Adjustable hinge assembly

Abstract
An adjustable hinge assembly for swingably joining hinging panel members together, where improved mounting capability is provided, and adjustability of a pin and the hinge components in multiple directions relative to the hinging panels and to each other is provided, where a base member is mounted to a first hinging member and a pin-carrying member is connected to the base, and a base member mounted to a second hinging member and maintains an adjustable pin-receiving component thereon. Stops are provided to regulate the pivot of the members over a predetermined range.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to the field of hinges for supporting doors, panels, lids, covers and the like and, more particularly, to hinge devices which can be adjustably provided for mounting to a door or other supporting member.




2. Brief Description of the Prior Art




Lift-off hinge assemblies are known in the art and are particularly useful for securing a door, cover or the like to a frame or other hinging surface. However, one problem associated with the use of these types of hinges is the inability to make adjustments to accommodate door assemblies which employ gaskets or other seals between the frame and the door. In such circumstances, it is advantageous to have an adjustable hinge in order to accommodate a range of thicknesses of the gaskets and to maintain the gasket under compression, even if the gasket should undergo a change in thickness due to continuous compression during use. Adjustable hinges are needed to solve the problems associated with such hinge applications.




One type of hinge used in the art includes lateral slots as mounting apertures for mounting a hinge knuckle to the closure member, thus permitting side-to-side adjustment of the knuckle, which, in turn, varies the distance between the closure member and its frame. Another known adjustable hinge employs a two-piece base assembly in which the base of the two piece assembly is affixed to the closure member and second piece of the base is mounted to the first piece. The two pieces of the base are designed such that they are allowed to be adjusted with respect to each other before tightening.




Other hinge types, though not adjustable, feature shims which are used for spacing the axis of rotation from the frame.




One problem with prior art hinges is that when adjustment of the hinge is desired, while the hinge is still supporting the door, it is very difficult due to the load of the door. Misalignment can occur if the door hinge is not properly seated. This often requires loosening or removing the hinge and then re-tightening or securing it.




A need exists for a hinge that can be adjusted to accommodate various size panel installations, and which can be used with various gasketed door panels. There also exists a need to provide the adjustable features where the door panel can be mounted from a variety of positions, including perpendicular, coplanar or collinear, and from different directions.




It is also known to employ various types of hinge devices which operate to retain a door, lid, cover and the like, in an opened or closed position are known. For example, some types of hinge devices, including, in particular, those employed on vertically swinging kitchen cabinet doors, exert a torque to retain the door in a closed position. However, in certain circumstances, the amount of torque provided from the hinge is insufficient to maintain the door in a closed position, such as, for example, in response to inadvertent contact forces. Many of these types of hinges do not function to permit the door to remain in an open position. Another type of hinge known is used on vertically swinging doors and incorporates a wave-shaped cam surface which allows the door to rest in either an opened or closed position. However, the opened or closed positioning of the hinge is limited to the location of the downward sloped portion of the cam surface. In addition, the application of the hinge is limited to vertically swinging doors since the weight of the door on the cam surface functions to position the hinge. Still, another type of hinge in common use incorporates an adjustable knuckle member which generates a torque upon a hinge pin in order to retain a vertically or horizontally swinging door in an opened position. However, the torque which is generated by adjustment of a screw member creates drag throughout the entire range of motion of the hinge. In addition, the hinge has a tendency to spring open slightly when the door is closed, thereby necessitating an additional latch to retain the door in the closed position.




Another type of hinge is shown in U.S. Pat. No. 5,412,842 to Allen Riblett and assigned to the assignee of the present invention, the complete disclosure of which is herein incorporated by reference. U.S. Pat. No. 5,412,842 is directed to a detent hinge for use with either vertically or horizontally swinging doors. The detent hinge incorporates detent balls and coil springs which operate to bias the detent balls in the direction of a pin assembly. The pin assembly is provided with a number of openings provided within its surface into which the detent balls are adapted to be received for retaining the door in a detent position relative to the frame. The detent hinge also incorporates means for adjusting the amount of torque which is required to move the hinge out of its detent positions, which is accomplished by varying the size, strength and/or number of coil springs and detent balls within the hinge. For this purpose, the detent hinge is provided with a removable retaining member which is opened to gain access for adjusting the amount of torque provided by the coil springs and detent balls. There have, however, been certain limitations noted with this particular detent hinge. One limitation is that the hinge must be of a sufficiently large enough size due to the arrangement of the coil springs and detent balls with the device. Accordingly, there is a limit in the types of applications that this particular detent hinge can be used; specifically, such hinge can not be used in certain applications where a small hinge would be required, such as with smaller doors or where space for mounting the hinge would be limited. Another limitation is that the detent hinge can be susceptible to corrosion due to the particular materials of the device; in particular, due to the coil springs and detent balls which are preferably manufactured of metal. For this same reason, the relative costs to manufacture the device can be higher since components manufactured of metal are utilized.




An “Adjustable Lift-Off Hinge” is disclosed in U.S. Pat. No. 5,150,500 to Robert H. Bisbing, assigned to the assignee of the present invention, the complete disclosure of which is herein incorporated by reference. This hinge assembly employs a longitudinal adjustable knuckle member which is rotatably coupled to a support member along the longitudinal axis, and a longitudinal fixed base member having a convex outer surface pivotally connected to a longitudinal side of the adjustable knuckle member.




A need exists for providing a hinge assembly which can be utilized for applications where panel mounting surfaces are parallel to each other, or even coplanar with each other. Such situations generally do not permit a perpendicular positioning of the members on which the hinge components are to be mounted. A need therefore exists to provide a hinge assembly which can be utilized in installations where one panel is either parallel or coplanar to another panel.




In addition, hinge installation generally requires that panels which are to carry the hinge components be precisely aligned to permit uninhibited swinging of the panel, and operation of the hinging mechanism, by eliminating interference from the stress or imbalance of an improperly positioned hinge or panel. A need exists for a versatile hinge mechanism which permits adjustment of the hinge components relative to vertical and horizontal directions.




In addition, there are generally limitations on the mounting of known hinges. For example, in some prior art type hinges, mounting of the hinge components requires particular orientation of the panels. In some instances, for example, hinges can only be mounted to a mounting surface in one direction, from the front or from the rear, but not either direction. Such devices do not meet the needs of installations requiring mounting from a specified direction relative to the hinge operation. There further exists a need for a versatile hinge assembly which provides greater adaptation for mounting the hinge onto a door panel.




SUMMARY OF THE INVENTION




The present invention provides a novel hinge assembly which is adjustably for installations to a first panel which is to be swingably maintained in relation to a second panel. For example, a door panel and a frame is an application for which the present invention can be utilized. The hinge assembly has a first component which is mounted to a door, and a second component which is mounted to a doorframe or other panel. The hinge assembly provides elements which can be regulated to accommodate a variety of door installations. For example, the hinge assembly can include elements which facilitate adjustment of the hinge by controlling one or more of the hinge components which are to be mounted on a door or panel.




A mounting element is provided to be mounted on each panel which is to be connected by the hinge. A pin-carrying member is attached to one of the mounting elements and a pivot member to the other mounting element. The present invention facilitates installation by providing the ability to install the mounting member to the panel, and then install the hinge pivot members to the mounting members. Adjustment features are also provided whereby one or more of the pivot and pin members attached to the mounting element can be aligned for proper orientation with respect to a panel or another of these members. A vertical adjustment of the pin member can be performed relative to the other members. Further, the pivot member can be adjusted vertically and laterally to properly position the hinge components for receipt of the pin within the pivot member.




A positioning element can also be provided to align with an element disposed in or located on a frame or panel to facilitate proper seating of one or more of the hinge components.




An object of the present invention is to provide a hinge assembly which is adjustable in relation to the panels which the hinge is to operate in conjunction therewith.




A further object of the present invention is to provide a mechanism for facilitating the alignment of the hinge assembly.




A further object of the present invention is to provide a hinge which is adjustable over a range of vertical positions.




Another object of the present invention is to provide a hinge which is adjustable in along the axial length of a panel, and perpendicular with respect to the door hinge axis.




It is a further object of the present invention to provide a hinge with improved installation features for mounting to surface or panel.




Another object of the present invention is to accomplish the above objects, wherein a hinge includes a plurality of stops for maintaining a hinging panel in various positions between fully opened and fully closed.




It is another object of the present invention to accomplish the above objects wherein a separately securable mounting member can be attached to a panel to mount one or more hinge parts thereto.




It is another object of the present invention to accomplish the above objects by providing a novel hinge has improved resistance to dust and debris.




Another object of the present invention is to provide a hinge which can be constructed by snap-fit installation of parts to a mounted member.




It is a further object of the present invention to accomplish the above objects by providing an adjustable pivot member.




A further object of the present invention is to accomplish the above objects wherein the hinge assembly is configured as a lift-off hinge assembly.











BRIEF DESCRIPTION OF THE DRAWING FIGURES





FIG. 1

is a left side, parallel perspective view of a hinge assembly according to the present invention.





FIG. 2

is an exploded, parallel perspective view of the pin knuckle and base member of the hinge assembly shown in FIG.


1


.





FIG. 3

is a left side, parallel perspective view of the pin knuckle base member of the hinge assembly of FIG.


1


.





FIG. 4

is a left side, parallel perspective view of the pin knuckle shown in FIG.


1


.





FIG. 5

is a bottom plan view of the base member shown in

FIGS. 2-3

.





FIG. 6

is a left side, parallel perspective view of the pivot knuckle shown in FIG.


1


.





FIG. 7

is a right side, parallel perspective view of the pin knuckle shown in

FIGS. 1

,


2


and


4


.





FIG. 8

is a left side, exploded, parallel perspective view of the pivot knuckle assembly of the hinge assembly of

FIG. 1

shown with an adjustable base member.





FIG. 9

is a longitudinal, partial-sectional, parallel perspective view of the pivot knuckle assembly and adjustable base member of

FIG. 8

shown in an assembled condition.





FIG. 10

is a right side elevation view of the pivot knuckle of FIG.


8


.





FIG. 11

is a bottom plan view of the pivot knuckle shown in FIGS.


1


,


6


, and


8


-


10


.





FIG. 12

is a top plan view of the adjustable base member shown in

FIGS. 8 and 9

.





FIG. 13

is a left side, parallel perspective view of the positioning member shown in

FIGS. 8 and 9

.





FIG. 14

is an enlarged top plan view of the pin member shown in FIG.


2


.





FIG. 15

is a front elevation view of the flexible member of the pin shown in

FIGS. 2 and 14

.





FIG. 16

is a parallel perspective view of an alternate embodiment of a pin member according to the present invention.





FIG. 16



a


is radial cross-sectional view of a bore of a pivot knuckle with the pin member of

FIG. 16

shown received in a bore of a pin knuckle member with the pawl means extended into the receiving detent.





FIG. 16



b


is a radial cross-sectional view of a bore of a pivot knuckle with the pin member of

FIG. 16

shown received in a bore of a pin knuckle member with the pawl means retracting from the receiving detent.





FIG. 17

is an exploded, right side, parallel perspective view of an alternate pin member embodiment in accordance with the present invention.





FIG. 18

is an exploded parallel perspective view of an alternate embodiment of a latch assembly according to the present invention.





FIG. 19

is a bottom plan view of the base member shown in FIG.


18


.





FIG. 20

is a left side, parallel perspective view of the base member of FIG.


19


.





FIG. 21

is an alternate embodiment of a hinge assembly according to the present invention.





FIG. 22

is an exploded, left side, parallel perspective view of an alternate embodiment of a hinge assembly according to the present invention.





FIG. 23

is a left side, parallel perspective view of the hinge assembly of

FIG. 22

, showing the assembly of the components on the pin.





FIG. 24

is another alternate embodiment of a hinge assembly according to the present invention, showing an alternate pin adjustment assembly in an exploded view with a pivot knuckle.





FIG. 25

is yet another alternate embodiment of a hinge assembly according to the present invention, showing an alternate pin adjustment assembly in an exploded view with a pivot knuckle.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

, a preferred embodiment of an adjustable hinge assembly


10


according to the present invention is shown. The hinge assembly


10


has receiving means and insert means which are rotatable relative to each other to provide hinging action when each component is installed on a panel. In a preferred installation, one of the receiving means and the insert means can be installed on a door panel (not shown) with the other being installed on a doorframe (not shown). The insert means is shown comprising the pin knuckle


11


which includes a pin


12


extending therefrom (

FIG. 2

) which is received in a socket of the receiving means, shown comprising the pivot knuckle


13


.




FIG.


2


. shows the hinge assembly


10


in an exploded view. The pin knuckle


11


is shown with a base member


14


which includes a mounting portion


15


. The mounting portion


15


includes mounting means, such as, for example, one or more bores


16


, for facilitating mounting of the base member


14


to a panel, such as a door, or a cabinet or doorway. The pin knuckle


11


has a body portion


17


and is shown with an associated pin member


12


. Connecting means is provided to connect the pin member


12


to the pin knuckle


11


. The pin connecting means is preferably provided as an adjustable means, which is shown comprising a series of threads


18


disposed on the outer peripheral surface of the pin member


12


. The pin member


12


also includes a pivot portion


19


which is provided to extend outwardly from the pin knuckle body portion


17


and be received in the pivot bore


56


(

FIG. 6

) of the pivot knuckle


13


. The connecting means further comprises a pin retaining member


21


which is received in an enlarged portion


57


of the bore


56


disposed in the body portion


66


of the pivot knuckle


13


.




Referring to

FIG. 3

, the base member


14


is shown having mounting bores


16


disposed therein. While not shown, fastening members, such as, for example, bolts, screws, and the like, can be utilized to attach the base member


14


to a panel. Preferably, the mounting bores


16


can comprise a hexagonally configured recess


27


and a shelf portion


28


on which the head of a fastening member, while not shown, can be seated. An aperture


29


is provided in each mounting bore through which the shaft of a fastening member, not shown, can pass to eventually be fastened to a panel. The recessed configuration permits the fastening member to reside below the upper surface


30


of the base member


14


. The base member


14


has an end plate


31


, which as shown in

FIG. 1

, seals the interior of the pin knuckle assembly


11


from dirt and debris entry therein. A clamping tab


20


is provided to facilitate securing of the pin knuckle


11


onto the base member


14


. The tab


20


is shown in a preferred configuration as a generally L-shaped member, and can snap over a receiving boss (not shown) provided on the pin knuckle


11


to retain the components together. While shown as a hexagonal recess, it will be understood that other recess configurations can be provided. For example, a standard round recess to retain the head of a screw, rivet or other fastening member can be employed. Mounting of the base member


14


can be therefore achieved from the front or rear of the panel to which the base member


14


is to be mounted. Additionally, while not shown, hex bolts can be used for fastening the base member


14


to a panel or other hinging member from the rear of the panel or member.




Referring to

FIG. 5

, connecting means is provided on the base member


14


. The connecting means is shown, preferably, including a retaining element comprising the dovetail


35


. The dovetail


35


has a pair of retaining wings


36


,


37


which protrude outwardly on each side of the base member


14


. Preferably, the connecting means further includes a pair of guide flanges


38


,


39


provided to facilitate coupling of the base member


14


with the pin knuckle body


17


. The pin knuckle member


11


is provided with matingly associated coupling means to secure the base member


14


thereto. Referring to

FIG. 4

, coupling means is provided on the pin knuckle member


11


to receive the mounting portion


15


of the base member


14


. Preferably, the coupling means comprises track means including a pair of tracks


25


,


26


for facilitating seating of the pin knuckle


11


on the mounting portion


15


of the base member


14


. The tracks


25


,


26


each includes a notched recess, respectively,


33


,


34


which receives the dovetail wings


36


,


37


, respectively, of the base member


14


.




In a preferred installation, the base member


14


is mounted to a door, panel or other mounting surface. The pin knuckle


11


can then be installed to the base member


14


by sliding. The tracks


25


,


26


are slidably moved along the guide flanges


38


,


39


of the base member


14


. The dovetail


35


preferably is installed by sliding and snapping the pin knuckle member


11


along the base


14


to force the wings


36


,


37


into position within the respective retaining notches


33


,


34


. Preferably, snap-fit installation is facilitated by providing a pair of spring wall portions


41


,


42


on the pin knuckle member


11


as shown in FIG.


4


. These wall portions provide flexibility to permit the dovetail wings


36


,


37


to be received within the respective retaining notches


33


,


34


of the pin knuckle


11


. Preferably, a positioning tab


39


is provided on the pin knuckle body


45


to further facilitate the positioning of the pin knuckle


11


on the base member


14


. For example, while not shown, the base member


14


can have a receiving slot or notched portion to accommodate the positioning tab


39


. In addition, the end plate


31


can be provided with connecting means to secure the connection between the base member


14


and the pin-knuckle


11


. For example, while not shown, the connecting means can comprise a mating ridge and groove configuration provided in the base member


14


and the pin knuckle


11


, or other suitable retention elements.




Locating means is provided to facilitate location of the hinge components on a panel or other member during installation. Preferably, the locating means further comprises orientation means for facilitating the proper orientation of a hinge component of the present invention, such as, for example, the base member


14


, which is to be installed on a panel. The locating and orientation means facilitates installation of the base member


14


in the appropriate position relative to the pin knuckle, carrying member, or pivot knuckle which is to be connected to the base. The locating means is shown in

FIG. 5

comprising a positioning bore or orientation core configuration


43


. Preferably, while not shown, a panel can include or be provided with a matingly associated element, (which can, for example, include a boss or detent), which can be received in the positioning bore


43


of the base member


14


. This enables the base


14


to be aligned for proper location of the hinge assembly for installation at a particular position on a panel.




The pin knuckle


11


of the hinge assembly


10


is shown with a housing


44


in

FIGS. 1

,


2


,


4


and


7


, which partially surrounds the pin knuckle body


17


. Preferably, the housing


44


comprises a flexible material to provide a member which can be installed on the pin knuckle


11


by snap-fitting. However, it is also conceivable that the housing


44


can be attached to the pin knuckle body


17


by sliding. Further, it will be understood that the housing can be provided integral with the pin knuckle body


17


. In

FIG. 4

, the pin knuckle body portion


17


is shown having pin-retaining bore


46


therein. While a pin member can be fixedly mounted within the pin knuckle


11


, preferably, an adjustable pin-connecting means is provided to permit installation of the pin member


12


to the pin knuckle


11


. The pin-connecting means is shown in

FIG. 4

comprising threads


47


which are matingly provided to receive the threaded portion


18


of the pin


12


. The threads


47


of the pin-retaining bore


46


extend through the pin knuckle body


17


and terminate at the opposite end of the bore


46


(FIG.


7


). Pin adjustment means is provided to regulate the extension of the pin


12


from the pin knuckle


11


. Preferably, the pin adjustment means comprises the mounting member


21


which is matingly threaded in relation to the pin threaded portion


18


. The pin threaded portion


18


can be screwed into the matingly provided threaded bore


46


to protrude from the pin knuckle


11


over a range of positions. The mounting member


21


facilitates the retention of the pin


12


to the pin knuckle


11


at a particular extended length of the range available. As shown in

FIG. 7

, a retaining shoulder


48


is provided at the end of the bore


46


against which the retaining member


21


can be tightened to secure the pin


13


therein. The retaining shoulder


48


provides clearance between the pin knuckle


11


and pivot knuckle


13


components.




Referring to

FIG. 6

, the pivot knuckle


13


is provided having a housing


55


and pin-receiving means such as, for example, the pin-receiving bore


56


, which receives the pin member


12


of the pin-knuckle


11


. A pin mounting member recess


57


is provided at the opening of the pin-receiving bore


56


to accommodate the mounting member


21


when the hinge assembly is installed on a door and panel. The recess


57


provides clearance for the mounting member


21


.




Force handling means are provided on the pin


12


to facilitate distribution of a force load. Referring to

FIG. 14

, the force handling means is shown comprising a shoulder


50


which is provided to sit on the rim


59


of the pivot knuckle receiving bore


56


when the pin


12


is installed.




Referring to

FIG. 8

, the pivot knuckle mounting base


60


is shown with components of the pivot knuckle


13


in an exploded view. The pivot knuckle mounting base


60


includes mounting means such as those described above in relation to the pin knuckle mounting base


14


. For example, the mounting bores


61


are provided, and can have the hexagonally configured recess


62


and shelf


63


for receipt of a mounting member, such as, for example, a fastening member, not shown. However, the pivot knuckle mounting base


60


is configured for adjustability of the pivot member which it mounts. Pivot adjustment means is provided to facilitate alignment of the pivot knuckle


13


with respect to the door or panel on which it is installed. The pivot adjustment means further can regulate the positioning of the pivot knuckle


13


relative to the pin


12


. Preferably, the pivot knuckle adjustment means includes a positioning member


65


which aligns the pivot knuckle body element


66


relative to the base member


60


. The positioning member


65


includes a first bore


67


which is preferably threaded to receive the vertical adjustment screw


68


. The base member


60


is provided with an aperture


70


through which to access the vertical adjustment screw


68


. A seat


71


is provided in the base member


60


which defines an area within which the head


72


of the adjustment screw


68


resides. As shown in

FIG. 9

, the vertical adjustment screw


68


is received in the first bore


67


of the positioning member


65


. The positioning member


65


includes engaging means for engaging the pivot knuckle body element


66


. The engaging means is shown in a preferred wedge configuration comprising the wedge portions


73


,


74


. The wedge portions


73


,


74


are provided with stop means to control the positioning of the positioning member


65


within the pivot knuckle assembly. In a preferred embodiment, the stop means are shown comprising a series of ridges


75


,


76


disposed on the engaging surfaces of the wedge portions


73


,


74


, respectively. The pivot knuckle body element


66


is provided with flanges


77


,


78


extending inwardly into the body. Each flange


77


,


78


is provided with stop means, shown comprising a series of stepped ridges


80


,


81


, which are matingly associated with the positioning member ridges


75


,


76


, respectively. The positioning member stop means is provided to facilitate alignment of the pivot knuckle


13


with respect to one or more other hinge elements and the hinge panel members on which the assembly


10


is to be installed.




As mentioned above, as shown in

FIGS. 8 and 9

, the positioning member


65


can also be adjusted in the longitudinal direction with respect to the pivot knuckle


13


, with the vertical adjustment screw


68


. Preferably, in addition to the vertical or longitudinal adjustment feature, the alignment means further can provide the pivot knuckle


13


with a lateral adjustment capability. The pivot knuckle body


66


includes a bore


82


disposed therein and having a seat


83


. Preferably, the bore


82


is provided on a location of the pivot knuckle body


66


which can be accessed when the hinge assembly


10


is installed on a door, or other hinging member. The positioning member


65


is shown having a second bore


85


disposed therein, as is shown in the dotted-line outline in

FIG. 8

, and in the top view of FIG.


13


.




Referring again to

FIG. 8

, a clamping screw


86


is provided having a head


87


and a threaded portion


88


. A threaded bore


89


is provided in the base member


60


to receive the threaded portion


88


of the clamping screw


86


therein. The clamping screw


86


regulates the level of the positioning member


65


in the direction relative to the clamping screw


86


axis. This facilitates adjustment of a hinging member in a perpendicular direction relative to the door or panel to which the pivot knuckle


13


is mounted, or laterally in relation to the door or panel. The adjustment means provides a plurality of positions for aligning the pivot knuckle body


66


relative to the base member


60


. For example, if the door or panel, by itself does not adequately align with the pin


12


, then the adjustment means can be utilized to maneuver the pivot knuckle


13


to improve the connection with the pin


12


. Alignment is facilitated by the vertical and lateral adjustment capabilities.




As shown in

FIGS. 6

, and


8


-


10


, a plurality of locating detents


91


,


92


,


93


,


94


are provided longitudinally on the inner circumferential portion of the pin-receiving bore


56


and are circumferentially spaced apart. Referring once again to

FIG. 2

, the pin


12


is provided with pawl means shown, for example, comprising protruding vanes


98


,


99


extending outwardly from the pivot portion


19


of the pin


12


. Preferably, the protruding vanes


98


,


99


are resiliently provided to accommodate a force load directed axially toward the central axis of the pin


12


. When the protruding vanes


98


,


99


receive a force load, they recede against their biasing force, into the pawl holding space


101


(FIG.


14


). The force load is generally provided by the inner wall of the receiving bore


56


. The protruding vanes


98


,


99


return to their raised position (the

FIG. 2

position) upon being rotated to align with one of the plurality of locating detents


91


,


92


,


93


,


94


on the longitudinal receiving bore


56


. As shown in

FIG. 15

, the vanes


98


,


99


are provided as components of a flexible member


102


which includes a flex accommodation zone


103


,


104


between each of the vanes


98


,


99


proximate to the valleys


105


,


106


located between vane pairs


98


and


99


. The arrows “a” indicate the flex direction. Retaining means are also provided to hold the flexible member


102


within the pivot portion


19


of the pin


12


. Preferably, as shown in

FIG. 15

, the joined end


107


and the legs


108


,


109


of the flexible member


102


are held in place within the pivot portion


19


of the pin


12


, or preferably can be retained with holding members, generally


111


, which can be disposed within the pin


12


to secure the flexible member


102


in place therein. The flexible member


102


is further supported by the pin


12


against lateral displacements with support means. The support means are shown comprising fingers


112


which extend along opposite edges of the slot


113


of the pin


12


through which the flexible member


102


extends. Referring to

FIG. 14

, although shown only on one side of the pin


12


, the flexible pawl member


102


preferably includes a similar configuration on the bottom of the pin


12


, as that described in FIG.


15


. The flexible member


102


, while shown as a separately provided element, can alternately be provided integral with the pin


12


.




A further advantage of the pin


12


includes the ability to adjust the pin stops provided by the detents


91


,


92


,


93


,


94


. For example, the pin


12


can be installed or positioned to align the vanes


98


,


99


of the pawl


102


to engage one or more of the detents


91


,


92


,


93


,


94


with the door or first hinge panel member maintained at a specific angle or opening, relative to the doorframe or second hinge panel member.




Referring to

FIGS. 8

,


11


and


12


, preferably, in addition to the clamping screw


86


utilized to secure the pivot knuckle


13


to the pivot knuckle base


60


, supporting connecting means are provided for maintaining the pivot knuckle


13


on the base member


60


. Preferably, the supporting connecting means can comprise dovetail means. The supporting connecting means are shown comprising dovetail means including a first pair of interfitting legs


114


and a second pair of interfitting legs


115


disposed on the pivot knuckle


13


. The dovetail means further comprises matingly associated leg recesses


117


,


118


disposed in the adjustable pivot knuckle base


60


which receive, respectively, the legs


114


,


115


of the pivot knuckle


13


.




In addition to those mentioned above, it will be further understood that alternate pawl embodiments can be utilized consistent with the principals of the present invention. For example, while not shown, the pawl member can comprise vanes which are provided with a separately furnished spring for enabling the vanes to retract within the pin and extend therefrom. Furthermore, the vanes may also be torsionally controlled, wherein they are retracted and extended in conjunction with the rotation of the pin


12


. A further alternate embodiment, includes providing integral vanes on the pin pivot portion


19


which can be moved into and out of the longitudinal channels disposed on the bore of the pivot knuckle


13


.




Referring to

FIG. 16

, an alternate pin embodiment is shown, wherein a pin member


120


is provided having a pivot portion


119


and a torsionally configured vane member


121


including a vane stem


122


connected to a resilient vane base


123


which forms a portion of the circumference of the pin pivot portion


119


, as shown in the cross-sectional views of

FIGS. 16



a


and


16




b


. While not shown, it will be understood that stiffening ribs can be longitudinally disposed along the length of the vane


122


on the portion thereof disposed between the circumference of the pivot portion


119


. The pin


120


preferably can be utilized with the pin knuckle


11


and pivot knuckle


13


, as described above. As shown in

FIGS. 16



a


and


16




b


, the vane


123


is received in a locating detent


124


provided on a pin-receiving bore


125


, such as the detents


91


,


92


,


93


,


94


and bore


56


described above. Although one vane


120


is shown, it is conceivable that if desired, a plurality of vanes can be used. In addition, a plurality of detents can also be provided along the bore. When the bore


125


is rotated relative to the pin


120


, as shown for example by the movement indicated in the direction of arrow “b,” from the

FIG. 16



a


to the

FIG. 16



b


position, the vane


122


moves out of the detent


124


and collapses to permit relative rotation of the pin


120


with respect to the bore


125


. The collapsing movement of the vane


122


is torsional as shown by arrow “c.”




Referring to

FIG. 17

, an alternate embodiment of a pin member


130


in accordance with the present invention is shown including a threaded mounting portion


131


and a pivot portion


132


. The pin member


130


has a slot therein


134


for receiving an insert member


133


. Preferably, a spring member


135


is provided for receipt within the insert member


133


. The spring member


135


preferably is comprised of a resilient material, such as, for example, urethane, rubber or other elastomers. Vanes


136


,


137


provided on the insert member


133


can be utilized, as described above, in association with longitudinal detents in the pin-receiving bore of the pivot knuckle. A collar


138


is also provided on the pin member


130


to operate as described herein with respect to force distribution. It will be understood that alternate configurations of the insert member can be employed with the present invention. For example, the spring element


135


, while shown as a separately provided member, can be integrally provide with the insert member.




Reference now being made to

FIG. 18

, an alternate embodiment of a hinge assembly


150


according to the present invention is shown in an exploded view. The hinge assembly


150


comprises a pin knuckle


151


and a base member


152


having a mounting portion


153


thereon for connection to the pin knuckle


151


. The mounting portion


153


includes apertures


154


,


155


for facilitating mounting of the base member


152


to a panel, such as a door, cabinet, doorway, or the like. The pin knuckle


151


has a pin


158


extending therefrom. The pin


158


can be fixedly mounted to the pin knuckle


151


, or may be adjustably provided, as described above in relation to the threaded pin


12


. Connecting means is also provided on the pin knuckle member


151


to receive the mounting portion


153


of the base member


152


. Preferably, the connecting means can comprise track means


160


having a pair of tracks


161


,


162


for facilitating seating of the pin knuckle


151


on the mounting portion


153


of the base member


152


. As shown in

FIG. 19

, the connecting means provided on the base member


152


preferably, additionally or alternately, can include a retaining element, such as, for example, the dovetail


185


. A pair of retaining wings


186


,


187


are provided which protrude outwardly from each side of the base member


152


. Mounting means are provided on the base member


152


for mounting the member


152


to a panel, such as, for example, a door panel, cabinet or doorway. The mounting means comprise apertures


154


,


155


which receive fastening members (not shown) therein for attachment to the panel surface. Preferably, the apertures


154


,


155


can be recessed within the base member


152


, as shown in FIG.


20


. Additionally, the apertures


154


,


155


can be provided in a hexagonal configuration to receive a hex nut or bolt head therein, as described above.




As shown in

FIG. 18

, the pin knuckle member


151


is provided with coupling means to secure the pin knuckle


151


to the base member


152


. The coupling means is shown comprising retaining notches


191


,


192


which are matingly provided to receive the wings


186


,


187


of the dovetail


185


therein. As shown in

FIG. 20

, the dovetail


185


also includes a pair of guide flanges


193


,


194


which serve as rails over which the tracks


161


,


162


, respectively, are guided for installation of the pin knuckle member


151


on the base member


152


. The dovetail


185


preferably is installed by snapping the pin knuckle member


151


over the base


152


to force the wings


161


,


162


into position within the respective retaining notches


191


,


192


. In the embodiment shown, the base member


152


can be mounted on a first hinging surface, such as, for example, a door, panel, door jamb or the like, and the pin knuckle


151


slidably mounted to the mounted base


152


by sliding it over the wings


186


,


187


of the dovetail


185


.




Reference being made again to

FIG. 18

, the pivot knuckle


164


is provided having a housing


165


which includes receiving means such as, for example, the pin-receiving bore


167


which receives the pin member


158


of the pin-knuckle


151


. In this embodiment, a second base member, which can comprise the base member


152


, as described in relation to the pin knuckle


151


, can be utilized for securing the pivot knuckle


164


to a panel, in the same manner. Thus, a pair of base members, such as those


152


, in the hinge assembly


150


can secure the hinging members to a door or panel surface. Preferably, also shown, are locating stops comprising a plurality of locating detents


175


,


176


,


177


,


178


disposed longitudinally on the inner circumferential portion


179


of the bore


167


. The locating detents


175


,


176


,


177


,


178


are circumferentially spaced apart. The pin


158


is provided with pawl means shown, for example, comprising a pawl member


180


having protruding elements


181


,


182


which are resiliently provided to accommodate a force load directed axially to the center of the pin


158


upon receipt of which the elements


181


,


182


recede into the pawl holding space


183


. The force is generally provided by the inner wall


179


of the bore


167


. The elements


181


,


182


return to their raised position (the

FIG. 18

position) upon being rotated to align with one of the plurality of locating detents


175


,


176


,


177


,


178


on the longitudinal bore


167


to maintain the pin position until the pawl member


180


is forcibly moved (usually by the application of a further force applied to the swinging door panel to which the hinge assembly is attached). As described above, other pawl means can be used in connection with the invention, consistent with the spirit and scope thereof, including, for example, springs, torsional members, retracting members, and the like.




Preferably, as shown in

FIG. 18

, the housing


165


is secured to a base member


152


. The base member


152


functions as described above. While not shown, it will be understood that the pivot knuckle


164


can be provided with coupling means, which, for example, can include track means with a pair of tracks on the pivot knuckle


164


, for facilitating seating of the knuckle


164


on a base member


152


, as described above. Therefore, it will be understood that a base member, such as that base member


152


which mounts the pin knuckle


151


, can be used to mount the pivot knuckle


164


to a hinge panel in the manner described above in relation to the coupling of the base


152


and pin-knuckle member


151


.




Referring to

FIG. 21

, an alternate embodiment of a hinge assembly


210


according to the present invention is shown. The hinge assembly


220


includes a pin knuckle


211


and a pivot knuckle


212


. Base members


213


and


214


are provided respectively to secure the pin knuckle


211


and pivot knuckle


212


to respective panel members, such as, for example, a door panel and a frame or enclosure. The base members


213


,


214


can be provided as those described above. For example, the base members


213


,


214


can comprise the same configuration so that the same member can be utilized for mounting a pin knuckle or a pivot knuckle. The pin knuckle


211


includes a pin


215


extending therefrom. The pin


215


is shown comprising a conical configuration. A pin-receiving bore


216


is provided on the pivot knuckle


212


to receive the pin


215


therein. The pin


215


can pivot relative to the receiving bore


216


. Mounting means is provided to mount the pin knuckle


211


and pivot knuckle


212


to respective base members


213


,


214


. A dovetail configuration is shown provided on the base members


213


,


214


. The base member


213


securing the pin knuckle includes wings


217


,


218


which are received in matingly configured recesses, respectively,


220


,


221


. Similarly, the dovetail configuration of the pivot knuckle base member


214


also includes wings


222


(only one side being shown) and a matingly configured recess


223


to secure the wing


222


therein. Furthermore, while not shown, the coupling means and retaining means described above in relation to alternate embodiments of the present invention, can be utilized with the hinge assembly


210


shown in

FIG. 21

consistent with the disclosure herein.




Referring to

FIG. 22

, an alternate hinge assembly


230


is shown with a pin knuckle


231


having a pin


235


extending outwardly therefrom. A stationary cam


237


is provided having a bore


238


therethrough with retaining elements


240


thereon. The stationary cam


237


is further provided with a wave configuration


241


profiled at one end thereof. A moving cam


242


is provided with mounting means for fixedly mounting the member relative to the pin


235


. Preferably, the mounting means comprises a square bore


243


which is matingly provided for disposal on the pin


235


. As shown, preferably, the pin


235


comprises a configuration, such as, for example, the square configuration, which is keyed with the bore


243


of the moving cam


242


. It is conceivable that other configurations can also be employed to fix the moving cam


242


relative to the pin


235


. The moving cam


242


further comprises a matingly profiled wave configuration


244


at one end thereof for following the surface of the stationary cam profile


241


. A pivot knuckle


232


is shown having a longitudinal bore


245


extending therethrough with retaining notches


246


disposed therein to receive the retaining elements


240


and hold them against relative movement. A spring member


247


is provided and biases against the anterior end


248


of the moving cam


242


and shaft button or spring loading element


250


.




As shown in

FIG. 23

, the hinge assembly


230


is shown with the stationary cam


237


and moving cam


242


connected. The spring


247


is shown biasing the moving cam


242


into engagement with the stationary cam


237


. When one of the pin knuckle


231


and pivot knuckle


232


is rotated with a hinge panel to which it is mounted, relative to the other of the pin knuckle


231


and pivot knuckle


232


, the moving cam


242


is moved toward the loading element


250


to compress the spring


247


. The pivot knuckle


232


retains the stationary cam


237


while the relative pivoting movement of the pin knuckle relative to the pivot knuckle


232


rotates the moving cam


242


throughout a series of predetermined stops provided by the mating of the wave profile surfaces, respectively,


241


,


244


of the stationary cam


237


and moving cam


242


, respectively. Preferably, a shoulder


251


is provided to facilitate force load handling from one or more panel members. While not shown, it will be understood that the pin knuckle


231


and pivot knuckle


232


can be mounted with the mounting means described herein in relation to other embodiments of the invention. For example, a base member can be provided with connecting means for connecting to and securing the pin knuckle


231


and pivot knuckle


232


to a hinge panel, such as, for example, a door or other member.




Reference now being made to

FIG. 24

, an alternate pin member


310


with a pin adjustment means is shown. The pin member


310


includes a pivot portion


311


and a shaft


312


. The shaft


312


is provided to be received within a pivot bushing


313


which is secured within a bore


314


of a pin knuckle member


315


. Securing means is provided to retain the pin


310


within the pin knuckle


315


. As shown the securing means preferably comprises a series of threads


316


on the bore of the bushing member


313


and a matingly threaded portion


317


of the pin shaft


312


which can be used to regulate the extension of the pivot portion


311


from the pivot knuckle


315


. A retaining member


318


is also shown and can be used to facilitate retention of the pin


310


at the desired level. A pivot member


319


is shown having a bore therein


320


within which the pivot portion


311


of the pin can be received.




In another alternate embodiment shown in

FIG. 25

, a pin member


350


is provided including a pivot portion


351


and a shaft


352


. The shaft


352


is provided with threads


353


thereon for receipt within a threaded bore


354


of a pin knuckle member


355


. Securing means is provided to retain the pin


350


within the pin knuckle


355


at varying lengths of extension therefrom. The securing means is shown comprising a securing member


356


having threads thereon, which tightens against the pin knuckle


355


to retain the pin


350


therein.




These and other advantages of the present invention can be made consistent with the spirit and scope of the invention as disclosed in the Summary of the Invention, the Brief Description of the Drawing Figures, the Detailed Description of the Preferred Embodiments and the appended claims. While the above description constitutes the preferred embodiment of the present invention, it will be appreciated that the invention is subject to modification, variation and change, without departing from the proper scope or fair meaning of the present invention. In this regard, while the various features of the present invention have been shown and described in relation to a door and frame, it will be understood that many of these features are suitable in connection with hinging of other members.



Claims
  • 1. A hinge assembly for connecting in a swinging relationship a first hinge panel and a second hinge panel, said hinge assembly comprising:a) at least one base member having mounting means for mounting said base member on at least one of a first hinge panel and a second hinge panel; b) a pin-carrying member having connecting means for connecting to a base member; c) a pin carried by said pin-carrying member and being connected thereto, said pin extending outwardly from said pin-carrying member; d) a pin-receiving member including a bore disposed therein for receiving the pin therein; e) mounting means for mounting said pin-receiving member on one of a first hinge panel and a second hinge panel; and f) wherein at least one of said pin and said pin-receiving member is pivotally movable relative to the other.
  • 2. The hinge assembly of claim 1, wherein said base member includes at least one connecting element for allowing said pin-carrying member connecting means to attach to said base member.
  • 3. The hinge assembly of claim 1, wherein said pin includes pin adjustment means for adjusting the pin relative to the pin-carrying member.
  • 4. The hinge assembly of claim 3, wherein said pin adjustment means comprises a threaded shaft portion provided on said pin, and a matingly threaded bore disposed in said pin-carrying member, wherein said pin threaded shaft portion is received within the threaded bore for connecting said pin to said pin-carrying member.
  • 5. The hinge assembly of claim 4, further comprising a retaining member for retaining said pin at a predetermined position relative to the outward extension of the pin in relation to the pin-carrying member, said retaining member being selectively securable to retain said pin and removable to release said pin for positioning for adjustment relative to the pin-carrying member.
  • 6. The hinge assembly of claim 5, wherein said pin further includes retractable pawl means extending therefrom, the assembly further comprising pivot stop means for stopping the pivot of the pin at one or more predetermined locations, said stop means comprising one or more longitudinal detents disposed in the bore of said pin-receiving member, wherein said pawl means is engagable with said detents.
  • 7. The hinge assembly of claim 6, wherein said pawl means comprises a flexible member disposed in the pivot portion of said pin, said flexible member extending radially outwardly from said pivot portion and being collapsible when engaging with the bore of the pin-receiving member and extendible when aligned with any one of the detents disposed therein.
  • 8. The hinge assembly of claim 3, wherein said pin adjustment means comprises a threaded shaft portion provided on said pin, and a bushing disposed in said pin-carrying member, said bushing having a threaded bore disposed therein for receiving the threaded shaft portion of said pin member therein, said pin being adjustably positionable with respect to said pin-carrying member to extend outwardly at different distances therefrom.
  • 9. The hinge assembly of claim 3, wherein said pin comprises a pivot portion extending therefrom, and wherein said pin adjustment means comprises a torsional element, said torsional element including a vane extending axially along the pivot portion of the pin, said pin including a receiving zone adjacent to said vane for receiving said vane therein when said vane encounters the bore of the pin-receiving member, said pin-receiving member further including a plurality of longitudinally disposed recesses therein, said vane being resiliently provided to extend into one of said longitudinal recesses when aligned therewith and to collapse within the receiving zone of the pin when the vane is not aligned with a longitudinal recess.
  • 10. The hinge assembly of claim 1, wherein said pin further includes pawl means extending therefrom, the assembly further comprising pivot stop means for stopping the pivot of the pin at one or more predetermined locations, said stop means comprising one or more longitudinal detents disposed in the bore of said pin-receiving member, wherein said pawl means is engagable with said detents.
  • 11. The hinge assembly of claim 10, wherein said pawl means comprises a flexible member disposed in the pivot portion of said pin, said flexible member extending radially outwardly from said pivot portion and being collapsible when engaging with the bore of the pin-receiving member and extendible when aligned with any one of the detents disposed therein.
  • 12. The hinge assembly of claim 1, wherein said connecting means for connecting said pin-carrying member to said base member comprises dovetail means.
  • 13. The hinge assembly of claim 12, wherein said connecting means for connecting said pin-carrying member to said base member further comprises track means.
  • 14. The hinge assembly of claim 12, wherein said dovetail means include a dovetail element provided on one of said base and said pin-carrying member, and a dovetail recess provided on the other of said base and said pin-carrying member, said dovetail element being matingly provided in relation to said dovetail recess for receipt therein.
  • 15. The hinge assembly of claim 14, wherein said dovetail recess further comprises a flexible portion for facilitating installation of said pin-carrying member on said base member.
  • 16. The hinge assembly of claim 1, wherein said base member mounting means comprises one or more apertures disposed in said base member.
  • 17. The hinge assembly of claim 16, wherein said one or more aperture includes a shelf portion and a recessed portion.
  • 18. The hinge assembly of claim 17, wherein said mounting means further comprises fastener means having a shaft portion and a head portion, said shaft extending through said aperture and said head being seated on said shelf portion within the recessed portion for disposal therein.
  • 19. A hinge assembly for connecting in a swinging relationship a first hinge panel and a second hinge panel, said hinge assembly comprising:a) at least one base member having mounting means for mounting said base member on at least one of a first hinge panel and a second hinge panel; b) a pin-carrying member having a pin extending outwardly therefrom and mounting means for mounting said pin-carrying member on one of said first hinge panel and said second hinge panel; c) a pin-receiving member including a bore disposed therein for receiving the pin therein; d) connecting means for connecting said pin-receiving member to said base member; and e) wherein at least one of said pin and said pin-receiving member is mounted for pivotal movement in relation to the other.
  • 20. The hinge assembly of claim 19, wherein said base member includes one or more connecting elements for allowing said pin-receiving member connecting means to attach thereto.
  • 21. The hinge assembly of claim 19, wherein said pin includes pin adjustment means for adjusting the pin relative to the pin-carrying member.
  • 22. The hinge assembly of claim 21, wherein said pin adjustment means comprises a threaded shaft portion provided on said pin, and a bushing disposed in said pin-carrying member, said bushing having a threaded bore disposed therein for receiving the threaded shaft portion of said pin member therein, said pin being adjustably positionable with respect to said pin-carrying member to extend outwardly at different distances therefrom.
  • 23. The hinge assembly of claim 21, wherein said pin adjustment means comprises a threaded shaft portion provided on said pin, and a matingly threaded bore disposed in said pin-carrying member, wherein said pin threaded shaft portion is received within the threaded bore for connecting said pin to said pin-carrying member.
  • 24. The hinge assembly of claim 23, further comprising a retaining member for retaining said pin at a predetermined position relative to the outward extension of the pin in relation to the pin-carrying member, said retaining member being selectively securable to retain said pin and removable to release said pin for positioning for adjustment relative to the pin-carrying member.
  • 25. The hinge assembly of claim 24, wherein said pin further includes retractable pawl means extending therefrom, the assembly further comprising pivot stop means for stopping the pivot of the pin at one or more predetermined locations, said stop means comprising one or more longitudinal detents disposed in the bore of said pin-receiving member, wherein said pawl means is engagable with said detents.
  • 26. The hinge assembly of claim 25, wherein said pawl means comprises a flexible member disposed in the pivot portion of said pin, said flexible member extending radially outwardly from said pivot portion and being collapsible when engaging with the bore of the pin-receiving member and extendible when aligned with any one of the detents disposed therein.
  • 27. The hinge assembly of claim 25, wherein said pawl means includes means for engaging said bore of said pin-receiving member when said pin is rotated relative to said bore.
  • 28. The hinge assembly of claim 27, wherein said pin comprises a pivot portion, and wherein said pawl means includes an insert cavity disposed within the pivot portion of said pin, and an insert including a first portion received within said insert cavity and at least a second portion outside of said insert cavity comprising a vane.
  • 29. The hinge assembly of claim 28, wherein said insert cavity extends through the pivot portion of said pin and said insert includes at least a third portion outside of said insert cavity and comprising a second vane.
  • 30. The hinge assembly of claim 27, wherein said insert cavity is substantially rectangular in cross-section.
  • 31. The hinge assembly of claim 27, further including a spring within said insert cavity.
  • 32. The hinge assembly of claim 31, wherein said spring comprises a coil spring.
  • 33. The hinge assembly of claim 31, wherein said spring comprises elastomeric means.
  • 34. The hinge assembly of claim 19, wherein said pin further includes pawl means extending therefrom, the assembly further comprising pivot stop means for stopping the pivot of the pin at one or more predetermined locations, said stop means comprising one or more longitudinal detents disposed in the bore of said pin-receiving member, wherein said pawl means is engagable with said detents.
  • 35. The hinge assembly of claim 34, wherein said pawl means comprises a flexible member disposed in the pivot portion of said pin, said flexible member extending radially outwardly from said pivot portion and being collapsible when engaging with the bore of the pin-receiving member and extendible when aligned with any one of the detents disposed therein.
  • 36. The hinge assembly of claim 19, wherein said connecting means for connecting said pin-receiving member to said base member comprises dovetail means.
  • 37. The hinge assembly of claim 36, wherein said connecting means for connecting said pin-receiving member to said base member further comprises track means.
  • 38. The hinge assembly of claim 36, wherein said dovetail means include a dovetail element provided on one of said base and said pin-receiving member, and a dovetail recess provided on the other of said base and said pin-receiving member, said dovetail element being matingly provided in relation to said dovetail recess for receipt therein.
  • 39. The hinge assembly of claim 28, wherein said dovetail recess further comprises a flexible portion for facilitating installation of said dove-tail recess on said base member.
  • 40. The hinge assembly of claim 36, further comprising pin adjustment means for adjusting the pin relative to the said pin-carrying member and said pin-receiving member.
  • 41. The hinge assembly of claim 36, further comprising pin member having a conical shaped configuration, and wherein said pin-receiving member bore comprises a matingly configured conical recess.
  • 42. The hinge assembly of claim 19, wherein said base member mounting means comprises one or more apertures disposed in said base member.
  • 43. The hinge assembly of claim 42, wherein said one or more aperture includes a shelf portion and a recessed portion.
  • 44. The hinge assembly of claim 43, wherein said mounting means further comprises fastener means having a shaft portion and a head portion, said shaft extending through said aperture and said head being seated on said shelf portion within the recessed portion for disposal therein.
  • 45. A hinge assembly for connecting in a swinging relationship a first hinge panel and a second hinge panel, said hinge assembly comprising:a) at least one base member having mounting means for mounting said base member on at least one of a first hinge panel and a second hinge panel; b) pin-carrying member having a pin extending outwardly therefrom and mounting means for mounting said pin-carrying member on one of said first hinge panel and said second hinge panel; c) a pin-receiving member including a bore disposed therein for receiving the pin therein; d) connecting means for connecting at least one of said pin-carrying member and said pin-receiving member to a base member; e) wherein at least one of said pin and said pin-receiving member is mounted for pivotal movement in relation to the other; and f) wherein said connecting means comprises dovetail means.
  • 46. The hinge assembly of claim 45, wherein said dovetail means includes a dovetail element provided on one of said base and the other of at least one of said pin-carrying member and said pin-receiving member, and a dovetail recess provided on the other of said base and the other of at least one of said pin-carrying member and said pin-receiving member, said dovetail element being matingly provided in relation to said dovetail recess for receipt therein.
  • 47. The hinge assembly of claim 46, wherein said connecting means further comprises track means for facilitating alignment of at least one of said pin-carrying member and said pin-receiving member which is to be installed on said base member.
  • 48. The hinge assembly of claim 46, wherein at least one of said pin-carrying member and said pin-receiving member further comprises a flexible portion for facilitating installation on a base member.
  • 49. A hinge assembly for mounting a first hinge panel relative to a second hinge panel for swinging movement thereabout, the hinge assembly comprising:a) first hinge means including mounting means for mounting said first hinge means to one or the other of said first hinge panel and said second hinge panel; b) second hinge means including mounting means for mounting said second hinge means to the other of said first hinge panel and said second hinge panel on which said first hinge means is mounted; c) wherein one of said first hinge means and said second hinge means includes a pin extending outwardly therefrom; d) wherein the other of said first hinge means and said second hinge means includes adjustment means for laterally and vertically adjusting said other of said first hinge means and said second hinge means; e) said other of said first hinge means and said second hinge means including a first hinge part with mounting means for mounting said first hinge part to a first panel, and a second hinge part with mounting means for mounting said second hinge part to said first hinge part, there being on at least one or the other of said first hinge part and said second hinge part a pivot bore disposed therein which rotatably carries the pin therein; and f) wherein said adjustment means further comprising positioning means for positioning said first hinge part relative to said second hinge part.
  • 50. The hinge assembly of claim 49, wherein said positioning means comprises a movable wedge member disposed in said other of said first hinge means and said second hinge means, there being a matingly provided fixed wedge element disposed on said other of said first and second hinge means in fixed relation to said movable wedge member.
  • 51. The hinge assembly of claim 50, wherein said positioning means further comprises a vertical positioning member and a lateral positioning member for adjusting the other of said first hinge means and said second hinge means, respectively, in the vertical direction and in the lateral direction relative to one of said first hinge panel and said second hinge panel.
  • 52. The hinge assembly of claim 51, wherein said vertical positioning member comprises a set screw having threads thereon, and wherein said movable wedge member includes a matingly threaded bore disposed therein to receive the set screw, said movable wedge member being positionable along a vertical range by turning said set screw.
  • 53. The hinge assembly of claim 51, wherein said lateral positioning member comprises a clamping screw having threads thereon, and wherein said base member includes a matingly threaded bore disposed therein and aligned to receive the clamping screw, said movable wedge member having an aperture therein through which said clamping screw passes, said aperture being sufficient in length to permit the movement of the movable wedge member along a predetermined range.
  • 54. The hinge assembly of claim 50, wherein said movable wedge member comprises a surface of stepped ridges, and wherein said fixed wedge element comprises a matingly associated surface of stepped ridges.
  • 55. The hinge assembly of claim 50, wherein at least one of said first hinge means and said second hinge means further comprises installation facilitating means for facilitating the location of the hinge assembly relative to a hinge panel.
  • 56. The hinge assembly of claim 55, wherein said installation facilitating means comprises a recess disposed in at least one of said first hinge means and said second hinge means, and wherein a matingly associated boss is provided on at least one or the other of said first panel and said second panel.
  • 57. The hinge assembly of claim 49, wherein said pin includes pin adjustment means for adjusting the pin relative to the first and second hinge means.
  • 58. The hinge assembly of claim 57, wherein said pin adjustment means comprises a threaded shaft portion provided on said pin, and a matingly threaded bore disposed in the one of said first hinge means and said second hinge means, wherein said pin threaded shaft portion is received within the threaded bore for connecting said pin therein.
  • 59. The hinge assembly of claim 58, further comprising a retaining member for retaining said pin at a predetermined position relative to the outward extension of the pin from one of the first hinge means and the second hinge means, said retaining member being selectively securable to retain said pin and removable to release said pin for positioning for adjustment relative to said first hinge means and said second hinge means.
  • 60. The hinge assembly of claim 59, wherein said pin further includes retractable pawl means extending therefrom, the assembly further comprising pivot stop means for stopping the pivot of the pin at one or more predetermined locations, said stop means comprising one or more longitudinal detents disposed in the pivot bore, wherein said pawl means is engagable with said detents.
  • 61. The hinge assembly of claim 60, wherein said pawl means comprises a flexible member disposed in the pivot portion of said pin, said flexible member extending radially outwardly from said pivot portion and being collapsible when engaging with the pivot bore and extendible when aligned with any one of the pivot bore detents.
  • 62. The hinge assembly of claim 60, further comprising means for adjusting the angle of a first hinge panel relative to a second hinge panel by regulating the predetermined pivot stop means.
  • 63. The hinge assembly of claim 57, wherein said pin adjustment means comprises a threaded shaft portion provided on said pin, and a bushing disposed in one of said first hinge means and said second hinge means, said bushing having a threaded bore disposed therein for receiving the threaded shaft portion of said pin member therein, said pin being adjustably positionable with respect to said one of the first hinge means and second hinge means to extend outwardly at different distances therefrom.
  • 64. The hinge assembly of claim 57, wherein said pin comprises a pivot portion extending therefrom, and wherein said pin adjustment means comprises a torsional element, said torsional element including a vane extending axially along the pivot portion of the pin, said pin including a receiving zone adjacent to said vane for receiving said vane therein when said vane encounters the pivot bore, said pivot bore further including a plurality of longitudinally disposed recesses therein, said vane being resiliently provided to extend into one of said longitudinal recesses when aligned therewith and to collapse within the receiving zone of the pin when the vane is not aligned with a longitudinal recess.
  • 65. The hinge assembly of claim 49, wherein said pin further includes retractable pawl means extending therefrom, the assembly further comprising pivot stop means for stopping the pivot of the pin at one or more predetermined locations, said stop means comprising one or more longitudinal detents disposed in the pivot bore, wherein said pawl means is engagable with said detents.
  • 66. The hinge assembly of claim 65, wherein said pawl means comprises a flexible member disposed in the pivot portion of said pin, said flexible member extending radially outwardly from said pivot portion and being collapsible when engaging with the pivot bore and extendible when aligned with any one of the pivot bore detents.
  • 67. The hinge assembly of claim 49, further comprising means connecting said first hinge part with said second hinge part, said connecting means further comprising dovetail means.
  • 68. The hinge assembly of claim 67, further comprising means connecting said first hinge part with said second hinge part, said connecting means further comprising track means.
  • 69. The hinge assembly of claim 67, wherein said dovetail means include a dovetail element provided on one of said first hinge part and said second hinge part, and a dovetail recess provided on the other of said first hinge part and said second hinge part, said dovetail element being matingly provided in relation to said dovetail recess for receipt therein.
  • 70. The hinge assembly of claim 69, wherein said means connecting said first hinge part with said second hinge part further comprises a flexible portion for facilitating installation disposed on the other of said first hinge part and said second hinge part which includes the dovetail recess.
  • 71. The hinge assembly of claim 49, wherein mounting means which mounts the first hinge means and the second hinge means to one or the other of a first hinge panel and a second hinge panel comprises one or more apertures disposed therein.
  • 72. The hinge assembly of claim 71, wherein said one or more aperture includes a shelf portion and a recessed portion.
  • 73. The hinge assembly of claim 72, wherein said mounting means further comprises fastener means having a shaft portion and a head portion, said shaft extending through said aperture and said head being seated on said shelf portion within the recessed portion for disposal therein.
  • 74. The hinge assembly of claim 49, wherein said pin further comprises means for facilitating force distribution.
  • 75. The hinge assembly of claim 74, wherein said means for facilitating force distribution comprises an annular shoulder portion disposed on said pin.
  • 76. A hinge assembly for connecting a first hinge panel to a second hinge panel in a swinging relationship, said hinge assembly comprising:a) a pair of base members, each base member having mounting means for mounting said base member on at least one of a first hinge panel and a second hinge panel; b) a pin-carrying member having connecting means for connecting to a base member; c) a pin carried by said pin-carrying member and extending outwardly therefrom, wherein said pin includes a threaded portion and a pivot portion, said threaded portion being connected to the threaded bore of said pin-carrying member; said pin being adjustably provided in relation to the pin-carrying member; d) pin adjustment means for adjusting the outward extension of the pin relative to the pin-carrying member, said pin adjustment means comprising a threaded bore disposed in said pin-carrying member and a threaded portion provided on said pin, wherein said pin is screwed into the threaded bore for connecting said pin to said pincarrying member; said pin adjustment means further comprising a threaded retaining member which is received on said threaded portion of said pin to secure said pin to said pin-receiving member; e) pin-receiving means including a pivot member having a bore therein for receiving the pivot portion of the pin to permit relative rotation thereabout, said pin-receiving means including connecting means for connecting said pivot member to a base member, said bore having a plurality of longitudinally disposed recesses therein; f) wherein said connecting means for connecting said pin-carrying member to a base member includes a dovetail element and guide flanges disposed on said base member, said pin-carrying member including track means with a pair of tracks and a notched recess to receive the dovetail element therein; g) said pin-carrying member having at least a portion thereof which is flexibly provided to expand to snap over the dovetail element when the pin-carrying member is installed on the base member; h) adjustment means for adjusting the position of the pin-receiving means relative to the pin-carrying member and pin carried thereby, said adjustment means including a first adjustment means for adjusting the position of the pin-receiving means relative to the longitudinal height of a first panel or a second panel, and including a second adjustment means for adjusting the position of the pin-receiving means relative to the lateral distance from the first or second panel; i) wherein said adjustment means comprises a positioning member disposed in the pin-receiving member, said positioning member including a means for moving said positioning member in the longitudinal direction and means for moving said positioning member in the lateral direction, said positioning member including a movable wedge element, and wherein said pin-receiving means includes a matingly provided wedge element which is stationary relative to said pin-receiving member; and j) pivot control means for controlling the pivot of a movable panel to provide discrete stops between open and closed positions, said pivot control means comprising pawl means provided on said pin member, said pawl means including at least one protruding vane disposed axially thereon for engagement with said longitudinal recesses of said bore.
  • 77. A hinge assembly for mounting a first hinge panel relative to a second hinge panel for swinging movement thereabout, the hinge assembly comprising:a) first hinge means including mounting means for mounting said first hinge means to one or the other of said first hinge panel and said second hinge panel; b) second hinge means including mounting means for mounting said second hinge means to the other of said first hinge panel and said second hinge panel on which said first hinge means is mounted; c) wherein one of said first hinge means and said second hinge means includes a pin extending outwardly therefrom, there being a relative pivot relationship between said first hinge means and said second hinge means wherein one of said first hinge means and said second hinge means pivots throughout a radial range of rotation relative to the other; d) stop means for maintaining one of said first and second hinge parts in one or more of a plurality of predetermined positions throughout the radial range of rotation, said stop means comprising: (i) stationary cam means having a first engaging surface; (ii) moving cam means disposed on said pin for radial movement therewith, and for axial movement relative to said pin, said moving cam means including a second engaging surface which is disposed for engagement with said first engaging surface; and (iii) biasing means for biasing said moving cam into engagement with said stationary cam in the axial direction long said pin axis; and e) wherein said stationary cam means is carried by the other of said first hinge means and said second hinge means relative to that one including the pin extending therefrom, said stationary cam means being stationary relative to said moving cam means.
  • 78. The hinge assembly of claim 77, wherein at least one of said first hinge means mounting means and said second hinge means mounting means comprises a base member adapted to carry said pin.
  • 79. The hinge assembly of claim 78, wherein at least one of said first hinge means mounting means and said second hinge means mounting means further includes dovetail means for connecting said at least one of the first hinge means and the second hinge means with said base member.
  • 80. The hinge assembly of claim 77, wherein said first engaging surface comprises a wave configuration, and wherein said second configuration comprises mating wave configuration.
  • 81. The hinge assembly of claim 77, wherein said stationary cam means is integrally provided on the other of said first hinge means and said second hinge means relative to that one including the pin extending therefrom.
  • 82. The hinge assembly of claim 77, further comprising retaining means for retaining said stationary cam means on the other of said first hinge means and said second hinge means relative to that one including the pin extending therefrom.
  • 83. The hinge assembly of claim 82, further comprising adjustment means for laterally and vertically adjusting said other of said first hinge means and said second hinge means.
CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation-in-part of U.S. application Ser. No. 08/680,178, filed on Jul. 15, 1996, issued on Jun. 16, 1998 as U.S. Pat. No. 5,765,263, the complete disclosure of which is herein incorporated by reference.

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Entry
Positioning Advantage Hinge—Southco, Inc., USA. Catalog p. M-2.
Adjustable Non-corrosive Draw Latch—Southco, Inc., USA. Catalog p. H-16.
Over-center Draw Latch (Series 30)—Southco, Inc., USA. p. H-17.
Metal Lift-Off Hinges (Large)—Southco, Inc., USA Catalog pp. M-12, M-13.
Nylon Lift-Off Hinges—Southco, Inc., USA Catalog pp. M-14, M-15.
No. F6 Concealed Hinge—Southco, Inc., USA Catalog Section M, p. M-2 to M-3.
No. 96 Adjustable Compression Hinges, p. M-4 to M-5.
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No. 96 Nylon Lift-off Hinges—Southco, Inc., USA. Catalog p. M-10 to M-11.
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3D-Hinge (C233)—EMKA, Germany.
Hinge 3D—Dirak GmbH & Co., Germany. (Catalog p.4-350).
Screw-On Hinge—Dirak GmbH & Co., Germany. (Catalog p.4-355).
Aximat Series Hinges—HAFELE (Brochure cover, pp. 2 and 8).
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Prime Line Window & Door Replacement Hardware N-6706 (119-98).
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Continuation in Parts (1)
Number Date Country
Parent 08/680178 Jul 1996 US
Child 09/094830 US