The invention relates generally to mobile carts for receiving, transporting and offloading particulate material. More particularly, but not exclusively, the invention relates to an agricultural wagon with an adjustable folding auger.
Agricultural wagons, such as grain carts, aid in the harvesting of agricultural products such as corn, beans, or other crop (collectively “particulate material”). The grain carts are configured to receive the harvested grain from a combine or other implement so that the combine can continue to harvest the grain. Many times, a grain cart will move alongside a combine as the combine harvests grain so that the combine can deliver harvested grain to the cart such that the combine will be able to continue to harvest without having to stop to empty its hopper or hoppers. Once the combine hopper has been transported to the grain cart, the grain cart is able to transport the grain to a storage or transport vessel, such as a semi-trailer or grain silo.
Augers are generally used to transport the grain from the grain cart to the storage vessel. A vertical or lift auger is positioned on or in the grain cart with one end in or near the grain, and the other end extending generally upwardly and outwardly from the cart. The positioning of the lift auger allows the grain to be moved from the storage area of the grain cart to the trailer. The lift auger may also be adjustable or movable such that the auger can be directed to aim the grain towards trailers of differing heights, sizes, or the like. The adjustability also allows the grain to be directed to exact locations within the trailer or area.
Early grain cart designs placed the lift, unloading, or discharge auger at the side of the wagon's bin. Later designs located the unloading auger on a front corner of the bin to position the discharge end of the unloading auger in a location more easily seen by the operator of a tractor pulling the grain cart. To reduce the size of the grain cart for facilitating storage and transport to and from a field, the unloading auger is typically comprised of upper and lower sections, which are pivotally coupled, such as by a hinge. The upper auger section is adapted for folding to a position in closely spaced relation to the cart's bin. In the case of a side discharge grain cart, the upper section of its folding auger is not clearly visible to the vehicle operator who must be careful to avoid contact between the auger and the offloading truck. This generally requires the operator to unfold the auger well away from the truck and to then move the cart into position relative to the truck for unloading. This latter operation is rendered more difficult by exhaust pipes and other structures, which frequently project upward, from larger trucks. Grain carts with the auger located in a corner overcome this problem by folding the upper auger section across the front of the cart to allow the operator to clearly see the auger as it is moved to the extended, or operating, position.
Folding augers have traditionally included a fixed hinge for coupling the upper and lower sections of a folding auger. The hinge allows the upper section to be pivoted about the lower section, and a hydraulic cylinder is commonly used as the means to actuate the pivoting movement. The cylinder may include a piston rod with a threaded clevis to provide for adjustment of the length of the piston rod. However, a fixed hinge with a cylinder including a threaded clevis only provides for minimal angular/rotational adjustment of the top section of the folding auger relative to the bottom section of the auger. The traditional hinge is referred to as a fixed hinge because the components that make up the hinge utilize circular holes fitted to the fasteners for assembly and attachment. Therefore, this configuration will provide only minimal adjustment related to the points of engagement of the upper and lower sections of the auger when in the unfolded, or operating position. Even with adhering to tight tolerances in manufacturing, the traditional configuration can still result in an imperfect fit or engagement between the upper section and the lower section of the auger at the point of contact.
Therefore, there is a need in the art for an agricultural wagon that includes a folding auger that has an adjustable hinge for connecting the upper and lower sections of the auger, to provide a better seal/fit at the point of engagement between the upper and lower sections of the auger.
Therefore, it is a primary object, feature, and/or advantage of the invention to improve on and/or overcome the deficiencies in the art.
It is another object, feature, and/or advantage of the invention to provide an improved mobile cart for receiving, transporting, and offloading particulate material such as grain when used in agricultural applications.
It is yet another object, feature, and/or advantage of the invention to provide an agricultural cart that includes a lift auger that can be folded between a transport position and an extended position.
It is a further object, feature, and/or advantage of the present invention to provide a folding lift auger with an adjustable hinge assembly that allows for axial adjustment of the upper section of the folding auger relative to the lower section of the folding auger.
These and/or other objects, features, and advantages of the invention will be apparent to those skilled in the art. The invention is not to be limited to or by these objects, features and advantages. No single embodiment need provide each and every object, feature, or advantage.
Accordingly, an aspect of the invention includes an agricultural wagon, which may be known as a grain cart. The grain cart includes a storage bin defined by front, rear, and opposing side walls. The cart may also have a floor for holding a particulate material, wheels for supporting the bin, as well as a tongue, hitch, or other member for attaching the cart to a vehicle, such as a tractor. The cart may include a first auger, which may also be known as a floor auger. The floor auger can be positioned within the bin, or outside the bin with a hole in the floor to allow the material to flow to the floor auger. The floor auger is configured to move the material in a generally forward or rearward manner and towards a second or lift auger, which is operatively connected to and in communication with the floor auger. The floor auger may also include a flow gate assembly. The flow gate assembly may selectively cover the floor auger and is positioned adjacent the floor auger within the storage bin. The flow gate assembly includes a door, a plurality of links connected to the door, a plurality of crank arms connected to the links, and a cylinder operatively connected to the crank arms. The cylinder includes an extended position whereby the door is raised to allow grain to flow towards the floor auger.
The lift auger is configured to move the particulate material from the storage bin to another vessel outside of the grain cart, and can be positioned adjacent the front or rear of the cart. In addition, the lift auger is configured to be movable relative to the sides of the cart. For example, the lift auger is movable in a generally side-to-side manner and can be positioned at either the front or the rear corner of the grain cart. When the lift auger is positioned at the front of the cart, the auger can be moved from one front corner to the other, making the dispensement of the particulate material occur on either the left or right side of the grain cart when viewed in relation to the direction of travel of the cart and vehicle. This allows the position of the lift auger to be positioned at the left, front corner of the cart, as is common, or also at the right, front corner.
Additionally, the lift auger may include a pivot along the length of the auger. The pivot allows the auger to be folded to a position generally in front of or behind the grain cart such that, in a transport or folded position, the auger is folded generally within the front or rear profile of the grain cart. When needed for delivering the material from the cart, the auger can become unfolded to extend the auger above and away from the storage bin such that the hood of the auger can direct the material from the auger and towards/into a storage vessel.
Additionally, the present invention further includes an adjustable hinge assembly that allows the lift auger to be folded. The adjustable hinge assembly may include slotted holes to provide axial adjustment of an upper section of the auger relative to a lower section of the auger when the auger is unfolded. The axial adjustment provided by the hinge assembly allows for more uniform engagement of the upper and lower sections of the auger at the point of contact when the auger is in the unfolded position.
Various embodiments of the invention will be described in detail with reference to the drawings, wherein like reference numerals represent like parts throughout the several views. Reference to various embodiments does not limit the scope of the invention. Figures represented herein are not limitations to the various embodiments according to the invention and are presented for exemplary illustration of the invention.
An agricultural wagon including an adjustable folding auger is disclosed. Agricultural wagons may be used to receive, store, and dispense a particulate material, such as grain or other harvested crops. The wagons according to the various aspects of the invention may also be referred to as grain wagons or grain carts. Generally, grain carts are used to receive the grain or other material from a transfer vehicle such as a combine. The combine, which is used to harvest an agricultural product, separates the product and dispenses the grain therefrom. The dispensed grain can be stored within the grain cart and the grain cart can be filled subject to a measurement, such as a weight or volume. Once filled, the grain cart, which is generally pulled by a vehicle such as a tractor, can be transported to another location within, around, or away from a field. The product within the grain cart, e.g., grain, can then either be stored in the cart for a later use, or can be dispensed from the cart to another storage vessel. For example, a storage vessel may be a semi-trailer or other trailer for hauling the product to a final storage location. Otherwise, the grain cart can dispense the material directly from the cart and into a final storage vessel. To accomplish the dispensing, the grain cart may utilize one or more augers to move the product from within a storage bin of the grain cart to a location outside the grain cart.
Grain carts typically include at least a lift auger. A lift auger is an auger that moves material from a storage bin of the grain cart upwards and generally away from the storage bin to a location for dispensing the grain. Generally, the lift augers are positioned at the front or side of the grain cart. For example, the auger may be positioned at a left side or left, front corner of a grain cart. The designation of the left side of the grain cart is in relation to the direction of travel of the cart. The positioning of the lift auger at the left side or left, front corner of the grain cart allows the operator in the tractor to be able to see the location of the dispensement of the material from the lift auger and into the storage vessel. Additionally, lift augers generally include a hinge to allow for pivoting or folding of the auger when the auger is not in use and/or when the cart needs to be transported to a different location, for example from one field to the next. The hinge allows the auger to be folded to a position generally in front of or behind the grain cart such that, in a transport or folded position, the auger is folded generally within the front or rear profile of the grain cart. However, incorporating a hinge or pivot point along the lift auger can create engagement or alignment issues at the point of contact between the upper and lower sections of the lift auger when it is in the extended or operating position. Therefore, the grain cart depicted in the figures provides a solution to at least this issue.
As will be understood, the grain cart 10 according to aspects of the invention includes a folding or pivoting style lift auger 32 that comprises an adjustable hinge assembly 45 that utilizes slotted holes 72 to provide axial adjustment of the upper section of the lift auger relative to the lower section. This movement allows for adjustment of the alignment and fit at the point of engagement between the upper and lower sections of the lift auger, which is advantageous in the manufacturing of the grain cart 10, during repair of the auger or other components of the cart, or generally any other time in which the auger needs to be adjusted.
The grain cart 10 can be operatively connectable to a tractor or other towing vehicle via a control box (not shown in figures). The control box may include a hook up to a power support, such as a power take off of a tractor, an electrical supply, a pneumatic supply, a hydraulic supply, or some combination thereof. The control box may also include controls such as electronic controls, hydraulic controls, pneumatic controls, or the like. These controls may operate the various aspects of the grain cart 10. For example, the control box may include electric controls to control the movement of the augers. Sensors may also be included to constantly update the weight or volume of the product within the storage bin 12. Furthermore, additional aspects such as fans for drying the product and hydraulic controls for controlling hydraulic actuators for the augers and other components of the grain cart 10 may be operated and controlled by the control box.
To move the product from within the storage bin 12 to another vessel, the grain cart 10 may incorporate the use of first and second augers 30 and 32, which can also be referred to as floor and lift augers, among other terms. However, it is to be appreciated that the invention contemplates that only a lift auger 32 may be used with the present invention, and the first or floor auger 30 may be removed, while still keeping the scope of the invention intact. As shown in
Operation of the floor auger 30 may be driven by a tractor, such as by the power takeoff output of the tractor. The power takeoff can be connected to a drive shaft, which is operatively connected to a belt chain, gear chain, or other driven mechanism, which in turn, is operatively connected to the auger 30, such as by being connected to an auger drive. Rotation of the drive shaft by the power takeoff will cause the driven mechanism to rotate, which will in turn, rotate the floor auger 30.
The grain cart 10 shown in the figures discloses a floor auger 30 operatively connected to a lift auger 32. The lift auger 32 shown in
Furthermore, the lift auger 32, as shown in the figures, can be a pivoting or folding style auger. The lift auger 32, as shown in
Therefore, to provide for folding of the lift auger 32, the lift auger 32 includes a hinge assembly 45 that allows an upper section 40 to pivot about a lower section 34. The upper section 40 may be pivotable about the lower section 34 by either a first pivot point or a second pivot point. The lower section 34 of the lift auger 32 includes a lower end 36 and an upper end 38. The lower end 36 of the lower section 34 of the lift auger 32 may be operatively connected to the floor auger 30. Thus, the grain conveyed by the floor auger 30 may be communicated to the lower end 36 of the lower section 34 of the lift auger 32. In addition, there may be an auger connector between the floor auger 30 and the lower section 34 of the lift auger 32. This may also be known as the grain transfer case, and is disclosed and shown in more detail in U.S. application Ser. No. 14/603,954, which is hereby incorporate by reference in its entirety. The grain transfer case may be a variable angle auger connector, which includes at least a partially angled component extending from a horizontal component to connect the floor auger 30 to the lift auger 32. The grain transfer case may also be operatively connected to the power takeoff of a tractor pulling the grain cart 10. For example, the auger connector may include a drive mechanism, such as a belt chain or gear chain, which is activated by the power takeoff. Such activation can reorient the auger connector to rotate, pivot, or otherwise cause the lift auger 32 to be moved relative to a first position. The auger 32 may be moved to adjust the height or reach of the end of the auger, or it may be reoriented to position the hood 52 of the auger 32 at the opposite side of the grain cart 10 itself. Furthermore, the auger connector may include a gear or series of gears that, when driven, such as by the power takeoff, will cause the movement of the lift auger 32.
The lower section 34 of the lift auger 32 is operably and/or pivotally connected to an upper section 40 of the lift auger 32. The upper section 40 of the lift auger 32 includes a lower end 42 and an opposite upper end 44. The lower end 42 of the upper section 40 can be pivotally aligned with the upper end 38 of the lower section 34 of the lift auger 32. However, when moved to a folded or transport configuration, the upper end 38 of the lower section 34 can become detached from the lower end 42 of the upper section 40 and the two sections can be pivoted, swiveled, or otherwise moved relative to one another to fold the upper section 40 towards the saddle 35 extending from the lower section 34, as is shown in
The upper and lower sections 40 and 34 of the lift auger 32 can be pivotally connected to each other by a single pivot point or, according to some aspects of the invention, by two pivot points. When a single pivot point 46 is utilized, the lift auger 32 can be positioned at or near the right, front corner of the grain cart 10 before folding the upper portion 40 relative to the lower portion 34, as is shown in
It is contemplated that the lift auger 32 includes a single pivot point 46. As shown in
The folding lift auger 32 shown in the figures includes a hinge assembly 45 that defines a pivot axis. As shown in
As disclosed, the hinge assembly 45 may include a hydraulic cylinder 64 or similar mechanism for pivoting the upper auger section 40 about the lower auger section 34. As shown in
The hinge assembly 45 further includes a linkage bar 47, best shown in
An example method for adjusting the hinge assembly 45 described above may include providing a linkage bar 47 that includes one or more slotted holes 72. It may further include attaching an upper and lower auger section 40 and 34 by inserting one or more fasteners through the one or more slotted holes 72 of the linkage bar 47. Once the upper and lower auger sections 40 and 34 are operatively attached via the hinge assembly 45, including the linkage bar 47 with slotted holes 72, the upper auger section 40 may be pivoted about the lower auger section 34 to position the auger 32 in the extended position. When the auger 32 is in the extended position, the one or more fasteners may be slid or adjusted within the one or more slotted holes 72 to allow for axial adjustment of the upper auger section 40 relative to the lower auger section 34. Once the upper auger section 40 is adjusted relative to the lower auger section 34, the fasteners through the slotted holes 72 may be tightened to affix the orientation of/relationship between the linkage bar 47 and the upper and lower mounting brackets 49 and 48.
The lift auger 32, as shown in
Therefore, the inclusion of the hinge assembly 45 according to aspects of the invention will provide numerous advantages. The hinge will allow for flexibility of the upper and lower sections of the lift auger to aid in matingly engaging the components to mitigate the possibility of space therebetween. This will aid in preventing the loss of particulate material as it is transferred through the lift auger. The assembly will allow the adjustment of the auger during and after manufacturing of the grain cart, such that imperfections that arise due to the use of the cart can be improved upon by slight adjustments made to the hinge assembly. Still other advantages are included.
An agricultural wagon or grain cart including an adjustable hinge assembly capable of providing axial adjustment of an upper section of a folding auger relative to a lower section of the auger has thus been described. The present invention contemplates numerous variations, options and alternatives, and is not to be limited to the specific embodiments described herein. Other changes are considered to be part of the present invention.
This application claims priority under 35 U.S.C. §119 to Provisional Application Ser. No. 62/209,605, filed on Aug. 25, 2015, the contents of which are hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62209605 | Aug 2015 | US |