Adjustable lamp assembly for industrial emergency fixtures

Information

  • Patent Grant
  • 6193395
  • Patent Number
    6,193,395
  • Date Filed
    Friday, April 23, 1999
    25 years ago
  • Date Issued
    Tuesday, February 27, 2001
    23 years ago
Abstract
A lamp assembly adjustable between narrow beam and wide beam light distributions, the lamp assembly is particularly intended for housing lamping or the like for mounting to industrial emergency unit fixtures of differing size and conformation. At least one and preferably two of the lamp assemblies are mounted to a unit fixture in spaced relation to illuminate critical areas within an industrial or commercial space during emergency conditions, such as failure of mains power, to allow evacuation of the space. In order to illuminate the desired areas, each of the lamp assemblies can be adjusted along an internal track to allow light to be directed toward a particular location within a wide range of possible locations, thereby facilitating illumination of the most desirable area in the vicinity of the unit fixture for a particular mounting location. Additional flexibility in the delivery of illumination to a desired area is provided by adjustability between narrow and wide beams.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates generally to emergency unit lighting fixtures and particularly to lamp assemblies usable with such fixtures and which are both adjustable as to the direction in which light is directed and as to beam width.




2. Description of the Prior Art




Emergency unit lighting fixtures have long been known in the art and have long been required by code for illumination of egress pathways, doorways and the like for facilitating evacuation of a building, typically a commercial or industrial space within a building, during emergency conditions which usually are accompanied by failure of mains power supply resulting in loss of usual illumination sources. Emergency unit fixtures typically take the form of a housing within which an emergency power supply, usually batteries, and circuitry are disposed for driving one or more lamps mounted to the exterior of the housing. In most typical unit fixtures, a pair of lamps are mounted to the top of a unit housing with each lamp being directed forwardly and to the side of that side of the housing on which the lamp is mounted. Such unit figures are often referred to as “frog eyes” and typically do not include a “legend” as do exit signs, thereby allowing use of unit fixtures in locations inappropriate for an exit sign. Further, a unit fixture is intended to provide a usable amount of light, such as along a hallway or the like, to enable a person evacuating a space to follow a preferred pathway out of that space. As disclosed by Edstrom in U.S. Pat. No. 4,422,069, the external lamps of such unit fixtures provide illumination incident on desired surfaces so that a person evacuating the space within which an emergency exists will be able to see a pathway or an exit inter alia. Typical unit fixtures are disclosed by Heffner et al in U.S. Pat. No. 4,218,725.




Emergency unit fixtures have primarily found use in commercial environments which have previously included industrial environments. However, in spite of prior usage of this type of lighting fixture in industrial environments, a need has continued to exist for improved emergency unit fixtures mountable virtually anywhere within an industrial environment and lamped with illumination sources having desirable characteristics. Further, a need exists in the art for emergency unit fixtures useful in industrial environments whereby light from appropriate lamping can be directed to a particular location within a wide range of possible locations within the industrial space proximate to the unit fixture. Still further, need has existed for control of a light beam emanating from lamping of an emergency unit fixture so that the beam can be adjusted between narrow and wide beam conformation. The present invention provides emergency unit fixtures capable of withstanding the abuse typically encountered in industrial environments, the unit fixtures being mountable to a variety of structure within the industrial environment and further being comprised of at least one lamp assembly movable relative to a housing of the fixture in a swiveling motion and further being movable along an internal track within the assembly to allow light emanating from the lamp assembly to be directed as desired to illuminate a particular area chosen for criticality in evacuation of the industrial space or for some reason of importance. The illuminating beam provided by the lamp assemblies of the invention can be adjusted between narrow beam and wide beam light distributions to provide flexibility in operation of the emergency unit fixtures so configured.




SUMMARY OF THE INVENTION




The invention provides an emergency lighting unit fixture particularly useful in industrial environments and which provides “unit” emergency lighting by the disposition of one or more lamp assemblies mountable to any one of a variety of unit fixture housings of different size and conformation. Lamping is mounted by a lamp holder capable of swiveling movement which allows movement of the lamp assemblies with a very substantial degree of freedom to facilitate illumination of particular areas proximate to the fixture. Internal track elements formed within each lamp assembly allows additional adjustment of the lamp assembly in order to direct light toward desired locations within a wide range of possible locations. The structure of at least certain of the elements forming each lamp assembly is spherically concentric thus yielding a compact profile which is attractive in appearance and is further functional due to volumetric efficiency inter alia.




Illumination provided by a preferred embodiment of the present lamp assemblies when in use with industrial emergency unit fixtures is flexible in its application to a desired area to be illuminated due to the ability of the present lamp assemblies to be adjusted between narrow and wide beam conformations. In essence, the beam emanating from each lamp assembly can be adjusted between narrow and wide beam in order to provide a desired type and intensity of lighting to an area which is to be illuminated. Adjustment of beam width is readily and rapidly accomplished by simple manual manipulation of an external bezel which also holds a lens and reflector to an assembly housing, the bezel being movable along sloped tracks formed integrally on exterior surfaces of the lamp housing and under spring pressure in order to adjust beam width. Accordingly, beam width can be adjusted as desired for a given illumination situation with a given lamp assembly on one unit fixture being differently adjusted from the adjustment of any other lamp assembly carried by said unit fixture. Between given limits of narrow and wide beam positions, the lamp assembly is essentially infinitely adjustable.




The emergency unit fixtures described herein as well as the adjustable lamp assemblies operable with said fixtures are preferably formed of polymeric material such as polycarbonate/ABS, thereby allowing molding of fixture housings with most of the structural elements necessary to produce the functions of the fixture being integrally formed with the housing, these molded structural elements and other structure contained within said housings being located within the housings in a manner whereby the structural elements combine to produce synergistic effects in addition to the primary functions of the structural elements, the fixtures being totally integrated as to structure and function as well as being substantially integral in construction. In particular, a variety of unit fixture housings of differing size and conformation can be formed with substantially circular openings of a size which will accept and receive for mounting within the opening a lamp assembly according to the invention, it thus being possible to configure the lamp assemblies in a consistent manner as to structure and function so that the lamp assembly can be employed with unit fixtures of differing sizes and structural design.




U.S. Pat. No. 5,797,673, to Logan et al, describes lighting assemblies for use with a combination lighting unit/exit sign or with lighting unit fixtures wherein lamps are mounted by lampholders capable of swiveling and other motion to provide a substantial degree of freedom for lamping used with a “combination” fixture or with emergency unit fixtures. The lamp assemblies of this invention can be used with the “combination” fixture of this patent. The disclosure of U.S. Pat. No. 5,797,673 is incorporated hereinto by reference.




Accordingly, it is an object of the invention to provide a lamp assembly particularly intended for use with an industrial emergency unit fixture including fixtures of differing sizes and conformations, the lamp assembly of the invention being capable of movement relative to a housing of any one of said fixtures to facilitate illumination of a desired area in the vicinity of the unit fixture.




It is another object of the invention to provide a lamp assembly usable for producing illumination when in use with an emergency unit fixture, the lamp assembly being configured to provide flexibility in delivery of illumination to a desired area through adjustment of the light beam emanating from said lamp assembly between differing beam widths.




It is a further object of the invention to provide an emergency unit fixture particularly intended for use in an industrial environment and with lamping carried by a lamp assembly mounted on exterior portions of the fixture, at least one of the lamp assemblies being carried by the unit fixture and being displaceable by a swivel mounting arrangement as well as along a track formed integrally with said assembly to provide an extraordinary range of movement of lamping within a compact profile.




Further objects and advantages of the invention will become more readily apparent in light of the following detailed description of the preferred embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an industrial emergency unit fixture illustrating the location of lamp assemblies according to the invention mounted to a housing comprising said fixtures;





FIG. 2

is a plan view of the fixture of

FIG. 1

;





FIG. 3

is an elevational view of the fixture of

FIG. 1

;





FIG. 4

is an exploded assembly view of the fixture of

FIG. 1

illustrating a single lamp assembly shown in an exploded relationship to the housing of the fixture and with a location on the housing of the unit fixture suitable for receiving a second lamp assembly having no lamp assembly in place;





FIG. 5

is a perspective view of a portion of a housing of an industrial emergency unit fixture of larger size than the fixture shown in

FIGS. 1 through 4

and illustrating the location of mounting of lamp assemblies configured according to the invention;





FIG. 6

is an exploded view of a lamp assembly configured according to the invention;





FIG. 7

is a section of an assembled lamp assembly configured according to the invention shown in a narrow beam mode;





FIG. 8

is a perspective in section of the lamp assembly of the invention shown in a wide beam mode;





FIG. 9

is a perspective view of a lamp assembly of the invention shown at a full limit of travel along integral tracks;





FIG. 10

is a perspective view illustrating a detail of mounting of an alternative bracket arrangement;





FIGS. 11



a


-


11




d


are views illustrating the structure of the bezel element of the lamp assembly;





FIGS. 12



a


-


12




d


are views illustrating the structure of the reflector element of the lamp assembly;





FIGS. 13



a


-


13




d


are views illustrating the structure of the housing element of the lamp assembly;





FIGS. 14



a


-


14




d


are views illustrating the structure of the mounting element of the lamp assembly; and,





FIG. 15

illustrates a sealed beam embodiment of the invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings and particularly to

FIGS. 1 through 4

, an industrial emergency unit fixture is seen at


10


, this fixture


10


being mountable to structure generally available in an industrial environment as is disclosed in co-pending U.S. patent application Ser. No. 09/298,305 entitled “Universal Mounting Device for Industrial Emergency Unit Fixtures”, filed Apr. 23, 1999, and assigned to the present assignee, the disclosure of which patent application is incorporated hereinto by reference. The unit fixture


10


is seen to be comprised of a housing


12


formed of a cover


14


and a base


16


which are hinged together. The housing


12


carries within its interior the circuitry (not shown) and similar elements necessary to production of the function of the fixture


10


. In particular, a source of electrical power such as batteries (not shown) is carried within the housing


12


preferably at lower portions thereof The nature of and the operation of those elements carried within the housing


12


can be essentially conventional and form no particular part of this invention. However, it is to be understood that the power supply typically located within the housing


12


is operatively connected to one or more lamp assemblies


18


to energize lamping


20


(first shown in FIG.


6


), energization of the lamping


20


being substantially conventional and typically accomplished through wiring such as wiring


44


seen in

FIGS. 6 and 7

between the power source (not shown) and the lamping


20


.




In operation, the fixture


10


is understood to be mounted, typically in an overhead location, so that beams of light can be directed from the lamp assemblies


18


to illuminate particular locations within an area proximate to the fixture


10


. After installation of the fixture


10


, the direction in which the lamp assemblies


18


are turned is a matter of choice depending upon the exigencies of the installation, it being only necessary to grasp the lamp assembly


18


such as by holding bezel


22


to swivel the lamp assembly


18


in a desired direction and to move the lamp assembly


18


along an internal track (not shown in

FIGS. 1 through 4

) to cause the lamp assembly


18


to direct light in a desired direction. Further, in the preferred embodiment of

FIGS. 1 through 14

, the bezel


22


can be rotated to produce an “infinitely” adjustable beam width in the range between a pre-set wide beam adjustment position and a pre-set narrow beam adjustment position as will be described hereinafter. Accordingly, the beam width characteristics of the light emanating from the respective lamp assemblies


18


can be adjusted as to beam width. The bezel


22


is provided with knurls


24


which facilitate grasping of the bezel


22


. The bezel


22


further mounts lens


26


which can be provided with indicia


28


thereon to denote the direction of rotation of the bezel


22


necessary to produce a narrow beam as indicated by a small diameter circle and a wide beam as indicated by a larger diameter circle.




As can generally be seen in

FIGS. 1 through 3

, the bezel


22


is mounted to lamp assembly housing


30


, the housing


30


mounting the bezel


22


for rotary movement thereon between spaced limits as will be described hereinafter. The lamp assembly housing


30


is then in turn mounted for movement along a track arrangement (not shown in

FIGS. 1 through 3

) for movement between limited positions relative to a swivel plate


32


which is received for swiveling movement within an enlarged aperture


34


such as is seen to be formed in the cover


14


illustrated in FIG.


4


. The swivel plate


32


is formed as a spherical segment which is concentric with a substantially spherical rear wall


36


of the lamp assembly housing


30


, the spherically shaped rear wall of the housing


30


essentially being received into the concentrically formed spherical concavity of the swivel plate


32


as will be described in greater detail hereinafter relative to those drawing figures which illustrate in greater detail the structure of the swivel plate


32


inter alia. The degree of movement afforded to the lamp assemblies


18


by the structure thus alluded to allows ready positioning of the lamp assemblies


18


in order to direct light forwardly, downwardly and to the sides of the fixture


10


in order to produce a desired level of illumination at a desired location within an environmental space such as an industrial space under emergency conditions.




Referring now to

FIG. 5

, a housing cover


38


is shown separately from remaining portions of an emergency unit fixture which is of a larger size than the fixture


10


seen in

FIGS. 1 through 4

and is of a differing conformation. The housing cover


38


is shown as an example of the differing sizes and conformations of emergency unit fixtures which can be fitted with the lamp assemblies


18


of the invention, it being seen in

FIG. 5

that an aperture


40


is provided in the cover


38


which is of a diameter essentially identical to that of the aperture


34


formed in the cover


14


of the housing


12


. One of the lamp assemblies


18


is fitted into the aperture


40


of the cover


38


in a manner identical to the fitting of one of the lamp assemblies


18


into the aperture


34


of the fixture


10


. Whether carried by an emergency unit fixture such as the fixture


10


or a fixture having the housing cover


38


as a portion thereof, the lamp assemblies


18


exhibit essentially the same degree of movement and find essentially the same utility. The lamp assembly


18


can therefore be seen to be usable in light fixtures of various description without departing from the intended scope of the invention.




Referring now to

FIGS. 4

,


6


and


11


through


14


, the structure of the various elements forming any one of the lamp assemblies


18


can be understood. The swivel plate


32


, seen particularly in

FIGS. 14



a


through


14




d


as well as in the exploded views of

FIGS. 4 and 6

, is concavely formed as aforesaid and has an aperture


42


formed therein to receive electrical wiring


44


therethrough as is best seen in

FIG. 14



a


. The wiring


44


connects at its free end as best seen in

FIG. 6

to a standard lamp mount


46


which mounts the lamping


20


, the lamping


20


being a bulb of conventional design. The lamp mount


46


is physically connected to a metal bracket


48


which can include a friction loop clamp


50


which fits over a substantially rectangular mounting plate


52


(see

FIG. 13



c


) for mounting the lamping


20


to the interior of the housing


30


and centrally therewithin. The clamp


50


is optional and the bracket


48


can be directly mounted such as by a screw (not shown) to other structure. The other end of the wiring


44


extends into the interior of the housing


12


and connects to a source of power for energization of the lamping


20


as determined by circuitry (not shown) which comprises a part of the fixture


10


.




The swivel plate


32


fits into the aperture


34


formed in the housing


12


by means of a mounting tab


54


which is received into the aperture


34


with spaced ramps


56


essentially disposed on the other side of the swivel plate


32


being then received into the aperture


34


with the swivel plate


32


then being displaced into the aperture


34


with the ramps


56


following the contours of portions of the aperture


34


to cause edge portions of the cover


14


defining the aperture


34


to be received into arcuate slots


58


formed one each in each one of the ramps


56


to securely mount the swivel plate


32


in the aperture


34


with a peripheral rim


60


acting to provide a “finishing” flange about the aperture


34


. The curvature of the ramps


56


essentially comprise circular arcs having a radius which is slightly less than the radius of substantially circular swivel plate


32


at free ends of the ramps


56


. The radii of the ramps


56


at inwardly disposed portions nearmost the slots


58


are essentially identical to the radius of the rim


60


in order to allow a secure snap-fitting of the swivel plate


32


in place in the aperture


34


.




The concave face of the swivel plate


32


is provided with a pair of inwardly directed, ridge-like track following tabs


62


mounted apart by one/half radian or approximately ¼ of the circumference of the swivel plate


32


, the tabs


62


being integrally formed in concave face


64


of the plate


32


. The tabs


62


are angled from a radius drawn to either end of the tabs


62


. The tabs


62


fit into trough-like tracks


66


formed over at least a portion of the spherical rear wall of the lamp assembly housing


30


, the tabs


62


being shaped to move within said tracks


66


to allow the housing


30


to move in an arc along a substantially radial direction relative to the swivel plate


32


. The tracks


66


essentially comprise arcuate grooves. Movement of the housing


30


relative to the swivel plate


32


is limited by a stop


68


formed essentially equidistantly between the tabs


62


, the stop


68


essentially comprising a substantially rectangular wall-like element, the body of which wall-like element lies in a plane parallel to that chord of the circular swivel plate


32


formed by connecting the ends of the tabs


62


which intersect that circle defining the swivel plate


32


.




The stop


68


is preferably integrally formed on the concave face


64


of the swivel plate


32


. The stop


68


abuts against a depressible tongue


70


which is integrally formed in the rear spherical wall


36


of the housing


30


essentially equidistantly between the tracks


66


. The tongue


70


is essentially rectangular in conformation and surmounts a slot


72


formed in the wall


36


of the housing


30


, the tongue


70


being depressible into the slot


72


to facilitate initial mounting of the housing


30


to the swivel plate


32


. Abutment of the stop


68


of the swivel plate


32


against the free end of the tongue


70


prevents further relative movement in the direction of the tongue


70


between the swivel plate


32


and the lamp assembly housing


30


. An arcuate and elongated trough


74


formed centrally in the rear spherical wall


36


of the housing


30


and in alignment with the longitudinal axis of the tongue


70


allows the stop


68


of the swivel plate


32


to move therealong and thus allows the housing


30


to move relative to the swivel plate


32


as the track-following tabs


62


of the plate


32


move within the tracks


66


of the housing


30


.




The lamp assembly housing


30


can also be further seen in

FIGS. 4

,


6


and


13




a


-


13




d


to be formed with a cylindrical body portion


31


which is open at one end and enclosed at its other end by the rear spherical wall


36


. Exterior walls of the cylindrical body portion


31


have three arcuate ramps


76


formed thereon and preferably integrally therewith, each of the ramps


76


being approximately ⅓ the circumference of the geometrical base of the cylindrical body portion


31


. Each of the ramps


76


begins at rim


78


of the open end of the housing


30


and extend downwardly essentially in the manner of a screw thread toward the rear of the housing


30


with each ramp terminating at a location of approximately one-half the height of the cylinder defined by the cylindrical body portion


31


. Each ramp


76


, therefore, essentially begins at the rim


78


at a location essentially “above” the termination of an adjacent ramp


76


. Each ramp


76


is turned inwardly at its outermost end to form a stop tab


80


at the rim


78


, the stop


80


preventing further “outward” movement of the bezel


22


relative to the lamp assembly housing


30


, this position being the “narrow” beam position. A U-shaped stop


82


is provided at the ends of each of the ramps


76


at the other ends thereof, the stops


82


functioning to limit rotation of the bezel


22


on the housing


30


at the point where adjustment to wide beam is provided. Yokes


83


of the stops


82


provide ledges on which the bezel


22


rests at the “wide” beam position or in the embodiment of FIG.


15


.




The ramps


76


receive the bezel


22


onto the housing


30


as will be described hereinafter to allow the bezel


22


to effectively be “screwed” onto the housing


30


much in the way that a lid of a jar is screwed onto “screw threads” of the jar itself. In essence, the arcuate ramps


76


form screw threads on the cylindrical body portion


31


of the lamp assembly housing


30


, each of the ramps


76


allowing a displacement of approximately ⅜ inch of the bezel


22


onto the housing


30


.




Considering now the interior structure of the lamp assembly housing


30


, diametrically opposed pairs of projections


84


are integrally formed with the housing


30


and extend substantially along the full height of the cylindrical body portion


31


before terminating into inner wall surfaces of the rear spherical wall


36


. The projections


84


index a portion of sealed beam lamp


152


(see

FIG. 15

) to maintain a horizontal orientation of the asymmetrical light distribution of the lamp


152


. Arcuate projections


86


spaced one each on either side of the inner wall surface of the housing


30


comprise that structure in relief which effectively form the tracks


66


referred to hereinabove. Similarly, the reverse side of the trough


74


is seen at


88


. Extending from the reverse side


88


of the trough


74


is the mounting plate


52


which receives the friction clamp


50


associated with mounting of the lamp mount


46


as referred to hereinabove. Four pairs of nibs


90


form an effective plane upon which lower portions of a coiled spring


92


sit, the coiled spring


92


also being held in place by four opposed tabs


94


which have inward projections for engaging the spring


92


. The spring


92


, as also can be seen in

FIG. 7

, is received over the tamping


20


and against upper surfaces of the nibs


90


as well as against a yoke portion of the bracket


48


, an upper end of the coil spring


92


biasing against an innermost portion of a reflector


96


. The reflector


96


has a central aperture


97


formed therein for receiving the lamping


20


therethrough. The coil spring


92


is held in tension between the supporting nibs


90


and the underside of the reflector


96


.




The reflector


96


is essentially seen to be formed of an elliptical body portion


98


having a peripheral flange


100


defined outwardly by a rim


102


which turns outwardly of the reflector


96


to form an outwardly directed circular flange


104


. At spaced intervals about the flange


104


, reflector tabs


106


are spaced apart one-third of the circumference of the circle defined by the flange


104


. The tabs


106


are substantially U-shaped in conformation with the yoke portions thereof extending outwardly of the reflector with an outward leg


108


of each tab


106


extending back inwardly toward the interior of the housing


30


on assembly as is seen in

FIG. 7

in particular.




The lens


26


is formed of a transparent material such as polycarbonate and is formed with an inwardly directed flange


110


which joins to the periphery of the lens


26


by means of a rim


112


. Peripheral edge


114


of the flange


110


fits against outwardly disposed surfaces of the peripheral flange


100


of the reflector


96


and effectively rests thereon. The assembly comprising the lens


26


and the reflector


96


is received into the bezel


22


from rearwardly thereof with spaced slots


116


being formed in rim


23


of the bezel


22


for ventilation. The slots


116


are spaced equidistantly from each other about the circular rim


23


and the slots


116


surmount indentations


122


formed in inner wall surfaces of cylindrical body portion


120


comprising the bezel


22


. The indentations


122


extend to an inner peripheral edge


124


and are terminated by tabs


126


which extend inwardly of the peripheral edge


124


.




The tabs


126


also fit against and move along the ramps


76


of the housing


30


to allow the bezel


22


to be rotated relative to the housing


30


to either draw the bezel


122


onto the housing


30


or to cause relative outward movement therebetween. In other words, the bezel


22


can be rotated in one direction to compress the coil spring


92


and therefore move the lamping


20


further away from reflective elliptical surfaces of the reflector


96


, thereby providing a full wide beam adjustment. Accordingly, the coil spring


92


is essentially fully compressed by movement of the reflector


96


to compress said coil spring


92


through rotation of the bezel


22


in one direction. Opposite rotation of the bezel


22


relieves tension on the coil spring


92


and causes elliptical reflective surfaces of the reflector


96


to be positioned more closely to the lamping


20


, thereby providing a beam which is a full narrow beam adjustment according to the capability of the structure, the narrow beam adjustment being seen in

FIG. 7

wherein the coil spring


92


is at its full permitted extension. Rotation of the bezel


22


can be stopped at any location between essentially full compression of the coil spring


92


as seen in FIG.


8


and full permitted extension of the coil spring


92


as seen in FIG.


7


. The stops


82


limit rotation of the bezel


22


at the position shown in

FIG. 8

while the stops


80


limit rotation of the bezel


22


at the permitted full extension of the coil spring


92


as shown at the narrow beam adjustment position of FIG.


7


. Friction existing in the mechanism providing the ability to adjust between narrow and wide beam widths allows adjustment to beam widths between the two extremes. In the absence of sufficient friction, additional frictional capability can be provided by material choice or application of a material having a high frictional coefficient over appropriate portions of the structure described. Stops (not shown) can be provided to cause defined beam adjustment positions to be present in the assembly


18


as an option.




Completing the structure of the bezel


22


, the rim


118


is seen to be formed by a flange


128


and an inwardly directed rim


130


which terminates the flange


128


, the rim


130


defining the aperture of the lamp assembly


18


through which light is directed. The slots


116


are seen to be primarily formed in the flange


128


. Yoke portions of the reflector tabs


106


fit into arcuate spaces or tracks defined by the flange


128


and the rim


130


, the tabs


106


being maintained in said spaces to capture the lens


26


and the reflector


96


in place within and relative to the bezel


22


.




The structure of the lamp assembly


18


provides for an optimized degree of freedom while allowing a low profile due to the effective extension of at least portions of the rear spherical wall


36


of the housing


30


effectively into the interior of the housing


12


. The lamp assembly


18


is therefore compact volumetrically while being adjustable in position over a wide range of motion and further allows for beam adjustment as described in detail herein. The relatively compact structure of the lamp assembly


18


coupled with formation from high impact “plastic” materials causes the assembly


18


to be able to withstand the abuse expected in an industrial environment. Mounting of the lamp assembly into an opening formed directly in the fixture housing


12


contributes substantially to the low profile characteristic of the lamp assembly


18


and the concomitant ability of said assembly


18


to withstand abuse in an industrial environment.




Referring now to

FIG. 10

, an alternate manner of configuring the metal bracket


48


is shown. Essentially, a strip


49


of metal is shown as being mounted by a screw


51


, the screw


51


being received into the top end of a post


53


which is also seen in

FIG. 14



b


, the post


53


not being shown in figures other than

FIGS. 10 and 14



b.






Referring now to

FIG. 15

, a sealed beam lamp embodiment of the invention is seen generally at


150


. The sealed beam lamp embodiment of the invention is seen to be identical to the lamp assembly


18


with the exception that sealed beam lamp


152


is substituted for the lens


26


, the reflector


96


and the lamping


20


of the embodiment of

FIGS. 1 through 14

. Additionally, the coil spring


92


is not employed since the sealed beam lamp embodiment


150


does not provide adjustment of beam width due to the fixed optics of the sealed beam lamp


152


. Lamp assembly


154


utilizing the sealed beam lamp


152


continues use of the swivel plate


32


, the lamp assembly housing


30


and the bezel


22


, the sealed beam lamp


152


being held between and within the bezel


22


and the lamp assembly housing


30


, the bezel


22


being tightened onto the lamp assembly housing


30


to the greatest degree possible. The lamp assembly


154


remains capable of all movement which the lamp assembly


18


is capable. Use of the sealed beam lamp


152


allows use of higher wattages in an industrial emergency lighting unit fixture such as the fixture


10


.




Particular embodiments of the invention have been described hereinabove in relation to illustrations of preferred emergency unit fixtures. However, it is to be understood that the invention can be embodied other than as is described and shown herein. In particular, the lamp assemblies


18


and


154


of the invention can be formed in cooperative relation with housing structure other than that shown. Accordingly, the scope of the invention is defined by the recitation of the appended claims.



Claims
  • 1. In an emergency lighting unit fixture having a housing having at least one aperture formed therein, a source of emergency power, a source of illumination and structure capable of sensing an emergency condition and activating the source of emergency power to energize the illumination source, the illumination source being improved by and comprising:at least one lamp assembly mounted at least partially within the at least one aperture formed in the housing; swivel means carried by the lamp assembly and mounting the lamp assembly to the housing for swiveling movement relative to the housing; track means carried by the lamp assembly and mounting the lamp assembly to the swivel means for movement relative to the swivel means; and, means carried by the lamp assembly for adjusting beam widths of illumination emanating from the lamp assembly.
  • 2. In the emergency lighting unit fixture of claim 1 wherein the swivel means comprise:a swivel plate shaped as a spherical segment and having one face which is concave in conformation, the opposite face of the swivel plate being received substantially within the aperture formed in the housing and being rotatable within the aperture; mounting means formed integrally with the swivel plate for mounting the plate within the aperture for rotary movement therein; and, track-following means formed integrally with the swivel plate for engagement with and movement along the track means.
  • 3. In the emergency lighting unit fixture of claim 2 and further comprising stop means formed integrally with the swivel plate for limiting motion of the lamp assembly along the track means.
  • 4. In the emergency lighting unit fixture of claim 2 wherein the track-following means comprise arcuate tabs spaced apart with one tab located on one side of the concave face of the swivel plate and with the other tab located on the concave face on the other side of the swivel plate, outermost ends of the tabs intersecting a periphery of the swivel plate, body portions of the tabs extending into the concavity of said face of the swivel plate.
  • 5. In the emergency lighting unit fixture of claim 4 wherein the lamp assembly further comprises a lamp assembly housing having a substantially cylindrical body portion open at one end and a rear wall shaped as a spherical segment congruent with the shape of the concave face of the swivel plate, the track means comprising arcuate spaced grooves formed in the rear wall of the lamp assembly housing, each one of the arcuate tabs being received in one each of the arcuate grooves, the lamp assembly housing being movable relative to the swivel plate in a fixed path relative thereto along the grooves.
  • 6. In the emergency lighting unit fixture of claim 5 and further comprising stop means formed integrally with the lamp assembly housing and abutting a projection extending from the concave face of the swivel plate in order to limit motion of the lamp assembly housing relative to the swivel plate along the track means.
  • 7. In the emergency lighting unit fixture of claim 2 wherein the mounting means comprise ramp elements shaped to follow curvatures of rim portions of the swivel plate and being located along said rim portions of the swivel plate, the ramp elements each having an elongated arcuate slot formed therein at locations of the ramp elements adjacent to the rim portions of the swivel plate, the slots receiving edge portions of the housing which define the aperture which receives the swivel plate therein for swiveling motion relative to the housing on snap-fitting of the plate into the aperture.
  • 8. In the emergency lighting unit fixture of claim 7 wherein the mounting means further comprise at least one tab element extending from the swivel plate beyond the rim portions of the plate and being disposed on a side of the swivel plate opposite the ramp elements, at least one tab element acting in concert with the ramp elements and the slots formed therein to hold the swivel plate within the aperture.
  • 9. In the emergency lighting unit fixture of claim 2 wherein the lamp assembly further comprises:a lamp assembly housing having a substantially cylindrical body portion open at one end and a rear wall shaped as a spherical segment congruent with the shape of the concave face of the swivel plate; a bezel having a substantially cylindrical body portion and being open at each end and being received through one end of the cylindrical body portion of the lamp assembly housing and thus being mountable to the body portion of the lamp assembly housing for rotary motion relative to the lamp assembly housing; adjustment means carried by the lamp assembly housing and the bezel and cooperating to hold the lamp assembly housing and the bezel together for relative movement therebetween to cause the bezel to respectively move toward or away from the lamp assembly housing on rotation of the bezel; a reflector mounted by the bezel and having an aperture formed therein, shaped reflective surfaces of the reflector facing the open end of the bezel opposite that end of the bezel received into the cylindrical body portion of the lamp assembly housing; a lens mounted by the bezel and closing the open end of the bezel opposite that end of the bezel received onto the cylindrical body portion of the lamp assembly housing; a lamp comprising the illumination source and being mounted to the lamp assembly housing and connected through the lamp assembly housing and a swivel plate to the source of the emergency power located within the housing of the fixture, the lamp extending at least partially through the aperture formed in the reflector; and, a spring located between portions of the lamp assembly housing near the lamp and portions of the reflector near the aperture formed therein, the spring being in compression between the lamp assembly housing and the reflector, movement of the bezel relative to the lamp assembly housing through use of the adjustment means causing the lamp to be displaced relative to the reflective surfaces of the reflector, thereby to alter beam width of light emanating from the lamp assembly.
  • 10. In the emergency lighting unit fixture of claim 9 wherein the adjustment means comprises arcuate thread elements formed on the cylindrical body portion of the lamp assembly housing and tab elements formed on the bezel, the tab elements of the bezel following the thread elements to allow relative movement therebetween.
  • 11. In the emergency lighting unit fixture of claim 10 and further comprising stop means carried by the lamp assembly housing at respective ends of the thread elements to limit relative movement between the lamp assembly housing and the bezel.
  • 12. In the emergency lighting unit fixture of claim 9 and further comprising knurl means formed on the bezel for facilitating gripping of the bezel manually for rotation of the bezel.
  • 13. A lamp assembly mountable in an aperture formed in a housing of a lighting fixture, comprising:a lamp assembly housing having a substantially cylindrical body portion open at one end and a rear wall shaped as a spherical segment; a lamp mounted by the lamp assembly housing; swivel means carried by the lamp assembly housing for mounting the lamp assembly housing to the fixture for swiveling movement relative to said fixture; and, track means carried by the lamp assembly housing and mounting the lamp assembly housing to the swivel means for movement relative to the swivel means.
  • 14. The lamp assembly of claim 13 wherein the swivel means comprises:a swivel plate shaped as a spherical segment and having one face which is concave in conformation, the opposite face of the swivel plate being received substantially within the aperture formed in the housing and being rotatable within the aperture, the spherical face of the swivel plate being congruent with the shape of the rear wall of the lamp assembly housing; mounting means formed integrally with the swivel plate for mounting the plate within the aperture for rotary movement therein; and, track-following means formed integrally within the swivel plate for engagement with and movement along the track means.
  • 15. The lamp assembly of claim 14 and further comprising stop means formed integrally with the swivel plate for limiting motion of the lamp assembly housing along the track means.
  • 16. The lamp assembly of claim 14 wherein the track-following means comprise arcuate tabs spaced apart with one tab located on one face of the swivel plate and another tab being located on the same face of the swivel plate, the tabs being located on opposing sides of the swivel plate face, outermost ends of the tabs intersecting a periphery of the swivel plate, body portions of the tabs extending into the concavity of said face of the swivel plate.
  • 17. The lamp assembly of claim 16 wherein the track means comprise spaced grooves formed in exterior surfaces of the rear cylindrical wall of the lamp assembly housing, the arcuate tabs being received one each into one each of the grooves to guide movement of the lamp assembly housing relative to the swivel plate.
  • 18. The lamp assembly of claim 17 and further comprising stop means formed integrally with the lamp assembly housing for limiting movement between the lamp assembly housing and the swivel plate.
  • 19. The lamp assembly of claim 14 wherein the mounting means comprise ramp elements shaped to follow curvatures of rim portions of the swivel plate and being located along the rim portions of the swivel plate, the ramp elements each having an elongated arcuate slot formed therein at locations of the ramp elements adjacent to the rim portions of the swivel plate, the slots receiving edge portions of the housing which define the aperture for receiving the swivel plate therein for swiveling motion relative to the housing on snap-fitting of the plate into the aperture.
  • 20. The lamp assembly of claim 19 wherein the mounting means further comprise a tab element extending from the swivel plate beyond the rim portions of the plate and being disposed on a side of the swivel plate opposite the ramp elements, the tab element acting in concert with the ramp elements to hold the swivel plate within the aperture.
  • 21. The lamp assembly of claim 14 wherein the lamp assembly further comprises:a bezel having a substantially cylindrical body portion and being open at each end and receiving through one end thereof the cylindrical body portion of the lamp assembly housing and thus being mounted to the body portion of the lamp assembly housing for rotary motion relative to the lamp assembly housing; adjustment means carried by the lamp assembly housing and the bezel and cooperating to hold the lamp assembly housing and the bezel together for relative movement therebetween to cause the bezel to respectively move toward or away from the lamp assembly housing on rotation of the bezel relative to the lamp assembly housing; a reflector mounted by the bezel and having an aperture formed therein, shaped reflective surfaces of the reflector facing the open end of the bezel opposite that end of the bezel received onto the cylindrical body portion of the lamp assembly housing; and, a spring located between portions of the lamp assembly near the lamp and portions of the reflector near the aperture formed therein, the lamp extending at least partially through the aperture formed in the reflector, the spring being in compression between the lamp assembly housing and the reflector, movement of the bezel relative to the lamp assembly housing by use of the adjustment means causing the lamp to be displaced relative to the reflective surfaces of the reflector, thereby to alter beam width of light emanating from the lamp assembly.
  • 22. The lamp assembly of claim 21 wherein the adjustment means comprises arcuate thread elements formed on the cylindrical body portion of the lamp assembly housing and tab elements formed on the bezel, the tab elements of the bezel following the thread elements to allow relative movement therebetween.
  • 23. The lamp assembly of claim 22 and further comprising stop means carried by the lamp assembly housing at respective ends of the thread elements to limit relative movement between the lamp assembly housing and the bezel.
  • 24. The lamp assembly of claim 21 and further comprising knurl means formed on the bezel for facilitating gripping of the bezel manually for rotation of the bezel.
  • 25. The lamp assembly of claim 13 and further comprising means carried by the lamp assembly housing for adjusting beam widths of illumination emanating from the lamp assembly housing.
  • 26. The lamp assembly of claim 13 wherein the lamp comprises a sealed beam lamp.
  • 27. A lamp assembly mountable to a housing of a lighting fixture, the housing having an aperture formed therein, comprising:a lamp assembly housing having a portion thereof shaped as a spherical segment; a lamp mounted by the lamp assembly housing; a swivel plate shaped as a spherical segment and having one face which is concave in conformation, the opposite face of the swivel plate being received substantially within the aperture formed in the housing and being rotatable within the aperture, the spherical face of the swivel plate being congruent with the shape of the portion of the lamp assembly housing which is shaped as a spherical segment; and, means for mounting the lamp assembly housing to the swivel plate for movement relative to the swivel plate.
  • 28. The lamp assembly of claim 27 wherein the lamp comprises a sealed beam lamp.
  • 29. The lamp assembly of claim 27 and further comprising means carried by the lamp assembly for adjusting beam widths of illumination emanating from the lamp assembly.
US Referenced Citations (3)
Number Name Date Kind
4447863 Fenne May 1984
5605394 Chen Feb 1997
6019477 Wegrzyn et al. Feb 2000