The present invention relates generally to pliers or hand operated gripping tools and, more particularly, to hand operated gripping tools that are adjustable to any size of work piece within the range of the jaws of the tool. One form of hand operated gripping tool to which the present invention is particularly applicable is pliers of the type generally referred to as water pump pliers or slip joint pliers.
Existing water pump pliers or slip joint pliers have the common characteristic of jaws offset at an angle to the pliers' handles and a pivot post, in the form of a bolt or rivet, mounted in the area rearward of the jaw on one of the handles and projecting through an elongate slot on the other handle. In such pliers, means for enabling selective spacing of the distance between the jaws may take the form of spaced apart ridges or teeth provided along the inside long edge of the slot and adapted for incremental selective binding engagement with the pivot post. Another well known way of providing distance adjustment between the jaws in such pliers is to provide spaced apart arcuate ridges on the facing surfaces of the slot for engagement by the pivot post. All such tools require a two-handed operation to adjust the jaw spacing the size of a work piece to be gripped between the jaws. This adjustment involves pulling the handles apart to permit the pivot post to slide along the slot to move the movable one of the jaws to a position that provides a jaw spacing approximating to the size of the work piece that is to be gripped.
Other known types of pliers are adapted to slidably close upon a work piece in response to manual closing of the handles and, in response to contact with the work piece, automatically lock against further sliding action by engaging suitable teeth and thereby shift from a sliding to a pivoting mode whereby continued exertion of manual force on the handles increases the gripping action upon the work piece.
The present invention provides pliers or a hand operated gripping tool comprising a first or fixed jaw unit having a work piece engaging portion and a second or movable jaw unit having a work piece engaging portion and movable relative to the first jaw unit such that a variable size work piece receiving space is defined between the work piece engaging portions. The pliers includes a handle for applying a force to the second jaw unit, whereby the second jaw unit is engagable with a first reaction surface of a neck or support member of the first jaw unit such that, in use, and in response to the force applied by the handle, the work piece engaging portion of the second jaw unit is forced against a work piece received in the work piece receiving space. The second jaw unit comprises an elongate extension portion extending from the work piece engaging portion that is pivotally attached at the handle. The handle includes a guiding device or biased engaging element at its end at which the second jaw unit is attached, and the guiding device engages a second reaction surface of the neck of the first jaw unit (with the second reaction surface being opposite from the first reaction surface). The guiding device is biased so that an engaging surface (such as a surface of an engaging element such as a sliding element or a surface of a rolling wheel or the like) engages (such as slidingly engages or rollingly engages) the second reaction surface during use of the pliers and as the second jaw unit is adjusted along the neck of the first jaw unit to adjust the work piece receiving space.
Optionally, the hand operated gripping tool or pliers may include a locking device for locking the second jaw unit relative to the support member and the first jaw unit to fix the size of the work piece receiving space. The locking device may include a locking member movable to a withdrawn non-operative position. The locking member includes a lever arm that extends at least partially along the handle of the second jaw unit, and the lever arm is configured to be selectively actuated by a user of the hand operated gripping tool to release the locking device.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
In order that the invention may be well understood, some embodiments thereof, which are given by way of example only with reference to the drawings in which:
Referring now to the drawings and the illustrative embodiments depicted therein, a hand operated gripping tool in the form of pliers 10 comprise a first or fixed jaw unit 12a, a second or movable jaw unit 12b, a fixed handle 13 and a pivotable handle 14 (
In the illustrated embodiment, the fixed jaw unit 12a is connected with the support member 13a, which extends generally transverse to the fixed jaw unit 12a (in the illustrated embodiment the jaw support member extends approximately perpendicular to the fixed jaw unit). The fixed handle 13 is connected with an end of the support member 13a such that the support member extends between and connects the fixed handle 13 to the fixed jaw unit 12a. The fixed handle 13, support member 13a and fixed jaw unit 12a may be fixed relative to one another and may comprise one or more unitary metallic elements to provide a generally or substantially rigid and fixed handle, support member and jaw unit.
The movable jaw unit 12b is able to move along the support member 13a to vary the size of the work piece receiving space. The support member 13a defines a first reaction surface 13b and a second reaction surface 13c. The first and second reaction surfaces 13b, 13c are disposed in oppositely facing spaced apart relation along the support member 13a. The movable jaw unit includes a cam or engaging surface 12c that opposes and engages first reaction surface 13b of support member 13a, while the end of pivotable handle 14 supports the guiding device 20 that is biased outward from the end of the pivotable handle 14 and is biased toward and into engagement with the second reaction surface 13c of support member 13a. Thus, the guiding device 20 engages the support member as the movable jaw unit 12b is moved along the support member to adjust the size or gap of the work piece receiving space, and thus to enhance the sliding movement of the movable jaw unit 12b along the support member and relative to the fixed jaw unit 12a.
In the illustrated embodiment of
In the illustrated embodiment, the movable jaw unit 12b comprises a laminate structure comprising a jaw center member 12f and an extension portion comprising two elongate link members 15 (with only one of the link members 15 shown in
Likewise, the pivotable handle 14 may comprise a laminate structure, and may have two outer plates or handle portions that sandwich the support portion of the guiding element 20 therebetween. The pivotable handle 14 is pivotally connected with movable jaw unit 12b by means of a pivot pin 16 (which may be received through the support portion of the guiding element 20, which is fixedly disposed at the end of the handle 14) at a connection location adjacent the respective free ends of the link members 15, and at or near where the biased engaging element or guiding device 20 is attached or mounted at the pivotable handle 14. Optionally, the link members 15 may comprise a bend, or flexure, promoting portion 15a, such as described in U.S. patent application Ser. No. 12/261,525, filed Oct. 30, 2008, which is hereby incorporated herein by reference in its entirety. When the movable jaw unit 12b is assembled to the support member 13a, the bend promoting portion 15a is disposed between the first reaction surface 13b and the connection location at which the pivotable handle 14 is connected to the movable jaw unit 12b by the pivot pin 16.
In the illustrated embodiment, a pivotable link 22 extends between the fixed handle 13 and pivotable handle 14. The pivotable link 22 is pivotally connected to the fixed handle 13 by a pivot pin 22b that is slidably received in a slot 13d defined in the fixed handle 13 (although shown and described as a pivot pin 22b, the engaging or guiding element may comprise any suitable guiding element, such as a roller or ball bearing or the like, which may provide enhanced or smooth guiding movement of the end of the link along the handle 13). The slot 13d extends in the lengthways direction of the fixed handle 13 and when the uppermost (as viewed in the drawing) lamination of the handle is in place, cannot be readily seen or viewed by a person using the tool 10. The pivotable link 22 is pivotally connected to the pivotable handle 14 by a pivot pin 22a. A biasing member in the form of a tension spring 18 is connected to the pivot pin 22a and a location on the pivotable handle 14 and is arranged to bias the pivotable handle to the position shown in
The pliers 10 are provided with an automatic locking device that comprises teeth 23 provided on the end of the pivotable link 22 adjacent the pivot pin 22a and a locking member 24. The locking member 24 is pivotally mounted on the pivotable handle 14 via a pivot pin 26. The pivot pin 26 is fixed to the pivotable handle 14 and extends through a lengthways extending slot 27 (
Referring particularly to
In
The lock can be released by pushing down (as viewed in
Although shown and described as having a sliding element biased toward and into engagement with the second reaction surface of the neck or support member of the fixed jaw unit and fixed handle, the biased engaging element may comprise any suitable element that is biased or urged outward from the end of the fixed handle toward and into engagement with the second reaction surface of the neck or support member of the fixed jaw unit and fixed handle, while remaining within the spirit and scope of the present invention. For example, and with reference to
Optionally, other means for movable engagement between the movable handle and the neck of the fixed jaw may be implemented while remaining within the spirit and scope of the present invention. For example, and with reference to
For example, and with reference to
Optionally, and with reference to
In the illustrated embodiment, the roller or wheel 120a″ is rotatably mounted at the end portion of the guiding element 120″ to provide rolling contact with the neck of the fixed jaw during use of the pliers. Optionally, and as discussed above, the roller may have a generally fixed pivot axis or axle at the end portion of the guiding element, or the roller may be rotatably mounted at a movable and spring-loaded element so that the roller may move inwards and outwards relative to the guiding element during use of the pliers. Other types of guiding elements or surfaces (such as fixed elements or spring biased elements or rollers or wheels or the like) may be implemented with the curved slotted guiding element of the type shown in
Referring now to
As shown in
The movable handle thus may be configured to house only the trigger assembly and spring as the ratcheting mechanism be substantially similar to the ratcheting mechanism discussed above. The movable handle may be forged with a slot opening to insert the modified ratchet mechanism parts and to rivet the parts to secure them in the handle. The end of the upper handle that engages the spine of the lower handle/upper jaw comprises a yoke or “U” shape allowing close tolerance to the spine area, while the lower or movable jaw also comprises a yoke or “U” shape fitting over the top of the upper handle yoke with the hardened pin fitting through the entire assembly, making a very strong and precise moving jaw assembly for the tool or pliers.
During use, the movable handle and pin can move up or down along the slot of the spine to adjust the gap size or opening size of the jaws. As can be seen with reference to
When the lower or movable jaw unit 212b is moved into engagement with a work piece, squeezing of the handles 214, 213 together clamps the jaw units toward one another (while the pin 222b of the ratchet mechanism does not move along the slot 213d of the fixed handle 213). When the jaw units are applying the desired clamping force and/or are at the desired or appropriate relative separation, the ratchet mechanism may function (via the pin 222b moving along slot 213d) to hold the jaws in that position. The handle slot 213d may comprise a substantially straight slot as shown, or may comprise a curved slot to provide varying control of the tool as the pin 222b moves along the slot 213d. The ratcheting mechanism may be similar to the ratcheting mechanism discussed above, such that a detailed discussion of the ratcheting mechanism need not be repeated herein. The reference numbers in
Therefore, the gripping tool 210 provides a stronger and less limited tool as to the way the lower jaw may self-adjust. By positioning the pivot point inside the spine so that it slides up and down on a pin inside of the lower jaw assembly, the pliers will be much more precise and have reduced moving parts. The strength should be enhanced because the tool has the pivot and connection joint or pin through the lower jaw assembly rather than around it or behind it. The slot in the bottom handle will be relative to the slot that allows the movement of the lower jaw up and down for gripping materials. The two slots (in the spine and in the fixed handle) will allow for self-adjustability of the tool as they work in opposite directions to ensure the jaws' adjustment and the ratcheting and locking adjustment. The sequence of the action of the tool has the upper slot engaged first until the jaws contact the surface or work piece to be gripped, and when that contact is made, the lower slot may be engaged to allow the ratcheting mechanism to come into effect and lock the handles in place. Due to the pivot placement and rounded contact area against the upper jaw inside (jaw side) spine surface, the jaws of the tool 210 may open wider than standard types of pliers, allowing all shapes of materials within the size limit of the tool to be gripped in such a way as to be secure in the jaws once locked. The jaws of the tool thus are variable and self-adjusting during use to grip all types and shapes of materials within the limits of the size of the opening of the jaws.
The geometrical proportions of the pliers can be varied to suit many different applications and gripping forces. It will be appreciated that other pliers with fixed and movable jaw units may have the movable jaw unit bind as it is moved along a fixed support of the fixed jaw unit. The biased engaging element or device of the present invention provides smoother enhanced movement of the movable jaw element relative to the fixed jaw element when the user of the pliers adjusts the work piece receiving space between the jaw elements.
Embodiments of the invention include a set of pliers for applying a torque to rotate fasteners, pipes/tubes and the like and especially for the operation of plumbing-type fittings. The pliers may include a locking function, which may be used to provide a ‘vice grip’ type clamping action that can be used for the purpose of gripping or clamping in a locking manner many differing shapes, materials or fasteners.
It will be appreciated that the gripping mechanism of the invention is not limited to pliers as shown in the embodiments. For example, the present invention could be advantageously applied to the clamping and locking mechanism of bar clamps used in such fields as carpentry.
Changes and modifications to the specifically-described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law, including the doctrine of equivalents.
The present application claims the filing benefits of U.S. provisional applications, Ser. No. 61/660,275, filed Jun. 15, 2012; Ser. No. 61/611,069, filed Mar. 15, 2012; and Ser. No. 61/595,375, filed Feb. 6, 2012, which are hereby incorporated herein by reference in their entireties.
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