Information
-
Patent Grant
-
6193395
-
Patent Number
6,193,395
-
Date Filed
Friday, April 23, 199925 years ago
-
Date Issued
Tuesday, February 27, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 362 269
- 362 285
- 362 287
- 362 418
- 362 427
- 362 187
- 362 364
-
International Classifications
-
Abstract
A lamp assembly adjustable between narrow beam and wide beam light distributions, the lamp assembly is particularly intended for housing lamping or the like for mounting to industrial emergency unit fixtures of differing size and conformation. At least one and preferably two of the lamp assemblies are mounted to a unit fixture in spaced relation to illuminate critical areas within an industrial or commercial space during emergency conditions, such as failure of mains power, to allow evacuation of the space. In order to illuminate the desired areas, each of the lamp assemblies can be adjusted along an internal track to allow light to be directed toward a particular location within a wide range of possible locations, thereby facilitating illumination of the most desirable area in the vicinity of the unit fixture for a particular mounting location. Additional flexibility in the delivery of illumination to a desired area is provided by adjustability between narrow and wide beams.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates generally to emergency unit lighting fixtures and particularly to lamp assemblies usable with such fixtures and which are both adjustable as to the direction in which light is directed and as to beam width.
2. Description of the Prior Art
Emergency unit lighting fixtures have long been known in the art and have long been required by code for illumination of egress pathways, doorways and the like for facilitating evacuation of a building, typically a commercial or industrial space within a building, during emergency conditions which usually are accompanied by failure of mains power supply resulting in loss of usual illumination sources. Emergency unit fixtures typically take the form of a housing within which an emergency power supply, usually batteries, and circuitry are disposed for driving one or more lamps mounted to the exterior of the housing. In most typical unit fixtures, a pair of lamps are mounted to the top of a unit housing with each lamp being directed forwardly and to the side of that side of the housing on which the lamp is mounted. Such unit figures are often referred to as “frog eyes” and typically do not include a “legend” as do exit signs, thereby allowing use of unit fixtures in locations inappropriate for an exit sign. Further, a unit fixture is intended to provide a usable amount of light, such as along a hallway or the like, to enable a person evacuating a space to follow a preferred pathway out of that space. As disclosed by Edstrom in U.S. Pat. No. 4,422,069, the external lamps of such unit fixtures provide illumination incident on desired surfaces so that a person evacuating the space within which an emergency exists will be able to see a pathway or an exit inter alia. Typical unit fixtures are disclosed by Heffner et al in U.S. Pat. No. 4,218,725.
Emergency unit fixtures have primarily found use in commercial environments which have previously included industrial environments. However, in spite of prior usage of this type of lighting fixture in industrial environments, a need has continued to exist for improved emergency unit fixtures mountable virtually anywhere within an industrial environment and lamped with illumination sources having desirable characteristics. Further, a need exists in the art for emergency unit fixtures useful in industrial environments whereby light from appropriate lamping can be directed to a particular location within a wide range of possible locations within the industrial space proximate to the unit fixture. Still further, need has existed for control of a light beam emanating from lamping of an emergency unit fixture so that the beam can be adjusted between narrow and wide beam conformation. The present invention provides emergency unit fixtures capable of withstanding the abuse typically encountered in industrial environments, the unit fixtures being mountable to a variety of structure within the industrial environment and further being comprised of at least one lamp assembly movable relative to a housing of the fixture in a swiveling motion and further being movable along an internal track within the assembly to allow light emanating from the lamp assembly to be directed as desired to illuminate a particular area chosen for criticality in evacuation of the industrial space or for some reason of importance. The illuminating beam provided by the lamp assemblies of the invention can be adjusted between narrow beam and wide beam light distributions to provide flexibility in operation of the emergency unit fixtures so configured.
SUMMARY OF THE INVENTION
The invention provides an emergency lighting unit fixture particularly useful in industrial environments and which provides “unit” emergency lighting by the disposition of one or more lamp assemblies mountable to any one of a variety of unit fixture housings of different size and conformation. Lamping is mounted by a lamp holder capable of swiveling movement which allows movement of the lamp assemblies with a very substantial degree of freedom to facilitate illumination of particular areas proximate to the fixture. Internal track elements formed within each lamp assembly allows additional adjustment of the lamp assembly in order to direct light toward desired locations within a wide range of possible locations. The structure of at least certain of the elements forming each lamp assembly is spherically concentric thus yielding a compact profile which is attractive in appearance and is further functional due to volumetric efficiency inter alia.
Illumination provided by a preferred embodiment of the present lamp assemblies when in use with industrial emergency unit fixtures is flexible in its application to a desired area to be illuminated due to the ability of the present lamp assemblies to be adjusted between narrow and wide beam conformations. In essence, the beam emanating from each lamp assembly can be adjusted between narrow and wide beam in order to provide a desired type and intensity of lighting to an area which is to be illuminated. Adjustment of beam width is readily and rapidly accomplished by simple manual manipulation of an external bezel which also holds a lens and reflector to an assembly housing, the bezel being movable along sloped tracks formed integrally on exterior surfaces of the lamp housing and under spring pressure in order to adjust beam width. Accordingly, beam width can be adjusted as desired for a given illumination situation with a given lamp assembly on one unit fixture being differently adjusted from the adjustment of any other lamp assembly carried by said unit fixture. Between given limits of narrow and wide beam positions, the lamp assembly is essentially infinitely adjustable.
The emergency unit fixtures described herein as well as the adjustable lamp assemblies operable with said fixtures are preferably formed of polymeric material such as polycarbonate/ABS, thereby allowing molding of fixture housings with most of the structural elements necessary to produce the functions of the fixture being integrally formed with the housing, these molded structural elements and other structure contained within said housings being located within the housings in a manner whereby the structural elements combine to produce synergistic effects in addition to the primary functions of the structural elements, the fixtures being totally integrated as to structure and function as well as being substantially integral in construction. In particular, a variety of unit fixture housings of differing size and conformation can be formed with substantially circular openings of a size which will accept and receive for mounting within the opening a lamp assembly according to the invention, it thus being possible to configure the lamp assemblies in a consistent manner as to structure and function so that the lamp assembly can be employed with unit fixtures of differing sizes and structural design.
U.S. Pat. No. 5,797,673, to Logan et al, describes lighting assemblies for use with a combination lighting unit/exit sign or with lighting unit fixtures wherein lamps are mounted by lampholders capable of swiveling and other motion to provide a substantial degree of freedom for lamping used with a “combination” fixture or with emergency unit fixtures. The lamp assemblies of this invention can be used with the “combination” fixture of this patent. The disclosure of U.S. Pat. No. 5,797,673 is incorporated hereinto by reference.
Accordingly, it is an object of the invention to provide a lamp assembly particularly intended for use with an industrial emergency unit fixture including fixtures of differing sizes and conformations, the lamp assembly of the invention being capable of movement relative to a housing of any one of said fixtures to facilitate illumination of a desired area in the vicinity of the unit fixture.
It is another object of the invention to provide a lamp assembly usable for producing illumination when in use with an emergency unit fixture, the lamp assembly being configured to provide flexibility in delivery of illumination to a desired area through adjustment of the light beam emanating from said lamp assembly between differing beam widths.
It is a further object of the invention to provide an emergency unit fixture particularly intended for use in an industrial environment and with lamping carried by a lamp assembly mounted on exterior portions of the fixture, at least one of the lamp assemblies being carried by the unit fixture and being displaceable by a swivel mounting arrangement as well as along a track formed integrally with said assembly to provide an extraordinary range of movement of lamping within a compact profile.
Further objects and advantages of the invention will become more readily apparent in light of the following detailed description of the preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of an industrial emergency unit fixture illustrating the location of lamp assemblies according to the invention mounted to a housing comprising said fixtures;
FIG. 2
is a plan view of the fixture of
FIG. 1
;
FIG. 3
is an elevational view of the fixture of
FIG. 1
;
FIG. 4
is an exploded assembly view of the fixture of
FIG. 1
illustrating a single lamp assembly shown in an exploded relationship to the housing of the fixture and with a location on the housing of the unit fixture suitable for receiving a second lamp assembly having no lamp assembly in place;
FIG. 5
is a perspective view of a portion of a housing of an industrial emergency unit fixture of larger size than the fixture shown in
FIGS. 1 through 4
and illustrating the location of mounting of lamp assemblies configured according to the invention;
FIG. 6
is an exploded view of a lamp assembly configured according to the invention;
FIG. 7
is a section of an assembled lamp assembly configured according to the invention shown in a narrow beam mode;
FIG. 8
is a perspective in section of the lamp assembly of the invention shown in a wide beam mode;
FIG. 9
is a perspective view of a lamp assembly of the invention shown at a full limit of travel along integral tracks;
FIG. 10
is a perspective view illustrating a detail of mounting of an alternative bracket arrangement;
FIGS. 11
a
-
11
d
are views illustrating the structure of the bezel element of the lamp assembly;
FIGS. 12
a
-
12
d
are views illustrating the structure of the reflector element of the lamp assembly;
FIGS. 13
a
-
13
d
are views illustrating the structure of the housing element of the lamp assembly;
FIGS. 14
a
-
14
d
are views illustrating the structure of the mounting element of the lamp assembly; and,
FIG. 15
illustrates a sealed beam embodiment of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings and particularly to
FIGS. 1 through 4
, an industrial emergency unit fixture is seen at
10
, this fixture
10
being mountable to structure generally available in an industrial environment as is disclosed in co-pending U.S. patent application Ser. No. 09/298,305 entitled “Universal Mounting Device for Industrial Emergency Unit Fixtures”, filed Apr. 23, 1999, and assigned to the present assignee, the disclosure of which patent application is incorporated hereinto by reference. The unit fixture
10
is seen to be comprised of a housing
12
formed of a cover
14
and a base
16
which are hinged together. The housing
12
carries within its interior the circuitry (not shown) and similar elements necessary to production of the function of the fixture
10
. In particular, a source of electrical power such as batteries (not shown) is carried within the housing
12
preferably at lower portions thereof The nature of and the operation of those elements carried within the housing
12
can be essentially conventional and form no particular part of this invention. However, it is to be understood that the power supply typically located within the housing
12
is operatively connected to one or more lamp assemblies
18
to energize lamping
20
(first shown in FIG.
6
), energization of the lamping
20
being substantially conventional and typically accomplished through wiring such as wiring
44
seen in
FIGS. 6 and 7
between the power source (not shown) and the lamping
20
.
In operation, the fixture
10
is understood to be mounted, typically in an overhead location, so that beams of light can be directed from the lamp assemblies
18
to illuminate particular locations within an area proximate to the fixture
10
. After installation of the fixture
10
, the direction in which the lamp assemblies
18
are turned is a matter of choice depending upon the exigencies of the installation, it being only necessary to grasp the lamp assembly
18
such as by holding bezel
22
to swivel the lamp assembly
18
in a desired direction and to move the lamp assembly
18
along an internal track (not shown in
FIGS. 1 through 4
) to cause the lamp assembly
18
to direct light in a desired direction. Further, in the preferred embodiment of
FIGS. 1 through 14
, the bezel
22
can be rotated to produce an “infinitely” adjustable beam width in the range between a pre-set wide beam adjustment position and a pre-set narrow beam adjustment position as will be described hereinafter. Accordingly, the beam width characteristics of the light emanating from the respective lamp assemblies
18
can be adjusted as to beam width. The bezel
22
is provided with knurls
24
which facilitate grasping of the bezel
22
. The bezel
22
further mounts lens
26
which can be provided with indicia
28
thereon to denote the direction of rotation of the bezel
22
necessary to produce a narrow beam as indicated by a small diameter circle and a wide beam as indicated by a larger diameter circle.
As can generally be seen in
FIGS. 1 through 3
, the bezel
22
is mounted to lamp assembly housing
30
, the housing
30
mounting the bezel
22
for rotary movement thereon between spaced limits as will be described hereinafter. The lamp assembly housing
30
is then in turn mounted for movement along a track arrangement (not shown in
FIGS. 1 through 3
) for movement between limited positions relative to a swivel plate
32
which is received for swiveling movement within an enlarged aperture
34
such as is seen to be formed in the cover
14
illustrated in FIG.
4
. The swivel plate
32
is formed as a spherical segment which is concentric with a substantially spherical rear wall
36
of the lamp assembly housing
30
, the spherically shaped rear wall of the housing
30
essentially being received into the concentrically formed spherical concavity of the swivel plate
32
as will be described in greater detail hereinafter relative to those drawing figures which illustrate in greater detail the structure of the swivel plate
32
inter alia. The degree of movement afforded to the lamp assemblies
18
by the structure thus alluded to allows ready positioning of the lamp assemblies
18
in order to direct light forwardly, downwardly and to the sides of the fixture
10
in order to produce a desired level of illumination at a desired location within an environmental space such as an industrial space under emergency conditions.
Referring now to
FIG. 5
, a housing cover
38
is shown separately from remaining portions of an emergency unit fixture which is of a larger size than the fixture
10
seen in
FIGS. 1 through 4
and is of a differing conformation. The housing cover
38
is shown as an example of the differing sizes and conformations of emergency unit fixtures which can be fitted with the lamp assemblies
18
of the invention, it being seen in
FIG. 5
that an aperture
40
is provided in the cover
38
which is of a diameter essentially identical to that of the aperture
34
formed in the cover
14
of the housing
12
. One of the lamp assemblies
18
is fitted into the aperture
40
of the cover
38
in a manner identical to the fitting of one of the lamp assemblies
18
into the aperture
34
of the fixture
10
. Whether carried by an emergency unit fixture such as the fixture
10
or a fixture having the housing cover
38
as a portion thereof, the lamp assemblies
18
exhibit essentially the same degree of movement and find essentially the same utility. The lamp assembly
18
can therefore be seen to be usable in light fixtures of various description without departing from the intended scope of the invention.
Referring now to
FIGS. 4
,
6
and
11
through
14
, the structure of the various elements forming any one of the lamp assemblies
18
can be understood. The swivel plate
32
, seen particularly in
FIGS. 14
a
through
14
d
as well as in the exploded views of
FIGS. 4 and 6
, is concavely formed as aforesaid and has an aperture
42
formed therein to receive electrical wiring
44
therethrough as is best seen in
FIG. 14
a
. The wiring
44
connects at its free end as best seen in
FIG. 6
to a standard lamp mount
46
which mounts the lamping
20
, the lamping
20
being a bulb of conventional design. The lamp mount
46
is physically connected to a metal bracket
48
which can include a friction loop clamp
50
which fits over a substantially rectangular mounting plate
52
(see
FIG. 13
c
) for mounting the lamping
20
to the interior of the housing
30
and centrally therewithin. The clamp
50
is optional and the bracket
48
can be directly mounted such as by a screw (not shown) to other structure. The other end of the wiring
44
extends into the interior of the housing
12
and connects to a source of power for energization of the lamping
20
as determined by circuitry (not shown) which comprises a part of the fixture
10
.
The swivel plate
32
fits into the aperture
34
formed in the housing
12
by means of a mounting tab
54
which is received into the aperture
34
with spaced ramps
56
essentially disposed on the other side of the swivel plate
32
being then received into the aperture
34
with the swivel plate
32
then being displaced into the aperture
34
with the ramps
56
following the contours of portions of the aperture
34
to cause edge portions of the cover
14
defining the aperture
34
to be received into arcuate slots
58
formed one each in each one of the ramps
56
to securely mount the swivel plate
32
in the aperture
34
with a peripheral rim
60
acting to provide a “finishing” flange about the aperture
34
. The curvature of the ramps
56
essentially comprise circular arcs having a radius which is slightly less than the radius of substantially circular swivel plate
32
at free ends of the ramps
56
. The radii of the ramps
56
at inwardly disposed portions nearmost the slots
58
are essentially identical to the radius of the rim
60
in order to allow a secure snap-fitting of the swivel plate
32
in place in the aperture
34
.
The concave face of the swivel plate
32
is provided with a pair of inwardly directed, ridge-like track following tabs
62
mounted apart by one/half radian or approximately ¼ of the circumference of the swivel plate
32
, the tabs
62
being integrally formed in concave face
64
of the plate
32
. The tabs
62
are angled from a radius drawn to either end of the tabs
62
. The tabs
62
fit into trough-like tracks
66
formed over at least a portion of the spherical rear wall of the lamp assembly housing
30
, the tabs
62
being shaped to move within said tracks
66
to allow the housing
30
to move in an arc along a substantially radial direction relative to the swivel plate
32
. The tracks
66
essentially comprise arcuate grooves. Movement of the housing
30
relative to the swivel plate
32
is limited by a stop
68
formed essentially equidistantly between the tabs
62
, the stop
68
essentially comprising a substantially rectangular wall-like element, the body of which wall-like element lies in a plane parallel to that chord of the circular swivel plate
32
formed by connecting the ends of the tabs
62
which intersect that circle defining the swivel plate
32
.
The stop
68
is preferably integrally formed on the concave face
64
of the swivel plate
32
. The stop
68
abuts against a depressible tongue
70
which is integrally formed in the rear spherical wall
36
of the housing
30
essentially equidistantly between the tracks
66
. The tongue
70
is essentially rectangular in conformation and surmounts a slot
72
formed in the wall
36
of the housing
30
, the tongue
70
being depressible into the slot
72
to facilitate initial mounting of the housing
30
to the swivel plate
32
. Abutment of the stop
68
of the swivel plate
32
against the free end of the tongue
70
prevents further relative movement in the direction of the tongue
70
between the swivel plate
32
and the lamp assembly housing
30
. An arcuate and elongated trough
74
formed centrally in the rear spherical wall
36
of the housing
30
and in alignment with the longitudinal axis of the tongue
70
allows the stop
68
of the swivel plate
32
to move therealong and thus allows the housing
30
to move relative to the swivel plate
32
as the track-following tabs
62
of the plate
32
move within the tracks
66
of the housing
30
.
The lamp assembly housing
30
can also be further seen in
FIGS. 4
,
6
and
13
a
-
13
d
to be formed with a cylindrical body portion
31
which is open at one end and enclosed at its other end by the rear spherical wall
36
. Exterior walls of the cylindrical body portion
31
have three arcuate ramps
76
formed thereon and preferably integrally therewith, each of the ramps
76
being approximately ⅓ the circumference of the geometrical base of the cylindrical body portion
31
. Each of the ramps
76
begins at rim
78
of the open end of the housing
30
and extend downwardly essentially in the manner of a screw thread toward the rear of the housing
30
with each ramp terminating at a location of approximately one-half the height of the cylinder defined by the cylindrical body portion
31
. Each ramp
76
, therefore, essentially begins at the rim
78
at a location essentially “above” the termination of an adjacent ramp
76
. Each ramp
76
is turned inwardly at its outermost end to form a stop tab
80
at the rim
78
, the stop
80
preventing further “outward” movement of the bezel
22
relative to the lamp assembly housing
30
, this position being the “narrow” beam position. A U-shaped stop
82
is provided at the ends of each of the ramps
76
at the other ends thereof, the stops
82
functioning to limit rotation of the bezel
22
on the housing
30
at the point where adjustment to wide beam is provided. Yokes
83
of the stops
82
provide ledges on which the bezel
22
rests at the “wide” beam position or in the embodiment of FIG.
15
.
The ramps
76
receive the bezel
22
onto the housing
30
as will be described hereinafter to allow the bezel
22
to effectively be “screwed” onto the housing
30
much in the way that a lid of a jar is screwed onto “screw threads” of the jar itself. In essence, the arcuate ramps
76
form screw threads on the cylindrical body portion
31
of the lamp assembly housing
30
, each of the ramps
76
allowing a displacement of approximately ⅜ inch of the bezel
22
onto the housing
30
.
Considering now the interior structure of the lamp assembly housing
30
, diametrically opposed pairs of projections
84
are integrally formed with the housing
30
and extend substantially along the full height of the cylindrical body portion
31
before terminating into inner wall surfaces of the rear spherical wall
36
. The projections
84
index a portion of sealed beam lamp
152
(see
FIG. 15
) to maintain a horizontal orientation of the asymmetrical light distribution of the lamp
152
. Arcuate projections
86
spaced one each on either side of the inner wall surface of the housing
30
comprise that structure in relief which effectively form the tracks
66
referred to hereinabove. Similarly, the reverse side of the trough
74
is seen at
88
. Extending from the reverse side
88
of the trough
74
is the mounting plate
52
which receives the friction clamp
50
associated with mounting of the lamp mount
46
as referred to hereinabove. Four pairs of nibs
90
form an effective plane upon which lower portions of a coiled spring
92
sit, the coiled spring
92
also being held in place by four opposed tabs
94
which have inward projections for engaging the spring
92
. The spring
92
, as also can be seen in
FIG. 7
, is received over the tamping
20
and against upper surfaces of the nibs
90
as well as against a yoke portion of the bracket
48
, an upper end of the coil spring
92
biasing against an innermost portion of a reflector
96
. The reflector
96
has a central aperture
97
formed therein for receiving the lamping
20
therethrough. The coil spring
92
is held in tension between the supporting nibs
90
and the underside of the reflector
96
.
The reflector
96
is essentially seen to be formed of an elliptical body portion
98
having a peripheral flange
100
defined outwardly by a rim
102
which turns outwardly of the reflector
96
to form an outwardly directed circular flange
104
. At spaced intervals about the flange
104
, reflector tabs
106
are spaced apart one-third of the circumference of the circle defined by the flange
104
. The tabs
106
are substantially U-shaped in conformation with the yoke portions thereof extending outwardly of the reflector with an outward leg
108
of each tab
106
extending back inwardly toward the interior of the housing
30
on assembly as is seen in
FIG. 7
in particular.
The lens
26
is formed of a transparent material such as polycarbonate and is formed with an inwardly directed flange
110
which joins to the periphery of the lens
26
by means of a rim
112
. Peripheral edge
114
of the flange
110
fits against outwardly disposed surfaces of the peripheral flange
100
of the reflector
96
and effectively rests thereon. The assembly comprising the lens
26
and the reflector
96
is received into the bezel
22
from rearwardly thereof with spaced slots
116
being formed in rim
23
of the bezel
22
for ventilation. The slots
116
are spaced equidistantly from each other about the circular rim
23
and the slots
116
surmount indentations
122
formed in inner wall surfaces of cylindrical body portion
120
comprising the bezel
22
. The indentations
122
extend to an inner peripheral edge
124
and are terminated by tabs
126
which extend inwardly of the peripheral edge
124
.
The tabs
126
also fit against and move along the ramps
76
of the housing
30
to allow the bezel
22
to be rotated relative to the housing
30
to either draw the bezel
122
onto the housing
30
or to cause relative outward movement therebetween. In other words, the bezel
22
can be rotated in one direction to compress the coil spring
92
and therefore move the lamping
20
further away from reflective elliptical surfaces of the reflector
96
, thereby providing a full wide beam adjustment. Accordingly, the coil spring
92
is essentially fully compressed by movement of the reflector
96
to compress said coil spring
92
through rotation of the bezel
22
in one direction. Opposite rotation of the bezel
22
relieves tension on the coil spring
92
and causes elliptical reflective surfaces of the reflector
96
to be positioned more closely to the lamping
20
, thereby providing a beam which is a full narrow beam adjustment according to the capability of the structure, the narrow beam adjustment being seen in
FIG. 7
wherein the coil spring
92
is at its full permitted extension. Rotation of the bezel
22
can be stopped at any location between essentially full compression of the coil spring
92
as seen in FIG.
8
and full permitted extension of the coil spring
92
as seen in FIG.
7
. The stops
82
limit rotation of the bezel
22
at the position shown in
FIG. 8
while the stops
80
limit rotation of the bezel
22
at the permitted full extension of the coil spring
92
as shown at the narrow beam adjustment position of FIG.
7
. Friction existing in the mechanism providing the ability to adjust between narrow and wide beam widths allows adjustment to beam widths between the two extremes. In the absence of sufficient friction, additional frictional capability can be provided by material choice or application of a material having a high frictional coefficient over appropriate portions of the structure described. Stops (not shown) can be provided to cause defined beam adjustment positions to be present in the assembly
18
as an option.
Completing the structure of the bezel
22
, the rim
118
is seen to be formed by a flange
128
and an inwardly directed rim
130
which terminates the flange
128
, the rim
130
defining the aperture of the lamp assembly
18
through which light is directed. The slots
116
are seen to be primarily formed in the flange
128
. Yoke portions of the reflector tabs
106
fit into arcuate spaces or tracks defined by the flange
128
and the rim
130
, the tabs
106
being maintained in said spaces to capture the lens
26
and the reflector
96
in place within and relative to the bezel
22
.
The structure of the lamp assembly
18
provides for an optimized degree of freedom while allowing a low profile due to the effective extension of at least portions of the rear spherical wall
36
of the housing
30
effectively into the interior of the housing
12
. The lamp assembly
18
is therefore compact volumetrically while being adjustable in position over a wide range of motion and further allows for beam adjustment as described in detail herein. The relatively compact structure of the lamp assembly
18
coupled with formation from high impact “plastic” materials causes the assembly
18
to be able to withstand the abuse expected in an industrial environment. Mounting of the lamp assembly into an opening formed directly in the fixture housing
12
contributes substantially to the low profile characteristic of the lamp assembly
18
and the concomitant ability of said assembly
18
to withstand abuse in an industrial environment.
Referring now to
FIG. 10
, an alternate manner of configuring the metal bracket
48
is shown. Essentially, a strip
49
of metal is shown as being mounted by a screw
51
, the screw
51
being received into the top end of a post
53
which is also seen in
FIG. 14
b
, the post
53
not being shown in figures other than
FIGS. 10 and 14
b.
Referring now to
FIG. 15
, a sealed beam lamp embodiment of the invention is seen generally at
150
. The sealed beam lamp embodiment of the invention is seen to be identical to the lamp assembly
18
with the exception that sealed beam lamp
152
is substituted for the lens
26
, the reflector
96
and the lamping
20
of the embodiment of
FIGS. 1 through 14
. Additionally, the coil spring
92
is not employed since the sealed beam lamp embodiment
150
does not provide adjustment of beam width due to the fixed optics of the sealed beam lamp
152
. Lamp assembly
154
utilizing the sealed beam lamp
152
continues use of the swivel plate
32
, the lamp assembly housing
30
and the bezel
22
, the sealed beam lamp
152
being held between and within the bezel
22
and the lamp assembly housing
30
, the bezel
22
being tightened onto the lamp assembly housing
30
to the greatest degree possible. The lamp assembly
154
remains capable of all movement which the lamp assembly
18
is capable. Use of the sealed beam lamp
152
allows use of higher wattages in an industrial emergency lighting unit fixture such as the fixture
10
.
Particular embodiments of the invention have been described hereinabove in relation to illustrations of preferred emergency unit fixtures. However, it is to be understood that the invention can be embodied other than as is described and shown herein. In particular, the lamp assemblies
18
and
154
of the invention can be formed in cooperative relation with housing structure other than that shown. Accordingly, the scope of the invention is defined by the recitation of the appended claims.
Claims
- 1. In an emergency lighting unit fixture having a housing having at least one aperture formed therein, a source of emergency power, a source of illumination and structure capable of sensing an emergency condition and activating the source of emergency power to energize the illumination source, the illumination source being improved by and comprising:at least one lamp assembly mounted at least partially within the at least one aperture formed in the housing; swivel means carried by the lamp assembly and mounting the lamp assembly to the housing for swiveling movement relative to the housing; track means carried by the lamp assembly and mounting the lamp assembly to the swivel means for movement relative to the swivel means; and, means carried by the lamp assembly for adjusting beam widths of illumination emanating from the lamp assembly.
- 2. In the emergency lighting unit fixture of claim 1 wherein the swivel means comprise:a swivel plate shaped as a spherical segment and having one face which is concave in conformation, the opposite face of the swivel plate being received substantially within the aperture formed in the housing and being rotatable within the aperture; mounting means formed integrally with the swivel plate for mounting the plate within the aperture for rotary movement therein; and, track-following means formed integrally with the swivel plate for engagement with and movement along the track means.
- 3. In the emergency lighting unit fixture of claim 2 and further comprising stop means formed integrally with the swivel plate for limiting motion of the lamp assembly along the track means.
- 4. In the emergency lighting unit fixture of claim 2 wherein the track-following means comprise arcuate tabs spaced apart with one tab located on one side of the concave face of the swivel plate and with the other tab located on the concave face on the other side of the swivel plate, outermost ends of the tabs intersecting a periphery of the swivel plate, body portions of the tabs extending into the concavity of said face of the swivel plate.
- 5. In the emergency lighting unit fixture of claim 4 wherein the lamp assembly further comprises a lamp assembly housing having a substantially cylindrical body portion open at one end and a rear wall shaped as a spherical segment congruent with the shape of the concave face of the swivel plate, the track means comprising arcuate spaced grooves formed in the rear wall of the lamp assembly housing, each one of the arcuate tabs being received in one each of the arcuate grooves, the lamp assembly housing being movable relative to the swivel plate in a fixed path relative thereto along the grooves.
- 6. In the emergency lighting unit fixture of claim 5 and further comprising stop means formed integrally with the lamp assembly housing and abutting a projection extending from the concave face of the swivel plate in order to limit motion of the lamp assembly housing relative to the swivel plate along the track means.
- 7. In the emergency lighting unit fixture of claim 2 wherein the mounting means comprise ramp elements shaped to follow curvatures of rim portions of the swivel plate and being located along said rim portions of the swivel plate, the ramp elements each having an elongated arcuate slot formed therein at locations of the ramp elements adjacent to the rim portions of the swivel plate, the slots receiving edge portions of the housing which define the aperture which receives the swivel plate therein for swiveling motion relative to the housing on snap-fitting of the plate into the aperture.
- 8. In the emergency lighting unit fixture of claim 7 wherein the mounting means further comprise at least one tab element extending from the swivel plate beyond the rim portions of the plate and being disposed on a side of the swivel plate opposite the ramp elements, at least one tab element acting in concert with the ramp elements and the slots formed therein to hold the swivel plate within the aperture.
- 9. In the emergency lighting unit fixture of claim 2 wherein the lamp assembly further comprises:a lamp assembly housing having a substantially cylindrical body portion open at one end and a rear wall shaped as a spherical segment congruent with the shape of the concave face of the swivel plate; a bezel having a substantially cylindrical body portion and being open at each end and being received through one end of the cylindrical body portion of the lamp assembly housing and thus being mountable to the body portion of the lamp assembly housing for rotary motion relative to the lamp assembly housing; adjustment means carried by the lamp assembly housing and the bezel and cooperating to hold the lamp assembly housing and the bezel together for relative movement therebetween to cause the bezel to respectively move toward or away from the lamp assembly housing on rotation of the bezel; a reflector mounted by the bezel and having an aperture formed therein, shaped reflective surfaces of the reflector facing the open end of the bezel opposite that end of the bezel received into the cylindrical body portion of the lamp assembly housing; a lens mounted by the bezel and closing the open end of the bezel opposite that end of the bezel received onto the cylindrical body portion of the lamp assembly housing; a lamp comprising the illumination source and being mounted to the lamp assembly housing and connected through the lamp assembly housing and a swivel plate to the source of the emergency power located within the housing of the fixture, the lamp extending at least partially through the aperture formed in the reflector; and, a spring located between portions of the lamp assembly housing near the lamp and portions of the reflector near the aperture formed therein, the spring being in compression between the lamp assembly housing and the reflector, movement of the bezel relative to the lamp assembly housing through use of the adjustment means causing the lamp to be displaced relative to the reflective surfaces of the reflector, thereby to alter beam width of light emanating from the lamp assembly.
- 10. In the emergency lighting unit fixture of claim 9 wherein the adjustment means comprises arcuate thread elements formed on the cylindrical body portion of the lamp assembly housing and tab elements formed on the bezel, the tab elements of the bezel following the thread elements to allow relative movement therebetween.
- 11. In the emergency lighting unit fixture of claim 10 and further comprising stop means carried by the lamp assembly housing at respective ends of the thread elements to limit relative movement between the lamp assembly housing and the bezel.
- 12. In the emergency lighting unit fixture of claim 9 and further comprising knurl means formed on the bezel for facilitating gripping of the bezel manually for rotation of the bezel.
- 13. A lamp assembly mountable in an aperture formed in a housing of a lighting fixture, comprising:a lamp assembly housing having a substantially cylindrical body portion open at one end and a rear wall shaped as a spherical segment; a lamp mounted by the lamp assembly housing; swivel means carried by the lamp assembly housing for mounting the lamp assembly housing to the fixture for swiveling movement relative to said fixture; and, track means carried by the lamp assembly housing and mounting the lamp assembly housing to the swivel means for movement relative to the swivel means.
- 14. The lamp assembly of claim 13 wherein the swivel means comprises:a swivel plate shaped as a spherical segment and having one face which is concave in conformation, the opposite face of the swivel plate being received substantially within the aperture formed in the housing and being rotatable within the aperture, the spherical face of the swivel plate being congruent with the shape of the rear wall of the lamp assembly housing; mounting means formed integrally with the swivel plate for mounting the plate within the aperture for rotary movement therein; and, track-following means formed integrally within the swivel plate for engagement with and movement along the track means.
- 15. The lamp assembly of claim 14 and further comprising stop means formed integrally with the swivel plate for limiting motion of the lamp assembly housing along the track means.
- 16. The lamp assembly of claim 14 wherein the track-following means comprise arcuate tabs spaced apart with one tab located on one face of the swivel plate and another tab being located on the same face of the swivel plate, the tabs being located on opposing sides of the swivel plate face, outermost ends of the tabs intersecting a periphery of the swivel plate, body portions of the tabs extending into the concavity of said face of the swivel plate.
- 17. The lamp assembly of claim 16 wherein the track means comprise spaced grooves formed in exterior surfaces of the rear cylindrical wall of the lamp assembly housing, the arcuate tabs being received one each into one each of the grooves to guide movement of the lamp assembly housing relative to the swivel plate.
- 18. The lamp assembly of claim 17 and further comprising stop means formed integrally with the lamp assembly housing for limiting movement between the lamp assembly housing and the swivel plate.
- 19. The lamp assembly of claim 14 wherein the mounting means comprise ramp elements shaped to follow curvatures of rim portions of the swivel plate and being located along the rim portions of the swivel plate, the ramp elements each having an elongated arcuate slot formed therein at locations of the ramp elements adjacent to the rim portions of the swivel plate, the slots receiving edge portions of the housing which define the aperture for receiving the swivel plate therein for swiveling motion relative to the housing on snap-fitting of the plate into the aperture.
- 20. The lamp assembly of claim 19 wherein the mounting means further comprise a tab element extending from the swivel plate beyond the rim portions of the plate and being disposed on a side of the swivel plate opposite the ramp elements, the tab element acting in concert with the ramp elements to hold the swivel plate within the aperture.
- 21. The lamp assembly of claim 14 wherein the lamp assembly further comprises:a bezel having a substantially cylindrical body portion and being open at each end and receiving through one end thereof the cylindrical body portion of the lamp assembly housing and thus being mounted to the body portion of the lamp assembly housing for rotary motion relative to the lamp assembly housing; adjustment means carried by the lamp assembly housing and the bezel and cooperating to hold the lamp assembly housing and the bezel together for relative movement therebetween to cause the bezel to respectively move toward or away from the lamp assembly housing on rotation of the bezel relative to the lamp assembly housing; a reflector mounted by the bezel and having an aperture formed therein, shaped reflective surfaces of the reflector facing the open end of the bezel opposite that end of the bezel received onto the cylindrical body portion of the lamp assembly housing; and, a spring located between portions of the lamp assembly near the lamp and portions of the reflector near the aperture formed therein, the lamp extending at least partially through the aperture formed in the reflector, the spring being in compression between the lamp assembly housing and the reflector, movement of the bezel relative to the lamp assembly housing by use of the adjustment means causing the lamp to be displaced relative to the reflective surfaces of the reflector, thereby to alter beam width of light emanating from the lamp assembly.
- 22. The lamp assembly of claim 21 wherein the adjustment means comprises arcuate thread elements formed on the cylindrical body portion of the lamp assembly housing and tab elements formed on the bezel, the tab elements of the bezel following the thread elements to allow relative movement therebetween.
- 23. The lamp assembly of claim 22 and further comprising stop means carried by the lamp assembly housing at respective ends of the thread elements to limit relative movement between the lamp assembly housing and the bezel.
- 24. The lamp assembly of claim 21 and further comprising knurl means formed on the bezel for facilitating gripping of the bezel manually for rotation of the bezel.
- 25. The lamp assembly of claim 13 and further comprising means carried by the lamp assembly housing for adjusting beam widths of illumination emanating from the lamp assembly housing.
- 26. The lamp assembly of claim 13 wherein the lamp comprises a sealed beam lamp.
- 27. A lamp assembly mountable to a housing of a lighting fixture, the housing having an aperture formed therein, comprising:a lamp assembly housing having a portion thereof shaped as a spherical segment; a lamp mounted by the lamp assembly housing; a swivel plate shaped as a spherical segment and having one face which is concave in conformation, the opposite face of the swivel plate being received substantially within the aperture formed in the housing and being rotatable within the aperture, the spherical face of the swivel plate being congruent with the shape of the portion of the lamp assembly housing which is shaped as a spherical segment; and, means for mounting the lamp assembly housing to the swivel plate for movement relative to the swivel plate.
- 28. The lamp assembly of claim 27 wherein the lamp comprises a sealed beam lamp.
- 29. The lamp assembly of claim 27 and further comprising means carried by the lamp assembly for adjusting beam widths of illumination emanating from the lamp assembly.
US Referenced Citations (3)