Information
-
Patent Grant
-
6516478
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Patent Number
6,516,478
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Date Filed
Thursday, May 31, 200123 years ago
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Date Issued
Tuesday, February 11, 200321 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 005 611
- 005 616
- 187 261
- 187 262
- 187 269
- 108 76
- 108 35
- 108 14411
- 108 147
- 108 1472
- 254 124
- 254 9 C
- 254 8 C
- 254 88
- 254 90
- 254 94
- 254 122
- 014 713
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International Classifications
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Abstract
An adjustable height platform comprising a bottom platform, a top platform and a scissors linkage secured between the top and the bottom platforms. The scissors: linkage includes scissors legs which pivot about a pivot axis. A drive system provides a horizontal force to the scissors linkage. An unlocking mechanism lifts the pivot axis in response to the horizontal force and unlocks the scissors legs from a collapsed, retracted, and aligned position. After unlocking the legs, the horizontal force continues to raise the top platform with respect to the bottom platform.
Description
BACKGROUND OF THE INVENTION
The present invention relates to an adjustable height platform. More particularly, the present invention relates to an adjustable height platform used to support a bed mattress, such as a hospital bed.
There are significant safety concerns for hospital and nursing home patients, especially elderly patients, associated with falling out of a bed. One approach to addressing the problem is by the use of guard rails on the sides of beds. However, the guard rails present their own risk of injury; for example, appendages may become caught in the space between the guard and the mattress. Belts or tie-down straps have also been used to keep patients from falling out of beds, but have been considered cruel and inhumane. Additionally, some states do not permit belts or tie-down straps to be used in nursing homes.
To overcome the problems associated with the use of guard rails, belts, or straps, some nursing homes have been known to place the mattress of the bed on the floor. This minimizes the distance that a patient would fall if he or she were to roll out of bed and thereby decreases the risk of injury to the patient. However, placing mattresses on the ground makes it very difficult for nurses, doctors, and other caregivers to assist or provide treatment to the patient. Medical personnel working with patients whose mattresses remain on the ground must constantly bend down and over to provide care. As a result, they suffer back injuries, pain, and muscular damage. Additionally, placing mattresses on the floor makes it awkward and uncomfortable for patients to get up from the mattress to stand up or transfer to a chair, wheelchair, or another bed.
Most known hospital beds are able to raise and descend. However, their range of motion is limited. There is no known bed support system capable of lowering to virtually floor level to reduce the risk of injury to patients from falling from a bed while unsupervised, and yet be capable of being raised to a height so that caregivers can tend to the patient from a comfortable, standing position.
The bed described in U.S. Pat. No. 5,090,070 to Heinz has a minimum height of approximately ten inches, or nearly a foot off of the floor to the top of the mattress support platform. Once a mattress is placed upon the bed frame described in Heinz, the top of the mattress would be approximately a foot and a half off of the ground. This height defines the distance a patient may possibly fall before hitting the floor.
Known collapsible beds are not able to lower the bed frame or mattress platform any further than approximately the ten inches disclosed in the Heinz '070 patent. This is due mainly to the clearance required below the bed to house the actuators or drive cylinders used to raise and lower the bed frame.
For example, Bish et al., in U.S. Pat. No. 5,613,255, teaches a bed employing a scissors lift linkage actuated by a hydraulic or air cylinder. As a result, Bish requires significant clearance to house the actuator, thereby limiting the level to which the bed frame can be lowered with respect to the ground. Of course, a pit, much like a mechanic's service pit, could be created beneath the bed to provide the required clearance for the drive mechanism and allow the bed frame to be lowered very close to the floor. However, such a design poses the risk that an appendage of the patient, medical personnel, or visitor may be caught between the bed frame or support lift and the ground as the bed frame is lowered into the pit. This technique would also be cost prohibitive and limit the mobility of the beds. Further, use of hydraulic fluid or air pressure to drive the actuators or drive cylinders may also be undesirable because highly pressurized fluid or air may pose a risk of damage to nearby objects and persons.
There is no known adjustable-height platform, which uses a scissors assembly, that can collapse completely flat without requiring a significant amount of clearance under the bottom platform to house the actuator or drive mechanism that lifts the bed. When a scissors assembly is completely lowered so that it is in a locked position with its legs aligned in the same horizontal plane, there is no prior solution that uses a horizontal force by itself to unlock the scissors assembly. Rather, known prior art beds use an actuator underneath the bottom platform to provide a vertical force on the legs of a scissors support system to break their initial alignment and unlock the aligned legs. This solution, however, requires clearance for the vertically oriented actuator, as discussed above. Such a clearance requirement significantly limits the level to which the bed can be lowered and prevents a scissors type support system from completely collapsing on itself or collapsing to virtually ground level. An alternative solution is to use a bed that does not collapse completely; however, this solution would leave the bed in a semi-raised position and at an unsatisfactory height above the floor.
There is thus no known bed support system which can be lowered to virtually ground level, and that can also be raised to a sufficient height to allow medical personnel to provide assistance at a comfortable height.
BRIEF SUMMARY OF THE INVENTION
The present invention comprises an adjustable height platform system that can function as a bed frame. The system is self contained, and the bed frame can be raised to a height that facilitates medical procedures and treatment. The frame can also be lowered to only a few inches above the floor surface.
The bed frame of the present invention comprises a bottom platform, a top platform, and a scissors linkage coupled between the bottom and the top platforms. The scissors linkage includes scissors legs which pivot about a pivot axis. A drive system provides a horizontal force to the scissors linkage. An unlocking mechanism lifts the pivot axis in response to the horizontal force and unlocks the scissors legs from a collapsed, retracted, and aligned position. After unlocking the legs, the horizontal force continues to raise the top platform with respect to the bottom platform. As the drive system reverses direction and releases the horizontal force provided to the scissors linkage, gravity causes the scissors linkage to collapse and lowers the top platform. At a lowest position, the top platform rests on top of the bottom platform with the scissors linkage, the projection, and the unlocking mechanism being self-contained between the top and the bottom platforms.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of the bed frame in a lowered position, viewed from a head end of the bed frame.
FIG. 2
is a perspective view of the bed frame in a lowered position, with a top platform removed and viewed from a foot end of the bed frame.
FIG. 3
is a perspective, cutaway view from the foot end of the bed frame in a raised position.
FIG. 4
is a perspective view of a preferred embodiment of the present invention illustrated as a bed frame in a raised position, viewed from a head end of the bed frame.
FIG. 5
is a block diagram of inputs and outputs of a controller for the bed frame of the present invention.
FIG. 6
is a side perspective view of the bed frame in a raised position.
DETAILED DESCRIPTION
FIG. 1
shows generally a perspective view of an adjustable height platform system
10
which can function as a bed to support a mattress. The mattress is not shown in the figures to more clearly illustrate adjustable height platform system or bed frame
10
. Bed frame
10
includes generally head end
12
and foot end
14
.
FIG. 1
illustrates bed frame
10
, as viewed from head end
12
, in a fully lowered position. Bed frame
10
further includes bottom platform
16
and top platform
18
. Bottom platform
16
provides a base for the bed frame
10
and typically sits on the ground or floor. Bottom platform
16
can also include wheels (not shown) to facilitate maneuverability of the bed frame
10
. The wheels can be removable or retracted in order to maintain a low frame profile of the bed frame
10
. Top platform
18
provides a support surface upon which a mattress can be placed to function as a bed.
As shown in
FIG. 1
, top platform
18
lowers completely down on top of the bottom platform
16
with the raising mechanisms for bed frame
10
(to be discussed with reference to later figures) completely enclosed between the two platforms. The raising mechanism of the present invention enables bed frame
10
to collapse completely flat. This allows top platform
18
to be a minimum distance off of the ground when in a lowered position, enabling top platform
18
to be at virtually ground level.
FIG. 1
further shows controller
20
, drive mechanism
22
, spool
24
, and strap
26
. In operation, controller
20
receives input signals which direct it to start, stop, drive, or reverse drive mechanism
22
. Drive mechanism
22
is attached to spool
24
. Driven by drive mechanism
22
, spool
24
feeds and unfeeds strap
26
, which controls the raising and lowering of bed frame
10
. The principles of operation will be described with reference to later figures.
Top platform
18
and bottom platform
16
are preferably made of a durable, rust-free material such as stainless steel. In one embodiment, the surface of the top platform
18
comprises a grate which allows for savings in material and weight, while retaining the requisite strength to support a mattress. Bottom platform
16
and top platform
18
may also include side flanges
28
and
30
, respectively, which enclose the raising mechanisms when bed frame
10
is in the lowered position.
FIG. 2
is a perspective view of bed frame
10
in a lowered position, with top platform
18
removed and viewed from foot end
14
of bed frame
10
.
FIG. 2
further shows motor
30
, drive shaft
32
, risers
34
, left scissors linkage
36
, right scissors linkage
38
, left outside scissor leg
40
, right outside scissor leg
42
, left inside scissor leg
44
, right inside scissor leg
46
, cross brace
48
, rollers or projections.
50
, first ramp
52
, second ramp.
54
, head plate
56
, flange
58
, u-shaped bar
60
, stopper
62
, rod
64
, foot plate
66
, wheels
68
, and slide rod
70
.
The lifting mechanism of bed frame
10
includes left scissors linkage
36
and right scissors linkage
40
. Left scissors linkage
36
comprises left outside scissor leg
40
and left inside scissor leg
44
, which are pivotally connected together at their middle sections to create an “X” centered on a pivot axis when the bed frame
10
is in a raised position. Similarly, right scissors linkage
38
comprises right outside scissor leg
42
and fight inside scissor leg
46
. Scissors linkages
36
and
38
connect top platform
18
and bottom platform
16
, and thereby provide the structure that supports top platform
18
. In an alternate embodiment, a single scissors linkage, or more than two scissors linkages, can be used. However, a preferred embodiment contains dual scissors linkages, one on each side of bed frame
10
, to provide support and stability.
Left and right outside scissors legs
40
and
42
are pivotally fixed to bottom platform
16
at the head end
12
of the bed frame
10
by leg pin brackets
72
. At their opposite ends, outside scissors legs
40
and
42
are slidably engaged with top platform
18
at foot end
14
of the bed frame
10
. Left and right inside scissors legs
44
and
46
are pivotally attached to top platform
18
at head end
12
of bed frame
10
, and include a pair of wheels
68
at foot end
14
, which allows inside scissors legs
44
and
46
to extend upward and toward head end
12
of bed frame
10
as top platform
18
rises. The ability to fully retract scissors linkages
36
and
38
so that outside legs
40
and
42
and inner legs
44
and
46
are completely aligned and are parallel to each other enables bed frame
10
to lower top platform
18
to virtually ground level when it is in a lowered position.
When inner and outer legs
40
,
42
,
46
, and
48
are aligned in this manner, they can also be described as being in a locked position. The ability to fold a scissors type lifting mechanism into a locked position is not new. However, a vertical component of force was always previously required to unlock the legs
40
,
42
,
46
, and
48
from their parallel alignment or locked position. The vertical force component required a drive mechanism to be either vertically oriented or angled in order to deliver the necessary vertical component of force to unlock the scissors linkages
36
and
38
from their retracted and aligned position. The angled or vertical orientation of the drive mechanism increased the clearance area required for the device.
Bed frame
10
of the present invention overcomes the increased clearance area required by utilizing only a horizontal force from drive system or mechanism
22
to unlock scissors linkages
36
and
38
from their locked and aligned position.
The bottom platform
16
is preferably a metal plate which does not require any special floor surface features for placement, other than a stable, flat surface area. Bottom platform
16
may comprise a single piece of material, as shown in
FIG. 2
, or it may comprise strips of material in those areas where the raising mechanism of bed frame
10
contacts bottom platform
16
. Alternatively, cutout regions may be placed in bottom platform
16
where components of raising mechanism do not travel or require support. By utilizing only strips of material or including cutouts in bottom platform
16
, savings in weight and materials can be achieved.
Drive mechanism
22
includes drive shaft
32
driven by motor
30
. Spool
24
is secured to the drive shaft
32
, and strap
26
is secured at one of its ends to the spool
24
. As motor spins in one direction and then in the opposite direction, it will cause drive shaft
32
, and in turn, spool
24
, to spin. This results in either winding or unwinding strap
26
around spool
24
.
Strap
26
is also wrapped around rod
64
of foot plate
66
and is secured at its opposite end to u-shaped bracket
60
. It is by way of strap
26
that motor
30
of drive system
22
delivers the horizontal force which initially unlocks the aligned and locked scissors linkages
36
and
38
and then raises scissors linkages
36
and
38
to lift bed frame
10
to its raised position.
To prevent strap
26
from getting caught up in various components of the raising mechanism of bed frame
10
, spool
24
is mounted on risers
34
. Risers
34
raise the height of spool
24
and thus also raise the height of strap
26
off of bottom platform
16
. In a preferred embodiment, stoppers
62
include top covers
73
over which strap
26
passes to ensure that strap
26
does not become entangled or weakened by frictional wear with stoppers
62
. Top covers
73
also prevent strap
26
from becoming entangled with either u-shaped bracket
60
or flange
58
of head plate
56
.
Strap
26
is preferably a webbed strap that is about three inches wide and approximately seven feet long. Strap
26
is preferably rated at 3000 pounds. Strap
26
, however, may be composed of any sufficiently strong and flexible material.
From spool
24
, strap
26
is wrapped around rod
64
of foot plate
66
. Foot plate
66
is mounted on a pair of horizontal slide rods
70
that are parallel to each other and to strap
26
. The foot end
14
of inner legs
44
and
46
are secured to foot plate
66
. Wheels
68
are mounted to inner legs
44
and
46
to facilitate movement of foot plate
66
and the raising and lowering of bed frame
10
by scissors linkages
36
and
38
.
From rod
64
of foot plate
66
, strap
26
is secured at its other unsecured end to u-shaped bracket
60
, which is fixedly secured to head plate
56
through upturned flange
58
. Head plate
56
is secured to a pair of first ramps
52
. A ramped portion
74
of each first ramp
52
is at an end of first ramp
52
opposite its connection point to the head plate
56
. Ramped portion
74
of the first ramp
52
also preferably faces a ramped portion
76
of a second ramp
54
. Second ramps
54
are fixedly secured to bottom platform
16
. Ramped portions
74
and
76
of first and second ramps
52
and
54
thus create a v-shaped valley which receives roller or projection
50
. Projection
50
is secured along the inside of the inner legs
44
and
46
at the pivot axis of the scissors linkages
36
and
38
. Cross bar
48
is secured between the inner legs
44
and
46
at projections
50
to add stability to bed frame
10
.
From the lowered position shown in
FIG. 2
, bed frame
10
is raised in two stages: a first stage which breaks the horizontal alignment of scissors linkages
36
and
38
, and a second stage which causes most of the vertical movement of top platform
18
. When bed frame
10
is in a lowered position and motor
30
begins to wind strap
26
around spool
24
, strap
26
secured to u-shaped bracket
60
causes head plate
56
to move toward foot end
14
of bed frame
10
. Although strap
26
is connected to both head plate
56
and foot plate
66
, the horizontal force delivered by strap
26
, initially causes movement of head plate
56
rather than foot plate
66
. This is because head plate
56
is not secured to scissors linkages
36
and
38
, which are at this time in an aligned and locked state. Foot plate
66
, however, is connected to the inside scissors legs
44
and
46
. Since scissors linkages
36
and
38
are in an aligned and locked orientation that is parallel with the horizontal force applied by strap
26
, the horizontal force is not able to overcome the aligned and locked position of scissors legs
44
and
46
and move foot plate
66
. Thus, as strap
26
is initially wound around the spool
24
, head plate
56
begins to move toward foot end
14
of bed frame
10
.
A pair of stoppers or bumpers
62
are fixedly secured to bottom platform
16
and extend up between the u-shaped bracket
60
and the flange
58
. Stoppers
62
limit the distance that head plate
56
will move, as defined by the distance between the stoppers
62
and flange
58
. This distance must be of a sufficient length to move head plate
56
, and in turn first ramps
52
a sufficient distance so that first ramps
52
travel up ramped portions
76
of second ramps
54
. This motion causes ramped portions
74
of first ramps
52
to engage and lift projections
50
. As projection
50
is lifted or raised, scissors linkages
36
and
38
are unlocked from their aligned and locked orientation. First ramps
52
continue to travel up second ramps
54
until flange
58
of head plate
56
encounters stoppers
62
. At this point, first ramps
52
are at the top of second ramps
54
. It is preferable that the travel of head plate
56
toward foot end
14
of bed frame
10
is limited so that ramped portion
74
of first ramps
52
do not pass over or slide beyond the top of the ramp portion
76
of second ramps
54
. This will prevent first ramp
52
from getting hung up on second ramp
54
. At this point, the unlocking stage of movement is complete.
As the strap
26
continues to wind around the spool
24
, the horizontal force begins to pull foot plate
66
in the direction of head end
12
of bed frame
10
. This pulling force causes wheels
68
on inner legs
44
and
46
to roll toward head end
12
of bed frame
10
. This causes the raising of scissors linkages
44
and
46
, and lifts top platform
18
to its raised position. Foot plate
66
travels along slide rods
70
, which help ensure that the travel is straight and level.
FIG. 3
is a perspective, cutaway view from foot end
14
of bed frame
10
in a raised position.
FIG. 3
further shows spacers
78
secured to the strap
26
, rollers or wheels
80
on first ramps
52
, limit switch
82
, limit leg
84
, and engagement block
86
. Spacers
78
are preferably secured to strap
26
to equilibrate the speed at which the strap
26
is wound and unwound from spool
24
. Spacers
78
accomplish this task by increasing the effective diameter of spool
24
, and thereby increasing the amount of strap
26
that is wound onto or off of spool
24
in one rotation. This is more of a concern when the bed frame
10
is in a lowered position, which is when the least amount of strap
26
is wrapped around spool
24
. As more of strap
26
is wound onto spool
24
, the spacing between spacers
78
gradually increases until no further spacers
78
are required. This is because once a sufficient amount of strap
26
has been wound around the spool
24
, bed frame
10
is able to maintain a relatively constant and quick raising of top platform
18
.
Because of the perspective of
FIG. 3
, only one first ramp
52
and second ramp
54
can be seen, but in a preferred embodiment, a pair of each ramp is used. To facilitate movement of head plate
56
, wheels or rollers
80
can be placed along a bottom surface of first ramp
52
, and preferably at each end of first ramp
52
.
In
FIG. 3
, flange
58
has contacted stoppers
62
, and first ramps
52
have reached the end of their travel up second ramps
54
. The contact between flange
58
and stoppers
62
prevents further movement of head plate
56
. Foot plate
66
has started to move toward head end
12
of bed frame
10
. This movement continues until limit switch
82
is triggered. Limit switch
82
controls the movement of foot plate
66
, and hence the vertical distance to which the top platform
18
is raised. Limit switch
82
provides an input signal to controller
20
indicating when foot plate
66
has moved to its maximum distance and raised top platform
18
to its maximum height. Limit switch
82
thus informs controller
20
to turn off motor
30
once bed frame
10
has been raised.
Limit switch
82
includes limit leg
84
, which is actuated by engagement block
86
secured to foot plate
66
. When foot plate
66
travels on slide rods
70
to the point where engagement block
86
contacts limit leg
84
of limit switch
82
, bed frame
10
is in a fully raised position. Engagement block
86
causes leg
84
of switch
82
to be actuated, which sends a signal to controller
20
to turn off motor
30
. In a preferred embodiment, pegs
88
are used to support the wires between the switch
82
and controller
20
so that they do not contact or become entangled with the head plate
56
.
FIG. 3
also illustrates that foot plate
66
is secured to and slides along the pair of slide rods
70
by couplings
90
.
FIG. 4
is a perspective view of a preferred embodiment of the present invention illustrated as bed frame
10
in a raised position, viewed from head end
12
of bed frame
10
. The significance of the invention is illustrated by a comparison of
FIGS. 4 and 1
, which illustrates the range of motion of the bed frame
10
.
FIG. 4
illustrates the ability of bed frame
10
to be raised to a normal, or typical, height to afford medical personnel the ability to work on a patient without having to bend or slouch over. The ability of abed to be raised to this height is not new. However, the ability to also collapse bed frame
10
to a lowered position that is virtually at ground level as illustrated in
FIG. 1
, with a self-contained raising mechanism, has not previously existed. Top platform
18
may be lowered to virtually floor level, or within approximately two to five inches of the floor, yet can also be raised to a height of approximately thirty-eight inches above the floor.
A pneumatic switch (not shown) may be connected to a piece of flexible plastic tubing
92
that is filled with a gas to create a closed system. Tubing
92
may be secured to an underside of top platform
18
that contacts bottom platform
16
when bed frame
10
is at its lowest position. If an object is caught between top platform
18
and bottom platforms
16
, flexible tubing
92
will be compressed. A pneumatic or pressure sensing switch will then sense a change of pressure within the plastic tubing
92
. The pneumatic switch will then send an input signal to controller
20
. The signal is processed by controller
20
, which can generate an output signal to stop motor
30
and avoid crushing the object caught between top platform
18
and bottom platform
16
.
To lower the top platform
18
, motor
30
is operated in the opposite direction to cause spool
24
to unwind strap
26
. The weight of bed frame
10
, and the supported mattress, will cause wheels
68
to roll on slide rods
70
toward foot end
14
of bed frame
10
. This movement causes the slow collapse of scissors linkages
36
and
38
. Once projections
50
contact ramped portions
74
of first ramps
52
, the weight of the entire assembly causes first ramps
52
to slide down second ramps
54
, so that projections
50
rest in the valley between first ramps
52
and second ramps
54
. Once completely collapsed, bed frame
10
returns to the position illustrated in
FIGS. 1 and 2
.
FIG. 5
is a block diagram of inputs and outputs of controller
20
for bed frame
10
of the present invention.
FIG. 5
further shows foot pedal
94
, keypad
96
, remote control key pad
98
, and pneumatic sensor
100
. Drive mechanism
22
includes motor
30
that is controlled and operated by controller
20
. Controller
20
receives various input signals, which it processes to send an output signal to motor
30
. The output signal directs motor
30
to stop or drive in either a forward or a reverse direction to either raise or lower top platform
18
of bed frame
10
. Motor
30
is preferably a standard reversible winch motor such as that manufactured by Dayton, as model number 6Z399A with a 115 volt, 4 amp rating.
Controller
10
may receive an operator input signal to either raise or lower top platform
18
. The input signal may be sent, for example, from a foot pedal
94
located near or on the bed, a key pad
96
wired to controller
20
, or a remote control key pad
98
. Once the input signal is received from the operator, controller
20
directs the operation of motor
30
to either raise or lower top platform
18
as desired.
Other input signals can also be received by controller
20
and incorporated into the manner that bed frame
10
is operated. These input signals can include signals provided for safety, such as those from pneumatic sensor
100
, which monitors and senses any change in the pressure within the tubing
92
(shown in FIG.
4
). Once a change in pressure within tubing
92
is sensed by pneumatic sensor
100
, it sends a signal to controller
20
to immediately shut down motor
30
. This will end the operation of either raising or lowering top platform
18
in case an object or body part has accidentally been caught between top platform
18
and bottom platform
16
.
Another example of an input signal to controller
20
is a signal from limit switch
82
. Limit switch
82
sends a signal to controller
20
when foot plate
66
has reached a point corresponding to a maximum height of top platform
18
. When controller
20
receives an input signal, whether from pneumatic sensor
100
or limit switch
82
, it will process that signal and send an output signal to motor
30
, thereby shutting it down. Those of ordinary skill in the art will recognize that changes or substitutes for switches
82
and
100
can be made, and include for example proximity switches, motion sensors or other well known switches. Controller
20
also analyzes and processes the signals from either the foot pedal
94
, hard-wired key pad
96
, or remote control key pad
98
to determine the proper output signal to send to motor
30
to either raise or lower bed frame
10
.
FIG. 6
is a side perspective view of bed frame
10
in a raised position, further illustrating head board
102
with clearance space
104
.
FIG. 6
illustrates that top platform
18
is raised in a relatively straight vertical direction. It is shown that head end
12
of top platform
18
does not move significantly away from headboard
102
(shown in phantom) when top platform
18
is raised. An example of the keypad
96
used to raise or lower the bed frame
10
is shown secured to headboard
102
(in phantom). Key pad
96
could also be hung on headboard
102
and connected to controller
20
by a cord with sufficient length to allow a patient to hold and operate key pad
96
while lying on the bed.
The headboard
102
may also be used to decoratively hide or disguise controller
20
, motor
30
, and spool
24
. Headboard
102
can also serve as a barrier to prevent injury or damage to persons or objects that may fall on controller
20
, motor
30
, or spool
24
. Headboard
102
should include clearance space
104
through which strap
26
may pass.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For example, while the illustrated embodiment depicts a system using a motor driven spool with a strap that links the head and foot plates together, it is contemplated that the system may be modified to be used instead with hydraulic or air cylinders or other types of actuators, if desired.
For example, a pair of actuators may be placed behind first ramps
52
to move them up second ramps
54
; alternatively, a single actuator could move head plate
56
, thereby also moving the first ramps
52
. A socket for a hand crank could also be incorporated into spool
24
to allow a manual override to the system if desired. While the first ramps
52
preferably travel up the second ramps
54
, a single ramp could be used to engage and lift projections
50
to unlock scissors linkages
36
and
38
. Also, while first ramps
52
include ramped portion
74
to gradually lift projections
50
, other shapes or techniques to break the aligned orientation of the scissors legs with a horizontal force will become obvious to those of ordinary skill in the art. An actuator may also be placed to move foot plate
66
along slide rods
70
toward head end
12
of bed frame
10
.
Additionally, bed frame
10
may include an apparatus which provides for articulation of the head end and foot end of a mattress resting upon top platform
18
. Such articulation or adjustment systems are known in the art and can easily be fitted to the present invention by one skilled in the art. Moreover, bed frame
10
may include various safety features known in the art for adjustable beds. These alternative embodiments use the teachings of the present invention of a design for an adjustable height platform system which uses only lateral forces to achieve a vertical raising and lowering movement.
Claims
- 1. An adjustable height platform system comprising:a bottom platform; a top platform positioned above the bottom platform; a scissors linkage secured between the bottom and the top platforms to raise and lower the top platform with respect to the bottom platform, the linkage having scissors legs which pivot about a pivot axis; a drive system for providing a horizontal force to the scissors linkage; an unlocking mechanism that lifts the pivot axis in response to the horizontal force to unlock and lift the scissors legs from a retracted and aligned position so that the horizontal force can then be applied to the scissors linkage to raise the top platform with respect to the bottom platform; and a first projection disposed at the pivot axis wherein the unlocking mechanism is a first ramp that slides along the bottom platform in a path that is aligned with the first projection such that the first ramp contacts and lifts the first projection as a result of the horizontal force.
- 2. The system of claim 1, further comprising a strap operably connected to the first ramp wherein the strap is pulled or released in the horizontal direction to provide the horizontal force.
- 3. The system of claim 2 wherein the drive system comprises a reversible motor which can pull and release the strap.
- 4. The system of claim 3, further comprising a head plate which connects the first ramp and the strap.
- 5. The system of claim 4, wherein the strap is operably connected to the scissors linkage to raise and lower the scissors linkage and the top platform with respect to the bottom platform when the strap is pulled or released, respectively, in the horizontal direction.
- 6. The system of claim 5, further comprising a foot plate that is slidably secured to the bottom plate and is secured to one of the scissors legs, wherein the foot plate further includes a rod around which the strap is wrapped to raise the scissors legs in response to the horizontal force once the scissors legs are unlocked and no longer aligned.
- 7. The system of claim 6, further comprising a horizontal rod that is fixedly secured to the bottom platform and upon which the foot plate slides a scissors leg moves relative to the bottom platform.
- 8. The system of claim 7, further comprising a limit switch which stops the motor when the foot plate has traveled to a specified location.
- 9. The system of claim 4, further comprising a stopper fixedly attached to the bottom platform to limit the movement of the head plate once the first ramp has engaged and lifted the first projection, thereby unlocking the aligned scissors legs.
- 10. The system of claim 3, wherein the motor further includes a drive shaft to which a spool is secured, the strap being wound or unwound about the spool.
- 11. The system of claim 10, wherein the strap is secured at a first end to the spool, is threaded around a rod of a foot plate, and is secured at a second end to a head plate.
- 12. The system of claim 3, further comprising a controller that receives and processes inputs to generate an output signal that controls operation of the motor.
- 13. The system of claim 12, wherein a pressure sensing switch is one of the inputs to the controller to indicate when an object is caught between the top and bottom platforms to stop the motor.
- 14. The system of claim 3, further comprising spacers disposed on the strap to equilibrate a rate at which the strap is wound and unwound by the motor.
- 15. The system of claim 1, further comprising a second ramp fixedly secured to the bottom platform and aligned along the path of movement for the first ramp.
- 16. The system of claim 15, comprising a strap operably connected to the first ramp, wherein when the strap is pulled, the horizontal force slides the first ramp onto the second ramp.
US Referenced Citations (19)
Foreign Referenced Citations (2)
Number |
Date |
Country |
3151031 |
May 1983 |
DE |
4327897 |
Mar 1994 |
DE |