BRIEF DESCRIPTION OF THE DRAWINGS
A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings, wherein:
FIG. 1 is a perspective view of an adjustable hinge in an open position according to an embodiment of the present invention;
FIG. 2 is a top view of an adjustable hinge in an open position according to an embodiment of the present invention;
FIG. 3 is a side view of an adjustable hinge in an open position according to an embodiment of the present invention;
FIG. 4 is an exploded perspective view of an adjustable hinge according to an embodiment of the present invention;
FIG. 5A is a perspective view of a base plate of an adjustable hinge according to an embodiment of the present invention;
FIG. 5B is a top view of a base plate of an adjustable hinge according to an embodiment of the present invention;
FIG. 6A is a side view of adjustment screw of an adjustable hinge according to an embodiment of the present invention;
FIG. 6B is a side view of an eccentric of an adjustable hinge according to an embodiment of the present invention;
FIG. 7A is a perspective view of a connecting plate assembly of an adjustable hinge according to an embodiment of the present invention;
FIG. 7B is a side view, partially in section, of a connecting plate assembly of an adjustable hinge according to an embodiment of the present invention;
FIG. 7C is a top view of a connecting plate assembly of an adjustable hinge according to an embodiment of the present invention;
FIG. 7D is a rear view of a connecting plate assembly of an adjustable hinge according to an embodiment of the present invention;
FIG. 7E is a top view of a connecting plate assembly and base plate of an adjustable hinge according to an embodiment of the present invention;
FIG. 7F is a cross-sectional view through the connecting plate assembly and base plate of FIG. 7E according to an embodiment of the present invention;
FIG. 7G is a cross-sectional view through the connecting plate assembly and base plate of FIG. 7E illustrating an eccentric having a rivet according to an embodiment of the present invention; and
FIG. 8 is a perspective view of an adjustable hinge in a closed position according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.
Referring to FIGS. 1-4 and 8, an adjustable hinge according to an embodiment of the present invention as indicated overall by 10 is shown. The adjustable hinge 10 serves for pivotally connecting a piece of furniture. For instance, in one embodiment, the adjustable hinge 10 may be used to pivotally connect a cabinet door to a door opening of which is confined by a frame. The adjustable hinge may also be a self-closing adjustable hinge. The adjustable hinge 10 includes a door-related part 12, a connecting plate assembly 14, a hinge arm 16 and a base plate 18. In one embodiment, the adjustable hinge 10 is arranged such that the gap between the cabinet door and the door opening is reduced and/or substantially eliminated. The adjustable hinge 10 is also arranged such that its overall longitudinal length is reduced. In one embodiment, the connection plate assembly 14 has a length of approximately 36 millimeters. However, other lengths are possible within the scope of the invention. It is of course to be understood that the present invention is not limited to the above identified connecting components and that other connecting components may be used within the scope of the present invention. Each of the adjustable hinge 10 components may be made from any material. In one embodiment, the components of the adjustable hinge 10 are made from metal formed from pressure casting or stamping.
The door-related part 12 includes a top portion 70 having circular holes 72 and 74, and a cup or disc portion 68. The door-related part 12 is secured to a piece of furniture, such as a cabinet door, by screws, dowels or the like, which are projected through the holes 72 and 74. The cup or disc portion 68 of the door-related part 12 is inserted into a recess of the piece of furniture (e.g., the cabinet door).
The hinge arm or linkage 16 pivotally interconnects, at opposite ends of the hinge arm 16, the door-related part 12 and the connecting plate assembly. The hinge arm 16 is pivotally connected to the door-related part 12 by links 52 and 50 to form a four-bar linkage. Links 52 and 50 protrude through side walls of the cup or disc portion 68 of the door-related part 12. The connecting plate assembly 14 is pivotally connected to the hinge arm 16 by a hinge pin 48. It is of course to be understood that the present invention is not limited to the above-identified connections between the connecting components and that other connections may to used within the scope of the present invention.
Referring to FIGS. 7A-7G, the connecting plate assembly 14 of the adjustable hinge 10 according to an embodiment of the present invention is shown in various perspectives and views. The connecting plate assembly 14 generally has a U-shaped cross-section configuration defined by a pair of opposing side walls 44a and 44b, and a top portion 35 along a longitudinal center axis. The top portion includes a screw thread opening 36 and an access opening 38. In one embodiment, the access opening 38 has a generally rectangular shape. An elongated portion 42 extends from the top portion 35 through a curved region 41 to an end portion 43 that is substantially parallel to the top portion 35 along the pair of opposing side walls 44a and 44b. The elongated portion 42 is provided with a cam hole 40 positioned below the access opening 38. According to the present invention, the curved region 41 is configured to allow the top portion 35 to be angularly displaced in a vertical direction relative to the elongated portion 42 as described below.
Referring to FIGS. 5A and 5B, perspective and top views of the base plate 18 of the adjustable hinge 10 according to an embodiment of the present invention are respectively shown. The base plate 18 includes an elevated section or boss 56 and wing portions 54a and 54b that extend transversely of the center axis on opposite sides of the base plate 18.
The elevated section 56 is generally configured such that it may be fitted between the side walls 44a and 44b of the connecting plate assembly 18. Each connecting wing portion (54a and 54b) includes an elongated slot (62 and 64) and a downward extending flap (66a and 66b) which is configured to rest against the door frame at a side facing the door. The base plate 18 is adjustably secured to the frame such that the U-shaped elevated section 56 extends in a direction that is longitudinal of the center axis by screws or the like projected through the elongated slots 62 and 64. The elongated slots 62 and 64 of the base plate 18 are arranged such that base plate 18 may be aligned or properly adjusted on the frame in a direction that is transverse of the center axis. The elevated section 56 includes an elongated open slot 60, extending in a direction that is longitudinal of the center axis, and a cam hole 58. The elongated open slot 60 is configured to hold an adjustment screw 26 in place when the elevated section 56 is positioned between the side walls 44a and 44b of the connecting plate assembly 18.
As shown in FIGS. 4 and 6B, an eccentric 20 is provided with a screw head 22 and a protruding off-center cam 24. The eccentric 20 movably connects the connecting plate assembly 18 to the base plate 18 with the cam 24 projected through the cam holes 40 and 58 of the connecting plate assembly 18 and the base plate 18, respectively. The eccentric 20 is arranged such that the plate assembly 18 may be aligned or properly adjusted in a longitudinal direction of the center axis. In one embodiment, the elongated portion 42 of the connecting plate assembly 18 is adjustably secured to the base plate 18 between the screw head 22 and a rivet head, larger than the cam hole 58, formed by the deformation of an end portion 23 of the cam 24 using an orbital riveter or the like, as shown in FIG. 7G. Optionally, the eccentric 20 may utilize a bolt or other securing mechanism instead of a rivet head. The components of the adjustable hinge 10 are arranged such that turning the screw head 22 of the eccentric 20 results in the displacement of the connecting plate assembly 18 on the base plate 18 in a direction that is longitudinal of the center axis.
As shown in FIGS. 4 and 6A, an adjustment screw 26 is provided with a screw head 28 and a shaft 32. The adjustment screw 26 includes a threaded portion 30 and a circular holding disk 34, each having larger diameters than the shaft 32, at opposite ends of the shaft 32. The adjustment screw 26 is arranged such that the plate assembly 18 may be aligned or properly adjusted in a vertical direction relative to the base plate 18. In one embodiment, the threaded portion 30 operatively engages the screw thread opening 36 of the plate assembly 18, and the shaft 32 is situated between the open slot 60 of base plate 18 and secured thereto in a vertical direction by the threaded portion 30 and the disk 34. Turning the screw head 28 of the adjustment screw 26 results in the top portion 35 of the connecting plate assembly 18 and the base plate 18 being titled with respect to each other about the curved region 41 of the elongated portion 42 such that the top portion 35 of the connecting plate assembly 18 is angularly displaced in a vertical direction relative to the base plate 18. Such angular displacement being centered at the curved region 41 of the elongated portion 42.
Obviously, many other modifications and variations of the present invention are possible in light of the above teachings. The specific embodiments discussed herein are merely illustrative, and are not meant to limit the scope of the present invention in any manner. It is therefore to be understood that within the scope of the disclosed concept, the invention may be practiced otherwise then as specifically described.