A variable displacement hydraulic pump or motor promises the potential for energy savings over throttling valve control. However, the efficiency of variable displacement machines can decrease significantly at low displacement. This can result in poor efficiency for applications operating at partial load for the majority of the cycle. Example applications include hydraulic hybrid vehicles, hydrostatic transmissions for wind power, and the unique application of compressed air energy storage using a liquid piston. Thus, there is a general need to develop a hydraulic pump or motor with high efficiency across the full displacement range.
Previous variable displacement machines have utilized planar joints that suffer from a trade-off between high mechanical friction and high leakage to maintain hydrodynamic bearings. Some examples of linkages, such as the Stephenson III and the Watt II, are unable to achieve zero displacement.
A variable displacement hydraulic pump or motor having high efficiency at all operating conditions, including low displacement, can be beneficial to multiple applications. Two energy loss terms in conventional pumps are the friction and lubrication leakage in the kinematic joints. An example of the present subject matter includes a variable displacement six-bar crank-rocker-slider mechanism that uses low friction pin joints. Example linkages can reach zero or near zero displacement with a constant top dead center (TDC) position (or bottom dead center, BDC position), reducing or minimizing compressibility energy losses. In one example, the present subject matter provides a range of motion for a base four-bar crank-rocker, and includes a method of making an output slider dyad. The analysis provided explains mechanism performance including transmission angle, slider stroke, mechanism footprint, and timing ratio.
The present inventors have recognized, among other things, that previous linkages are unable to achieve a zero displacement in a variable displacement mechanism. An example presented herein includes a solution to this problem including a planar, six-bar linkage having a rocker link with an adjustable joint position at a ground reference.
This overview is intended to provide an overview of subject matter of the present patent application. It is not intended to provide an exclusive or exhaustive explanation of the invention. The detailed description is included to provide further information about the present patent application.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
Link R2 is connected to a first end of coupler link 22 at joint 32A. Coupler link 22, which can be modeled by link R3, is coupled to revolute joint 34A at a second end. A longitudinal axis of coupler 22 passes through the center of joint 32A and the center of joint 34A and is coincident with the line denoted in the figure as R3.
Revolute joint 34A is connected to a first end of connecting rod 24. Connecting rod 24, which can be modeled by link RS, is coupled to slider joint 36A by revolute joint 4. Revolute joint 4 is sometimes referred to as a wrist pin when associated with a piston. Slider joint 36A, sometime referred to as a prismatic joint, can include piston 42 slidably engaged with cylinder 40. Slider joint 36A has a single degree of freedom along center axis 44A and allows movement as indicated by double-ended arrow 8. Slider joint 36A can include a linear bearing and, in the example shown, slider joint 36A refers to the interface of piston 42 and cylinder 40. In one example, piston 42 and cylinder 40 define a variable displacement chamber.
Revolute joint 34A is coupled to a first end of rocker link 26. Rocker link 26, which can be modeled by link R4, is coupled to ground 20B at revolute joint 38A. Ground 20A and ground 20B share a common frame of reference but are distinguishable to the extent that a distance between ground 20A and ground 20B can be selected or adjusted, in which case, these can be viewed as a prismatic joint. Similarly, and in various examples, cylinder 40 is tied to ground which can include ground 20A, ground 20B, or another frame of reference.
The combination of link R1 (common ground between joint 30 and joint 38A), link R2, link R3, and link R4 can be viewed as a four-bar crank-rocker mechanism having an input crank, a coupler link, and a rocker link.
In the example shown, the position of the joint 38A can be adjusted through dashed arc 46A. Arc 46A is centered on a point not shown in
Translation (or displacement) of slider joint 36A is determined by the position of joint 38A relative to center axis 44A of slider joint 36A. In particular, when joint 38A is positioned collinear with center axis 44A, no translation of slider joint 36A occurs. With increasing distance between joint 38A and center axis 44A, displacement of slider joint 36A increases in response to rotation of rotary shaft 15.
System 10A also exhibits a uniform stroke end position of slider joint 36A that is independent of the position of adjustable link 38A and independent of the displacement of slider joint 36A. The stroke end position can be a TDC position or a BDC position. In the example shown, without regard to the position of adjustable link 38A, slider joint 36A returns to the same TDC position at the left-most end of the stroke travel (assuming the cylinder head is on the left-most end of cylinder 40). In the case of a fluid pump, the deterministic and consistent TDC position of the slider joint 36A means that nearly all of a working fluid can be ejected on every stroke of a piston to minimize compressibility losses.
System 10A can be implemented as a motor or as a pump. For example, a linear reciprocating power supply, such as a pitman arm or a piston in a cylinder of an internal combustion engine, can be coupled to slider joint 36A and produce a rotary output at shaft 15. In another example, rotary power coupled to shaft 15 can be converted to linear reciprocating power at slider joint 36A. When implemented as a pump, the fluid flow driven by slider joint 36A can go to zero with continuous rotation of shaft 15.
Rotary shaft 15 can be driven by a prime mover such as an electric motor, a wind turbine, or other source of rotary power.
In the example shown, joint 30 is off-axis relative to center axis 44A and has a crank-slider configuration sometimes referred to as offset. In other examples, joint 30 is coaxial with center axis 44A and has a crank-slider configuration sometimes referred to as inline.
In
To create an arc of joint 38B that can be associated with TDC (or BDC), point K is located at either end of the coupler link curve, shown in
With R1MIN, R1MAX, and the location of TDC defined, the arc of acceptable ground pivots can be determined. The adjustable ground pivot, at joint 38B in
Link R1 can be set to either R1MIN or R1MAX when determining the location of zero displacement. As such, the ground position of R4 (seen as joint 38B in
The angle of axis of the slide joint (shown as center axis 44B in
In one example, the slider dyad configuration includes a connecting rod having a length equal to that of the rocker link. In each of the foregoing examples, one end of the connecting rod is pinned to the base four-bar at point K, and the other end is pinned to the slider joint that travels along the center axis of the slide. When the grounded end of the rocker link is coincident with the center axis of the slider joint, no translation is imparted to the slider because K travels in an arc about the slider joint. As the grounded end of the rocker link moves away from the center axis of the slider joint, the path of K varies. As a result, the slider joint is translated along the axis.
If rocker link R4 is tied to ground at position 50E, then both connecting rod link RS and rocker link R4 rock back and forth at joint 34F with rotation of crank link R2 and slider joint 36B exhibits zero displacement. This configuration is seen in system 10G shown in
A transmission angle can be defined as the acute angle between the relative velocity vectors of the output link and the coupler link. Force is best transmitted through these links when the transmission angle is 90°. There are two transmission angles of interest in this linkage, the angle between link R3 and link R4 and the angle between the connecting rod link RS and the slider joint. The minimum transmission angle between links R3 and R4 can be defined by setting the minimum and maximum lengths of the ground link, R1. The connecting rod to slider transmission angle can be calculated using standard position analysis techniques. The connecting rod to slider transmission angle is dependent on the angle of the center axis of the slider joint. With reference to
where θ4max occurs at the overlapped case and θ4min occurs at the extended case of the linkage. This selection of the slider axis is pointed at the center of this arc swung by R4, as seen in
The slider joint displacement can be defined as the distance traveled by the slider joint along the center axis of the slider joint from TDC to BDC. The maximum displacement of the slider joint is calculated when the adjustable ground pivot, at joint 38F in
The footprint of the linkage is defined as the two-dimensional area occupied by the linkage throughout the range of motion and includes the entirety of the linkage. This area is found by setting the extents of the linkage to a polygon and calculating the internal area. The units of the footprint are unit length squared.
Any value for the lengths of links R3 and R4 and their corresponding minimum transmission angle can be selected in any of the four configurations shown in
Bar 54, bar 56, and bar 58 can represent any of the links, couplings, connectors, or rods shown elsewhere in this document. For example, bar 54 can represent coupler link 22 (
In some of the examples shown, displacement variability is achieved by moving a ground pivot effectively changing a length of link R1. In other examples, displacement variability is achieved by changing the length of a moving link, such as the crank length, the coupler link, the connecting rod link, or the rocker link. It will also be appreciated, that the present subject matter can be configured to provide a constant displacement with variable rotary shaft speed. For example, an adjustable ground point (on the rocker link) or an adjustable link length can be configured to compensate for variations in crank shaft speed and thereby maintain a constant displacement volume. In this case, for example, the ground point position or the link length can be adjusted using a processor-controlled servo.
In one example, such as system 10A shown in
In one example, a system can be described as a crank-slider linkage having a jointed connecting rod affixed to a piston (or a cylinder) and coupled to a crank. The connecting rod can include a first link (sometimes referred to as a coupler link) and a second link (sometimes also referred to as a connecting rod). In this case, first link and second link are connected by a common revolute joint, and the common revolute joint is tied to ground by a binary rocker link.
As noted,
Other configurations are also contemplated. For example, some configurations include link RS and link R4 on the same side of the longitudinal axis of link R3. Some configurations in which link RS and link R4 are on a common side of the longitudinal axis can be tailored to provide zero displacement and a uniform TDC (or BDC) position. Some configurations have link R4 and link RS disposed on opposing sides of the longitudinal axis of link R3. In these configurations, the system may be incapable of achieving zero displacement or uniform TDC position.
Example 1 can include or use an apparatus such as can include or use a crank-slider linkage and a rocker linkage. The crank-slider linkage includes a crank coupled to a slider by a jointed connecting rod. The jointed connecting rod includes a first link and a second link. The first link is coupled to the second link by a first revolute joint. The first link is coupled to the crank and has a longitudinal axis. The rocker link has a rocker end and a ground end. The rocker end is coupled to the jointed connecting rod. The ground end is coupled to ground by a second revolute joint. The rocker link and the second link are disposed on a common side of the longitudinal axis.
Example 2 can include, or can optionally be combined with the subject matter of Example 1, to optionally include wherein a position of the second revolute joint is adjustable.
Example 3 can include, or can optionally be combined with the subject matter of one or any combination of Example 1 or Example 2 to optionally include wherein the rocker end is coupled to the connecting rod at the first revolute joint.
Example 4 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 3 to optionally include wherein a position of the second revolute joint is adjustable along an arc.
Example 5 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 4 to optionally include wherein the second link is coupled to the slider and further wherein the second link and the rocker link are of equal length.
Example 6 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 5 to optionally include wherein the slider is disposed between a center axis of the crank and the second revolute joint.
Example 7 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 6 to optionally include wherein displacement of the slider decreases as a relative distance between the second revolute joint and the center axis of the slider decreases.
Example 8 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 7 to optionally include wherein the slider remains in a fixed position with crank rotation and with the second revolute joint aligned with a center axis of the slider.
Example 9 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 8 to optionally include wherein displacement decreases as a relative distance between the second revolute joint and the crank decreases.
Example 10 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 9 to optionally include wherein displacement increases as a relative distance between the second revolute joint and the crank decreases.
Example 11 can include or use an assembly such as can include or use a variable displacement chamber, a linkage, and rotary shaft. The variable displacement chamber has a piston in a cylinder. The linkage is coupled to the variable displacement chamber. The rotary shaft is coupled to the linkage. The linkage includes a coupler link coupled to the rotary shaft. The coupler link has a longitudinal axis and the coupler link is coupled to a connecting rod by a first revolute joint. The connecting rod is coupled to the chamber. The linkage includes a rocker link coupled to ground at a second revolute joint. The rocker link is coupled to the first revolute joint. The second revolute joint and the chamber are disposed on a common side of the longitudinal axis. The chamber has a displacement determined by a position of the second revolute joint relative to a center axis of the piston in the cylinder.
Example 12 can include, or can optionally be combined with the subject matter of Example 11, to optionally include wherein the variable displacement chamber is configured to carry a fluid.
Example 13 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 or 12 to optionally include wherein the rotary shaft is configured to be driven.
Example 14 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 13 to optionally include wherein the rocker link and the connecting rod are of equal length.
Example 15 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 14 to optionally include wherein the position is user selectable.
Example 16 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 15 to optionally include wherein at least one of the coupler link, the connecting rod, and the rocker link have an adjustable length.
Example 17 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 16 to optionally include wherein displacement decreases as a relative distance between the second revolute joint and the center axis decreases.
Example 18 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 17 to optionally include wherein the chamber maintains a fixed displacement with rotation of the rotary shaft and with the second revolute joint aligned with the center axis.
Example 19 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 18 to optionally include wherein displacement decreases as a relative distance between the second revolute joint and the rotary shaft decreases.
Example 20 can include, or can optionally be combined with the subject matter of one or any combination of Examples 11 through 19 to optionally include wherein displacement increases as a relative distance between the second revolute joint and the rotary shaft decreases.
Example 21 can include or use a system such as can include or use a four-bar crank-rocker assembly and a slider joint. The four-bar crank-rocker assembly has a first revolute joint configured to travel in a planar arc with rotation of the crank. The first revolute joint is coupled to the crank by a coupler link. The coupler link has a longitudinal axis. The first revolute joint is coupled to a rocker link. The rocker link is coupled to ground at a second revolute joint. The slider joint has a center axis and having a connecting rod coupled to the four-bar crank-rocker assembly. The second revolute joint and the slider joint are disposed on a common side of the longitudinal axis. Displacement of the slider joint is determined by a position of the second revolute joint relative to the center axis.
Example 22 can include, or can optionally be combined with the subject matter of Example 21 to optionally include wherein the connecting rod is coupled to the four-bar crank-rocker assembly at the first revolute joint.
Example 23 can include, or can optionally be combined with the subject matter of one or any combination of Examples 21 or 22 to optionally include wherein displacement decreases as a relative distance between the second revolute joint and the center axis decreases.
Example 24 can include, or can optionally be combined with the subject matter of one or any combination of Examples 21 through 23 to optionally include wherein the slider joint remains stationary with rotation of the rotary shaft and with the second revolute joint aligned with the center axis.
Example 25 can include, or can optionally be combined with the subject matter of one or any combination of Examples 21 through 24 to optionally include wherein the displacement decreases as a relative distance between the second revolute joint and the crank decreases.
Example 26 can include, or can optionally be combined with the subject matter of one or any combination of Examples 21 through 25 to optionally include wherein the displacement increases as a relative distance between the second revolute joint and the crank decreases.
Each of these non-limiting examples can stand on its own, or can be combined in various permutations or combinations with one or more of the other examples.
The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention can be practiced. These embodiments are also referred to herein as “examples.” Such examples can include elements in addition to those shown or described. However, the present inventors also contemplate examples in which only those elements shown or described are provided. Moreover, the present inventors also contemplate examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
In the event of inconsistent usages between this document and any documents so incorporated by reference, the usage in this document controls.
In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” In this document, the term “or” is used to refer to a nonexclusive or, such that “A or B” includes “A but not B,” “B but not A,” and “A and B,” unless otherwise indicated. In this document, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Also, in the following claims, the terms “including” and “comprising” are open-ended, that is, a system, device, article, composition, formulation, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to comply with 37 C.F.R. §1.72(b), to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
This patent application claims the benefit of priority under U.S. Provisional Patent Application Ser. No. 61/693,998, filed on Aug. 28, 2012, which is hereby incorporated by reference herein in its entirety.
This invention was made with Government support under EFRI-1038294 awarded by the National Science Foundation. The Government has certain rights in the invention.
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Number | Date | Country | |
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20140060319 A1 | Mar 2014 | US |
Number | Date | Country | |
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61693998 | Aug 2012 | US |