherein the second capture device may be configured to be mounted within an outer SX door panel. The inner SX door panel and the outer SX door panel may be configured to rotate about the first and second pivots, respectively during a breakout procedure of the telescoping door system. The third pivot may be configured to be mounted to a Swing Only (SO) door panel. The SO door panel may be configured to rotate about the third pivot during a breakout procedure of the telescoping door system. A first set screw may also be included that is configured to pass through the first slot to mount the first slotted tab on the base plate. A second set screw may also be included that is configured to pass through the second slot to mount the second slotted tab on the base plate.
A method for using an adjustable pivot plate with a telescoping door system is also provided, which may include: providing a Swing Only (SO) door panel, an inner Swing Slide (SX) door panel, and an outer SX door panel; providing an adjustable pivot plate comprising a base plate, a first slotted tab with a first pivot mounted on the base plate, a second slotted tab with a second pivot mounted on the base plate, and a third pivot mounted on the base plate; mounting a first capture device in the inner SX door panel and a second capture device in the outer SX door panel; attaching the SO door panel to the third pivot; placing the inner SX door panel and outer SX door panel in an open configuration such that the first capture device interfaces with the first pivot and the second capture device interfaces with the second pivot; and rotating the inner SX door panel, the outer SX door panel, and the SO door panel about the first, second, and third pivots, respectively in a breakout procedure.
In some implementations, the first pivot has a circular cross-sectional shape, while the second pivot has an oblong cross-sectional shape. The first capture device may be configured to prevent excessive lateral movement between the first capture device and the first pivot during the breakout procedure, while the second capture device may be configured to prevent excessive lateral movement between the second capture device and the second pivot during the breakout procedure and to prevent movement along the plane of the door.
There has thus been outlined, rather broadly, certain embodiments of the invention in order that the detailed description thereof herein may be better understood, and in order that the present contribution to the art may be better appreciated. There are, of course, additional embodiments of the invention that will be described below and which will form the subject matter of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of embodiments in addition to those described and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception upon which this disclosure is based may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
Additional features, advantages, and aspects of the disclosure may be set forth or apparent from consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that both the foregoing summary of the disclosure and the following detailed description are exemplary and intended to provide further explanation without limiting the scope of the disclosure as claimed.
The accompanying drawings, which are included to provide a further understanding of the disclosure, are incorporated in and constitute a part of this specification, illustrate aspects of the disclosure and together with the detailed description serve to explain the principles of the disclosure. No attempt is made to show structural details of the disclosure in more detail than may be necessary for a fundamental understanding of the disclosure and the various ways in which it may be practiced. In the drawings:
The aspects of the disclosure and the various features and advantageous details thereof are explained more fully with reference to the non-limiting aspects and examples that are described and/or illustrated in the accompanying drawings and detailed in the following description. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale, and features of one aspect may be employed with other aspects as the skilled artisan would recognize, even if not explicitly stated herein. Descriptions of well-known components and processing techniques may be omitted so as to not unnecessarily obscure the aspects of the disclosure. The examples used herein are intended merely to facilitate an understanding of ways in which the disclosure may be practiced and to further enable those of skill in the art to practice the aspects of the disclosure. Accordingly, the examples and aspects herein should not be construed as limiting the scope of the disclosure, which is defined solely by the appended claims and applicable law. Moreover, it is noted that like reference numerals represent similar parts throughout the several views of the drawings.
The teachings of the present disclosure are not limited to a three-panel telescoping door system, but rather may be also employed with a dual-panel slide/swing door system. In this case, the telescoping door system 110 would include a single sliding door panel (such as 116) as well as a nonsliding door panel (such as 114). In other implementations, two, three, or more than three door panels may be included in the telescoping door system 110.
In some implementations, the door panels 114, 116, 118 are arranged to extend in approximately the same direction such that the door panels 114, 116, 118 may be configured to fully or partially close a doorway. In particular, the sidelite panel 114 may be configured to stay relatively motionless during opening or closing of the door system 110, whereas slide panels 116, 118 are configured to move relative to the first door panel 114. The slow slide panel 116 is immediately coupled to the sidelite panel 114, and the fast slide panel 118 is immediately coupled to and leads the slow slide panel 116. The slide panels 116, 118 and the sidelite panel 114 may be supported by a header 120. The header 120 may include a track that guides the linear motion of the slide panels 116, 118 of the telescoping door system 110 (i.e., along path A as shown in
With reference to
In this breakout position, the panels 114, 116, 118 cannot be linearly moved with respect to each other to close the slide opening 172. The breakout opening 174 is significantly larger than the slide opening 172. In a hospital, the slide opening 172 is used for ingress and egress of typical foot traffic, but if a bed or other large equipment needs to be moved through the door system 110, the panels 114, 116, 118 may be pivoted to create the larger breakout opening 174.
In some implementations, tracks 123, 141, 155 may be disposed in the underside of each of the door panels 114, 116, 118, respectively. These tracks may be used to constrain and guide the motion of door panels 116, 118 with respect to the other slide panels 114, 116, 118. A pivot assembly may also be included that is disposed within these tracks 123, 141, 155. This pivot assembly is discussed in further detail in the copending application entitled “Adjustable Breakout Device” which is incorporated by reference herein in its entirety.
The sidelite panel 114 may include a top rail 122, a bottom rail 124, a lead rail 126, a trailing rail 128, and a mid-rail 130. An upper pane of glass 132 is framed by a portion of the lead rail 126, the trailing rail 128, the top rail 122, and the mid-rail 130. A lower pane of glass 134 is framed by portions of the lead rail 126, the trailing rail 128, the bottom rail 124, and the mid-rail 130. The slow slide panel 116 similarly includes upper and lower glass panes 136, 138 framed by a top rail 140, a bottom rail 142, a lead rail 144, a trailing rail 146, and a mid-rail 148. The fast slide panel 118 also includes upper glass pane 150 and lower glass pane 152 framed by an upper rail 154, a bottom rail 156, a lead rail 158, a trailing rail 160, and a mid-rail 162. The rails may be made of any suitable material such as steel, other metals, PVC, wood, composites, or the like. However, in certain embodiments a lightweight material, such as aluminum may be used for the various rails of the door system 110. According to an alternate embodiment, each panel may have no glass panes, one glass pane, two glass panes, or more than two glass panes.
A user may move the telescoping door system 110 from a fully open position to a fully closed position by manually applying a force to a handle 164 disposed on the lead rail 158 of the fast slide panel 118 to displace the fast slide panel 118 toward a lead jamb 166. The fast slide panel 118 is linearly displaced a certain distance, and it catches the slow slide panel 116 and displaces it toward the lead jamb 166 until the fast slide panel 118 reaches the lead jamb 166. The fast slide panel 118 may be positively latched to maintain the door system 110 in the fully closed position. To move the telescoping door system 110 from the fully closed position to the fully open position, the reverse occurs when the user applies the force to the fast slide panel 118 to linearly displace it toward the trailing jamb 113 (also referred to herein as a pivot jamb), and after the fast slide panel 118 is linearly displaced a certain distance, it catches the trailing end 117 (see
In pivoting the panels 114, 116, 118 to form the breakout opening 174, each panel 114, 116, 118 may pivot on its own pivot axis 171, 177, 185, respectively. Each pivot axis 171, 177, 185 location and door system 110 dimensions are selected to allow the other adjacent panels to pivot approximately 90 degrees without the panels 114, 116, 118 interfering with each other.
It should be understood that the slide open limit of the slow slide panel 116 is associated with its pivot axis 177. So, when the slow slide panel 116 is slid open such that its trailing end 117 is positioned closest to the trailing jamb 113, (as shown in
As shown in
The telescoping door system 110 may also be one half of a dual telescoping door system 110 where a second multi-panel telescoping door is disposed opposite the telescoping door system 110 such that a fully closed position has the two telescoping door systems 110 meeting each other in a center of the door frame or opening.
In some implementations, the telescoping door system 110 may include a floor mounted track passing along path B that may help to guide the linear or sliding motion of the slide panels 116, 118. In other implementations, the telescoping door system may not include a floor mounted track. For example, in certain healthcare facilities such as an intensive care unit in a hospital, it may be undesirable to have a floor track.
In various implementations, the telescoping door system 110 may include one or more features that improve its functionality over existing designs, and in particular, allow the weight distribution of the door to be adjusted, ultimately improving the function of the door. These features include an adjustable pivot plate 300 discussed in reference to
The adjustable floor mounted pivot plate 300 may improve the strength and adjustability of the telescoping door system 110, especially during breakout procedures. Trackless doors, and in particular, telescopic door are notoriously problematic for inconsistencies in the various components used. One common problem with existing designs is that the bottom pivots of many telescopic doors are fixed and only offer support in one axis. Since motion may occur in many different directions, this type of fixed pivot may fail in some circumstances. Another problem is that if the pivot cutouts at the bottom of the slide panels are not perfectly aligned to the floor mounted pivot, attempting to perform a breakout procedure may damage the pivot and the track with the pivot cutout on the panel. Further, in cases where the breakout system is not sufficient to hold up the door weight, the pivot offers no support at the initial stage of the breakout process, which may cause the non-pivot end of the door to drop and drag on the ground which can result in further damage to the door and door panels.
The adjustable floor mounted pivot plate 300 provides a solution to these problems by providing two axis support in both the X and Y directions. This may in turn increase the rigidity of the combined door panel system during a breakout procedure which may reduce the amount of stress on various components as well as the amount that the non-pivot end of the door drops. Furthermore, the adjustability of the adjustable pivot plate 300 may accommodate for variations in the production or assembly of telescoping door systems 110. This may reduce costs to rework door panel assemblies, supply costs associated with replacing damaged or defective components, and improve customer experience with the operation of installed units.
In some implementations, the telescoping door system 110 may include an adjustable pivot plate 300 as show in
The pivot plate 300 may include the major components of the base plate 302 and slotted tabs 306, 314 that are attached to the base plate 302 that accommodate the various other elements. In one embodiment, the base plate 302 is made from a ¼ inch thick aluminum plate with three countersunk holes 320 to screw the base plate 302 to the floor. The base plate 302 may also have holes drilled in it to accommodate the other hardware, such as four ¼″-20 threaded through holes, two in-line with each SX door panel 116, 118 and separated by ¾ inch, and one ½″-20 threaded through hole for the bottom pivot component for the SO door panel 114. In other embodiments, other configurations of holes may be used to accommodate different mounting configurations. In some implementations, the bottom pivot 304 may include a nut 321 as shown in
Still referring to
The position of the capture device 350 inside the various door panels 116, 118 of the telescoping door assembly 110 is shown in
The method 1000 may include block 1602 to provide a telescoping door system with a plurality of door panels such as telescoping door system 110 including panels 114, 116, 118 as discussed in reference to
The method 1000 may also include block 1004 to provide an adjustable pivot plate and capture devices on the plurality of door panels. This adjustable pivot plate and capture device may be the adjustable pivot plate 300 and capture device 350 discussed in reference to
The method 1000 may also include block 1006 to mount the adjustable pivot plate and capture devices on the plurality of door panels of the telescoping door system. In some implementations, the adjustable pivot plate is configured to provide adjustable pivots for two or more sliding door panels as well as a stationary pivot point for the non-sliding door panel (as shown in
The method 1000 may also include block 1008 to use the adjustable pivot plate and capture devices during normal sliding operation of the telescoping door system. In particular, sliding door panels may be moved linearly away from the pivot plate and pivot points. In this configuration, the capture devices move allow free movement of the pivots and do not impede lateral motion of the door panels.
The method 1000 may also include block 1010 to use the adjustable pivot plate and capture devices during a breakout procedure of the telescoping door system. In this case, the door panels are all positioned close together (i.e., in the configuration show in
While the disclosure has been described in terms of exemplary aspects, those skilled in the art will recognize that the disclosure can be practiced with modifications in the spirit and scope of the appended claims. These examples given above are merely illustrative and are not meant to be an exhaustive list of all possible designs, aspects, applications or modifications of the disclosure.
This application claims the benefit of the filing date of U.S. Provisional Application No. 63/597,234, filed Nov. 8, 2023, which is incorporated herein by reference in its entirety. This application is related to copending applications “Adjustable Breakout Device” (Atty Docket 58253.270US01), having the same filing date as this application and “Breakout Crawl Arrester” (Atty Docket 58253.274US01) having the same filing date as this application, which are both incorporated by reference herein in their entirety.
Number | Date | Country | |
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63597234 | Nov 2023 | US |