The present invention relates to footwear, and more particularly, to a sole construction that is adjustable, and related methods of manufacture and use.
Recently emphasis has been placed on footwear that assists in better working the muscles of the wearer, improving the gait of the wearer and burning extra calories by wearing such footwear. Such footwear are generally designed to be worn while the wearer engages in a fitness activity, such as walking, running, or a sport.
Certain manufacturers have refined the soles of footwear to accomplish the above objectives. For example, some manufacturers offer a sole including a curved heel that provides a “rolling” effect, which trains a wearer's body to maintain its natural balance by working the wearer's leg muscles and core. This sole generally includes a wedge that is constructed from a soft, squishy material, and is positioned under the heel of a wearer in a fixed position that is adapted to engage the ground when the heel of the wearer strikes and continues to engage the ground. The lower surface of the wedge includes a large curved portion. With its resilient, compressible curved shape, the wedge apparently simulates uneven terrain typically found in nature, thereby creating a natural instability to which the wearer's muscles respond with intuitive, small movements that compensate for the instability. In some cases, these movements can improve the muscular activity of the wearer's calves, hamstrings, buttocks, lower back and abdominal muscles, and also can reduce stress on hip and knee joints.
While the above wedge shoes can train a wearer's body to maintain its natural balance and can work various muscle groups harder, the shoes take time to become accustomed to, and may be unsuitable when a wearer desires more traditional footwear when traversing uneven terrain, or other terrain that is unsuitable for a easily compressible, low density and/or unstable curved heel. Sometimes, in addition to the aforementioned wedge shoes, a wearer may need to carry a pair of “normal” shoes, that is, a pair of shoes that has a better or more rigid sole, to wear after their fitness activity has ended and the wearer no longer needs or wants to wear the somewhat unstable wedge shoes.
In an unrelated field, there has been a wholly separate trend to provide footwear having portions of the sole that rotate. For example, some cleated footwear include rotatable elements, located under the ball of a wearer's foot, in the forefoot, that are configured to rotate and decrease stress on joints of the legs, such as the ankle and the knee. These rotatable elements include a return feature that automatically rotates the elements back to a default position.
Yet other footwear include heel elements that are selectively rotatable to replace worn out, beveled heel strike areas with new, identical beveled heel strike areas to ensure the wearer experiences a consistent heel strike when engaged in activity. These rotatable heel constructions typically include a set of pins that can be moved laterally away from the axis of rotation of the rotatable heel element to release it and allow it to be rotated so that one beveled heel strike can be replaced with another identical beveled heel strike area. While this construction provides a way to replace worn out portions of footwear, it can sometimes be difficult to operate the pins. Moreover, the mechanism and other features that provide the cushioning within the heel element can be overly complicated, costly and time consuming to assemble.
Accordingly, there remains much room for improvement to provide a footwear construction that includes an adjustable heel that is comfortable, and that is readily interchangeable between a first mode, such as a fitness mode, and a second mode, such as a stability mode, so that the user can quickly and efficiently transition from a fitness activity to other activities where more stability is desired.
A footwear construction is provided including a sole having an adjustable heel element that is selectively positionable in different orientations to provide different performance characteristics of that heel element, and subsequently of the footwear.
In one embodiment, the adjustable heel element includes a first end and a second end, each having different performance contours adjacent the respective ends. These performance contours optionally can form respective parts of the ground contacting portions of the adjustable heel element.
In another embodiment, the first end can include a first performance contour in the form of a somewhat pronounced curvilinear or arc shape having a rather small radius. The second end can include a second performance contour in the form of a somewhat less pronounced, curvilinear or arc shape having a large radius. Optionally, the curvilinear or other shapes of the contours can include multiple compound curvilinear surfaces and/or flat surfaces.
In yet another embodiment, the first end can include a relatively soft, low durometer cushioning first material that compresses or collapses relatively easily when the first performance contour engages the ground. The second end can be constructed of the same softening material, but optionally can also or alternatively include a second material that is harder or has a greater durometer than the first material. The second material optionally can be in the form of a block or bumper that is positioned adjacent the extremities of the second end.
In still another embodiment, the adjustable heel element can be selectively configurable in one of multiple modes, such as a fitness mode or a stability mode. When the adjustable heel element is configured in the fitness mode, the first end is located rearward of the second end, with the first performance contour oriented so that it engages the ground upon heel strike in a wearer's natural gait cycle. In the fitness mode, a user wearing the footwear experiences a degree of instability and/or impaired movement as the foot begins and/or transitions through the gait cycle, which the user can overcome or compensate with increased muscle recruitment. In turn, this increased muscle recruitment can tone the recruited muscles, which otherwise might not have been used during the cycle, or simply might have been used to a lesser degree.
In still yet another embodiment, when the adjustable heel element is configured in the stability mode, the second end is located rearward of the first end, with the second performance contour generally oriented so that it engages the ground upon heel strike in the natural gait cycle of the wearer. In the stability mode, the second end and second performance contour can provide the user with a feeling of stability, much like a “normal” shoe, particularly upon initial heel strike at the beginning of the gait cycle. This increased stability can make the user feel more confident in their footing, so that they react and use muscles more like they would with a normal shoe.
In a further embodiment, the adjustable heel element includes an adjustment assembly. The adjustment assembly can include an actuator and one or more flexible tabs that join the heel adjustment element with the remainder of the sole or footwear. The actuator can be actuated to enable a user to reorient the first and second ends (or other portions if included) of the adjustable heel element. Optionally, the actuator can be removed from registration with a portion of the heel element so that the adjustable heel element can be rotated and converted from a fitness mode to a stability mode or vice versa.
In yet a further embodiment, the adjustable heel element can be joined with a generally rigid support element that is joined with the remainder of the sole. The support element can extend from the heel toward the arch of the footwear.
In still a further embodiment, the adjustable heel element and the support element can include or be joined with locking elements. These locking elements can be configured to interlock with one another when the adjustable heel element is in at least one of different modes, for example, a fitness mode and a stability mode. The locking elements can provide additional securement to prevent or impair inadvertent reorientation, such as rotation, of the adjustable heel element while the footwear is in use.
In still yet a further embodiment, the adjustable heel element can include a support element and a different adjustment assembly including a biasing element that urges the remainder of the adjustable heel element toward the sole. The biasing element can be in the form of a spring, for example a coil spring, that is compressed under force between an attachment plate and a wall or the rim support element. A fastener can extend from the attachment plate to another portion of the adjustable heel element, for example an anchor element. The spring can push the attachment plate away from the wall, which in turn draws the anchor element toward the remainder of the sole. Because the anchor element attaches to the fastener and the remainder of the adjustable heel element, the remainder of the adjustable heel element also is drawn toward the remainder of the sole element and/or the support element to provide additional securement and to prevent or impair reorientation of the heel element.
The footwear described herein provides a simple and efficient mechanism that enables a wearer to convert the footwear between different modes having different performance characteristics depending on the wearer's preferences. For example, rotation of the adjustable heel element can permit a sole to be converted from a fitness mode when a wearer desires to engage in a particular fitness activity or otherwise tone their muscles, to a stability mode when a wearer desires more stable performance from the footwear, or simply is finished with the fitness activity. Because the adjustable heel element can be adjusted by varying its orientation, the wearer need not carry around two or more pairs of shoes should the wearer desire to engage in a variety of activities.
These and other objects, advantages and features of the invention will be more readily understood and appreciated by reference to the detailed description of the embodiments and the drawings.
A current embodiment of fitness footwear or shoe is shown in
The second end 52 can be more squared-off or angular toward its extremity, and can include a second performance contour. As shown in
The footwear can also include an adjustment assembly 60 that secures the adjustable heel element to the sole 30. The assembly can enable a wearer to rotate the adjustable heel element 50 about the axis of rotation 100, end-for-end, so that the first end can be replaced with the second end and vice versa, depending on the desired performance characteristic of the footwear.
For purposes of disclosure, the embodiments herein are described in connection with a fitness footwear. As will be appreciated, the embodiments also are well suited for any other type of footwear including other athletic footwear, sandals, casual footwear, work footwear, outdoor footwear, walking footwear and multi-sport footwear. Further, as used herein, the term “arch region” (or arch portion) refers generally to the portion of the footwear corresponding to the arch of the wearer's foot; the term “forefoot region” (or forefoot portion) refers generally to the portion of the footwear forward of the arch region corresponding to the forefoot (e.g., including the ball and the toes) of a wearer's foot; and the term “heel region” (or heel portion) refers generally to that portion of the footwear rearward of the arch region corresponding to the heel of the wearer's foot. The forefoot region 81, arch region 82 and heel region 83 are generally identified in
The components of the fitness footwear 10 will now be described in more detail. As shown in
The upper can be joined with a sole 30. As illustrated in
As shown in
Optionally, as shown in
The support element 40 can include an actuator 42 that extends adjacent a recess 43 further defined by the support plate 40. The actuator 42 can include a hinge or folding portion 44 about which the remainder of the actuator 42, which as shown is in the form of a tab, can move. As shown in
Further optionally, as shown primarily in the embodiment in
Where the end 42C is connected to the support element 40 via an end connector 42D as shown in
If desired, however, the material under the actuator 42 can be profiled or otherwise configured to provide additional resistance to the depression of the actuator by a user. For example, the material can be trimmed, ground or otherwise formed so that it is positioned immediately adjacent or joined with the underside 42E of the actuator, or more densely formed there. With this construction, a user will generally apply more force, for example, about 2 pounds to about 8 pounds of additional force to actuate the actuator so that the adjustable heel element can be rotated. Where less force or no additional force is desired for actuation of the actuator, the material can be scuffed, cut or ground down so that the recess 43 is formed adjacent the underside 42E of the actuator, with that material generally not interfering with the depression of the actuator.
The actuator can be configured to register within and engage portions of a first recess 55 located in the first end 51, as well as a second recess 56 located in the second end 52 of the adjustable heel element 50. When the actuator 42 is registered within the respective recesses 55 or 56, it can operate to prevent movement or rotation of the heel adjustment module 50 about the axis 100. Alternatively, the actuator 42 can interfit with some tolerance between it and the respective recesses when registered therein. In such a configuration, the adjustable heel element 50 and/or support plate 40 or other components of the footwear can be outfitted with additional locking elements to prevent or impair the adjustable heel element 50 from rotating about the axis 100.
As shown in
As shown in
Optionally, after the heads 64/tabs 62 snap into place and engage the rim, the adjustable heel element 50 is permanently secured to the support plate 40, and cannot be removed therefrom without at least partially destroying one or more components of the footwear 10. Further, with the construction of the flexible tabs 62 and their interaction with the rim about the aperture 67 defined in the upper plate 66, after initial assembly and joining of these elements, the head 64 effectively locks in place and engages the upper plate 66. Accordingly, the adjustable heel element 50 is no longer detachable or removable from the support plate 40. This added feature can prevent consumers from tampering with the adjustment assembly 60 and inadvertently altering it to make the footwear less safe.
Of course, if, in a particular application, it is suitable to have the adjustable heel element 50 removable or detachable from the support plate 40 and footwear 10, the flexible tabs 62 can be outfitted with a mechanism that engages the heads 64 or other portions of the tabs 62 to pull and/or flex them inwardly so that they can be removed from the hole 67 defined by the upper plate 66, and thereby detach the adjustable heel element 50 from the support plate. Where other assemblies are used to attach the heel element to the support plate, those other assemblies optionally can include mechanisms to allow the heel element to be detached from the remainder of the shoe if appropriate for the application.
Further optionally, although the aperture 67 is shown associated with the upper plate 66, or generally the adjustable heel element 50, and the tabs are shown associated with the support element 40, these features can be reversed, with the tabs associated with the upper plate and heel element, and the aperture defined by the support element.
The tabs 62 can be made flexible by varying their thickness, or by selecting an appropriate material from which they are made. Generally they are configured to flex at their base or at a location distant from the support element 40. After flexing or bending, the tabs 62 can regain their original downwardly extending configuration.
As shown in
Further optionally, the surfaces of the respective locking elements, for example the lugs 47, the recesses 48, the posts 49A and post holes 49B can project outwardly from the respective surfaces so that they can both prevent unintended movement or rotation of the adjustable heel element 50 about the axis 100, but do not prevent rotation of the adjustable heel element 50 when subjected to a rotating force intentionally presented by a user also depressing or moving the actuator 42 in an effort to rotate the adjustment element. The precise heights and dimensions of the locking elements can be adjusted depending on the desired level of ease in rotating the heel element, or the expected level of twisting action to be exerted on the heel during an intended activity of the wearer.
The adjustable heel element 50 can also include a trough element 57 that generally defines a groove 58 into which the flexible tabs 62 extend when the adjustable heel element 50 is joined with the primary portion 32 of the sole 30. The trough element 57 can extend annularly about a portion or all of the axis of rotation 100. Likewise, the groove 58 can extend around a portion or all of the axis 100. The groove 58 can be of a depth sufficient to accommodate the respective heads 64 of the tabs and provide clearance for the installation engagement surfaces 63 while the adjustable heel element 50 is rotated about the axis 100.
The groove or internal space 58 defined by the trough element 57 generally can be unsealed, so that air can flow freely therefrom to the environment. Accordingly, if water or other debris becomes located in the space, it can be removed by washing the footwear with water which flushes out the space and the corresponding debris.
As shown in
As mentioned above, the adjustable heel element 50 can include an upper plate 66. This upper plate 66 can be constructed from the same materials as the support plate 40 or different materials. If desired, the upper plate 66 can transition toward the second end 52 and can include a downwardly extending wall 71 that covers a rearward portion of the adjustable heel element at the second end 52. The upper plate 66 can be integrally or otherwise joined with the trough element 57. Alternatively, the trough element 57 can be locked in place with a physical or mechanical interlock to the bottom of a upper plate 66. The upper plate 66 also can define the respective actuator recesses 55 and 56 with which the actuator 42 registers.
As shown in
Although not shown, the adjustable heel element 50 may optionally be secured to the support plate 40 by a fastener. The fastener may be used to supplement the flexible tabs 62 and provide further resistance to separation of the adjustable heel element 50 from the support plate 40. The fastener may be positioned concentric with the axis of rotation of the adjustable heel element 50 so that the adjustable heel element 50 may be rotated about the fastener or the adjustable heel element 50 and the fastener may rotate together with respect to the support plate 40. The fastener may be essentially any structure capable of rotatably interconnecting the adjustable heel element 50 with the support plate 40, such as a rivet, screw or bolt/nut combination. The fastener may extend between any two components with sufficient structural strength. For example, with the embodiment of
With reference to
Optionally, a block or bumper 72 can be positioned within the second end 52 or elsewhere in the heel element 50. As shown, the bumper 72 generally includes front and rear vertical walls 77, 78. These vertical walls are generally fully encapsulated by the first material 75. The bumper 72 can be constructed from a second material that is harder than the first material. For example, the second material can be of a durometer of optionally about 60 to 65 on the Asker C Scale, further optionally about 65 to 70 on the Asker C Scale. The second material can be polyurethane or some other suitable polymer. Accordingly, the adjustable heel element can including cushioning constructed from first and second materials, where the first material has a different hardness or durometer than the second material. This can provide a differential effect upon heel strike and through at least an initial portion of the gait of the wearer, depending on which end 51, 52 of the adjustable heel element is most rearwardly positioned. Generally, due to the different hardness or durometer materials in different locations within the adjustable heel element 50, the adjustable heel element can compress near the first end 51 differently than the adjustable heel element compresses near the second end. For example, near the first end, the compression can be significant so that the first end provides a notable cushion effect. Near the second end, the compression of the heel element can be subdued and insignificant, for example, less than 1 to 10 mm, so that this end provide some cushion effect, but less than the first end.
The bumper 72 can be of a height so that when the adjustable heel element 50 is in the configuration shown in
Optionally, the wearer may experience a “bottoming” or feel the effect of the bumper or block solidifying the second end of the adjustable heel element as the wearer transitions through the gait cycle when the adjustable heel element is configured as shown in
As illustrated, the current embodiment of the footwear 10 generally is void of any substantial air pockets, sealed air chambers, or air cushions located within the adjustable heel element 50. In some cases, these types of air cushions can add somewhat too much instability to the performance of the adjustable heel element when the heel element is in the fitness mode. Of course, in certain applications, such air pockets, sealed air chambers, or air cushions optionally may be added to the adjustable heel element 50 to provide such desired additional instability, or simply where it is desired to make the adjustable heel element 50 lighter or more springy.
Referring to
With the curves 91 and 92 in the first end 51 and second end 52, respectively, the adjustable heel element 50 includes a bottom surface that is continuously curved and void of any flat portions. Of course, as noted below, the bottom surface of the adjustable heel element 50 can be modified to include flat portions where desired.
If desired, the bottom of the adjustable heel element 50 can include a flat portion. For example, the curved portion 92 at the second end 52 could be replaced with or include a flat portion to even further provide a slightly different performance characteristic of that end of the adjustable heel element 50. This flat portion can transition in to the curvilinear portion 91 at a preselected location and interface. Other configurations for the performance contours can be readily substituted for those illustrated in the current embodiment.
A method of assembly and a method of operation of the footwear 10 will now be described with reference to
The midsole 35 can be joined with the outsole 31 via stitching, gluing, cementing or molding these components together. Likewise, the support element 40 can be joined with the midsole, and the remainder of the primary portion 32 of the sole 30. Optionally, the support element 40 can be integrally molded within the midsole 35 or portion of the outsole 31.
To assemble the adjustable heel element, the upper plate 66 can first be molded. The hole 67 can be defined in the plate 66. The trough element 57 can be brought into engagement with the upper plate so that the groove 58 defined by the trough element 57 can be aligned and centered on the hole. While these two components brought adjacent one another, the first material 75 can be injected or pour molded over these elements. In the same mold, the bumper or block 72 can be positioned so that the first material 75 encapsulates that bumper or block 72 within the first material 75. The first material 75 can fill in the central portion 59 of the trough element 57 and can act to hold the trough element 57 into engagement with the upper plate 66. In the molding operation, the performance contours, for example the first curve 91 and second curve 92 can be formed. After the first material 75 is allowed to cure, the adjustable heel element 50 can be removed from the mold.
In another operation, the outsole covering 74 can be joined with the first material and/or bumper 72. Of course alternatively, the covering 74 can be included in the mold along with the other components and joined with the first material 75 in the molding operation. With the heel element assembled, it is readied for being joined with the primary portion 32 of the sole 30.
In particular, the hole 67 of the heel element can be aligned with the flexible extending tabs 62. The installation engagement surfaces 63 can be brought into engagement with the rim of that hole 67. With an amount of force ranging from 10 to 150 pounds, or other forces depending on the application, the adjustable heel element 50 can be pressed toward the support element 40. This action can cause the flexible tabs 62 to flex inwardly toward the axis or rotation 100 and effectively clear the inside of the rim of the hole 67. The installation engagement surface 63 facilitates this insertion of the flexible tabs 62 into the hole 67. After the heads 64 have cleared the thickness of the upper plate 66, the flexible tabs resiliently spring back so that the heads 64 lockingly engage that plate 66 and secure the adjustable heel element to the support plate 40 and the primary portion 32 of the sole 30.
Operation of the footwear of the current embodiment, and more particularly, the reorientation of the adjustable heel element 50 will now be described with respect to
In the above operation, the user effectively can adjust the adjustable heel element 50 convert between first and second modes, for example a fitness mode and a stability mode. As an example, a wearer can transition from a first mode, such as a stability mode, shown in
Optionally, the adjustable heel element 50 is rotatable in 180 degree increments about the axis 100 so that either the first end 51 or the second end 52 face the rear of the footwear and form the heel strike region of the sole. Of course, if desired, the adjustable heel element can be modified so that it is rotatable in other increments, for example 120 degree increments, in which case the ground contacting surface of the element could be modified to include corresponding performance contours for each increment of rotation. Further optionally, during rotation, the first and second ends of the heel element are swapped along a lengthwise axis of the footwear, which generally extends from the heel region through the forefoot region, so that these ends are substituted for one another during each respective rotation of the heel element.
Where the adjustable heel element only includes two opposing performance contours, the user can rotate the adjustable heel element about 180°. During this action, the user may pull downwardly on the adjustable heel element 50, away from the support element 40, to overcome friction caused by the lugs 47 moving across the upper plate 66. When the adjustable heel element 50 has obtained the position as shown in
After the adjustment, the wearer can don the footwear and experience the newly selected performance contour.
A first alternative embodiment of the footwear is illustrated in
As shown in
To further increase the rigidity of the support plate 144, it can be constructed from a slightly more dense or harder material. In one example, the support plate 140 can be constructed from a first TPU or other polymeric material as described above, while the support plate 144 can be constructed from a second, more dense or higher durometer TPU or other material. The support plate 144 further can be constructed to prevent the fastener 164 from being felt by a wearer of the footwear when extreme forces are placed on the adjustable heel element 150.
The support plate 140 can cover a biasing compartment 145 located below it in
Returning to
The biasing element 162 can be positioned within the biasing element compartment 145 as illustrated in
Mounted atop the biasing element 162 can be a transmission member 163 which generally can be in the form of a plate which engages the uppermost coils. The plate 163 can be of the same geometric shape as the biasing element 162, or can vary in geometric shape if desired. The plate 163 can be configured in the shape of a washer, with a central aperture 163A through which the fastener 146 protrudes. The plate can include, be integral with, or be joined with a fastener 164. In this construction, as shown in
Further illustrated in
As shown in
The biasing element 162 can be selected to be of a compressive force of optionally about 5 lbs to about 150 lbs, or some other suitable force depending on the application. These forces can be selected so that most wearers can manually grasp the adjustable heel element, pull downward on the heel element to further compress the biasing element, and slightly separate the adjustable heel element from the support plate 140, thereby disengaging the locking elements 147, 148 and 149A/149B so that the wearer can subsequently rotate the adjustable heel element 150 about the axis 100.
In operation, the user can adjust the adjustable heel element 150 to readily convert between one performance contour and another thereby switching between a first and second modes, for example a fitness mode and a stability mode. As an example, a wearer can transition from a first mode, such as a stability mode, shown in
With the disengagement or de-registration of these elements, a user can then supply a moment and rotate the adjustable heel element about the axis 100. The user can continue rotation until the second end 152 is swapped for the first end 151, and the first end 151 is positioned to face the rear of the footwear generally forming the heel strike area of the footwear. After the rotation has been completed, the user can discontinue application of the force to overcome the compression spring. Accordingly, the compression spring force will then urge the plate 163 upward within the biasing element compartment 145 thereby pulling along with it the central portion and the upper plate 166 and the remainder of the adjustable heel element 150. This in turn, will reengage the locking elements 147 and 148 with one another as well as the locking tabs and recesses 149A and 149B with one another. Accordingly, the adjustable heel element will be satisfactorily repositioned in the configuration shown in
When in this position or that shown in
The above descriptions are those of the preferred embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. Any references to claim elements in the singular, for example, using the articles “a,” “an,” “the,” or “said,” is not to be construed as limiting the element to the singular. Any reference to claim elements as “at least one of X, Y and Z” is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; and Y, Z.
Number | Date | Country | |
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61378702 | Aug 2010 | US |