The present application relates to excavation equipment such as earth-working buckets, also known as excavation buckets and dippers, and more particularly to door locking mechanisms of such equipment.
Excavation equipment, and in particular earth working buckets such as cable shovel dippers, are used, amongst other applications, for heavy earthwork applications such as mining and excavation. Buckets typically have a leading edge, also known as the lip, that performs a digging action, so as to fill the cavity of the bucket. A closable door is on the trailing end of the bucket, and may be opened to empty the bucket of its content. Due to the weight of the content in the bucket, and the harsh conditions of operation (e.g., moisture, dirt, abrasiveness), known mechanisms to close the bucket door are exposed to wear, and this may hamper the closing action of the door and lead to maintenance, downtime, repairs, etc. In some cases, adjustments of the mechanisms take time. Improvements are sought.
In an aspect of the present disclosure, there is provided a locking mechanism for a bucket of the type having a main body defining a cavity and an opening configured for unloading a content of the bucket from the cavity and a door pivotally mounted on the main body, the door movable between a closed position in which the opening is substantially closed by the door and an opened position in which the content may exit the bucket via the opening, the locking mechanism comprising: a locking mechanism having a latch bar engaged by a lever bar, the lever bar in abutment against a fulcrum, the lever bar movable between a locked position in which the latch bar locks the door in the closed position by engagement with at least one abutment surface on the main body, and an unlocked position in which the latch bar is disengaged from at least one abutment surface to allow movement of the door from the closed position to the opened position; and an adjusting mechanism operable to move the fulcrum relative to the door to vary an overlap of the latch bar with the at least one abutment surface.
In another aspect, there is provided a bucket comprising: a main body defining a cavity and an opening for unloading a content of the bucket from the cavity; a door pivotally mounted on the main body, the door movable between a closed position in which the opening is substantially closed by the door and an opened position in which the content may exit the bucket via the opening; a locking mechanism having a latch bar engaged by a lever bar, the lever bar in abutment against a fulcrum, the lever bar movable between a locked position in which the latch bar is received within a recess defined by the main body and in which the door is locked in the closed position, and an unlocked position in which the latch bar is disengaged from the recess to allow the door to move from the closed position to the opened position; and an adjusting mechanism operable to vary a position of the fulcrum relative to the door to vary a penetration depth of the latch bar into the recess.
In a further aspect of the present disclosure, there is provided a locking mechanism for a door of a bucket, comprising: a latch bar engaged by a lever bar, the lever bar in abutment against a fulcrum, the lever bar movable between a locked position in which the latch bar is received within a recess defined by the main body and in which the door is locked in the closed position, and an unlocked position in which the latch bar is disengaged from the recess to allow the door to move from the closed position to the opened position; and an adjusting mechanism operable to vary a position of the fulcrum relative to the door to vary a penetration depth of the latch bar into the recess.
Many further features and combinations thereof concerning the present improvements will appear to those skilled in the art following a reading of the instant disclosure.
DESCRIPTION OF THE DRAWINGS
Referring to
As a general description, the bucket 10 has a main body 10a, generally tubular in shape, or hollow as another way to described the body 10a, having a leading end for excavation, and a trailing end opposite the leading end. The bucket 10 defines an inner cavity 11 for receiving earth or like excavation products, with a lip 12 leading the excavating. The lip 12 is shown generally in
Pivot supports 14 may be adjacent to a trailing end of the bucket 10. The pivot supports 14 may be provided on both sides of the bucket 10, and are above a trailing opening 15 of the bucket 10 through which the load of earth in the inner cavity 11 of the bucket 10 may be unloaded. The pivot supports 14 are provided to pivotally support a door 20 (
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An overlap O taken along a longitudinal axis L of the latch bar 31 is defined between the insert 31b of the latch bar 31 and an abutment surface(s) (i.e., latch abutment surface) such as that of the keeper insert 16b when the latch bar 31 is in the locked position. The overlap O is preferably between 0.75 inch and 1 inch. An overlap O of less than 0.75 inch may be insufficient to keep the door 20 closed whereas an overlap O of more than 1 inch may require too much force to move the latch bar 31 from the locked position to the unlocked position. Nevertheless, it is contemplated to have an overlap O outside this range. Another range may be from 0.25 inch. Another range may include as high as 6.0 inches.
Typically, to adjust the overlap O, a user inserts or removes shims between the first end 32a of the lever bar 32 and a fulcrum on the door 20 to change a height of the fulcrum relative to the door. The shims are used to adjust a distance by which the distal end 31a of the latch bar 31 protrudes beyond a periphery of the door 20 and may consequently adjust the overlap O. However, inserting and removing those shims is a tedious task often requiring more than one person. Downtime and profit losses may therefore occur.
The locking mechanism 30 includes an adjusting mechanism 40 that is operable to vary a distance D (
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A cam 43 defines the fulcrum F against which the first end 32a of the lever bar 32 abuts. As explained below, the cam 43 allows an adjustment of the distance D between the first end 32a of the lever bar 32 and the bottom edge 22b of the body 22 of the door 20 to vary the penetration depth of the latch bar 31 into the recess 16a and to vary the overlap O.
The adjusting mechanism 40 includes an axle 44 that is rotatably engaged to the enclosure 41. Namely, the axle 44 is received within apertures 41d defined through the top and bottom walls 41a, 41b, though a single aperture 41d and a pivot depression, pillow blocks, etc, could be used as well. Bearings may be disposed between peripheral surfaces of the apertures 41d and the axle 44 to assist rotation of the axle 44 relative to the enclosure 41. The bearings may be roller element bearings, plain bearings, a pin with bushings, etc. The axle 44 includes a first portion 44a and a second portion 44b projecting coaxially from the first portion 44a. A diameter of the first portion 44a is greater than that of the second portion 44b to define a shoulder 44c. An annular sleeve 45 is disposed around the second portion 44b of the axle 44 to define a second shoulder 45a. The axle 44 defines an hexagonal head 44d at one of its extremities, or like engageable feature for a tool to impart a rotation to the axle 44. For instance, the hexagonal head 44d is located outside the enclosure 41 and is engageable by a ratchet, a wrench, etc to rotate the axle 44 about its longitudinal axis and relative to the enclosure 41. A nut and washer 44e, 44f may be used at an opposite extremity of the axle 44 to axially secure the axle 44 to the enclosure 41, and hence secure the axle 44 in position relative to the enclosure 41. It will be appreciated that the head 44d need not be hexagonal and that other shapes, such as square, are contemplated. In some cases, an aperture defined radially through the axle 44 may be used as a socket to insert at tool to rotate the axle 44. In an embodiment, an axis of rotation of the axle 44 is generally parallel to a direction of movement of the latch bar 31 when projected on a common plane in which the axis of rotation lies. “Generally parallel” may be an angle ranging from −10 degrees to 10 degrees from a virtual intersection. The axis of rotation of the axle 44 could also be generally perpendicular to a direction of movement of the latch bar 31 when projected on a common plane in which the axis of rotation lies. “Generally perpendicular” may be an angle ranging from 80 degrees to 100 degrees from a virtual intersection.
The axle 44 defines an annular recess 44g proximate the head 44d. The annular recess 44g is engageable by two tangs 46a of a member such as a plate 46. The plate 46 is securable to the top wall 41a of the enclosure 41 via a fastener 46b. The two tangs 46a are spaced apart from one another by a distance substantially corresponding to a diameter of the axle 44 at the annular recess 44g. Hence, once the axle 44 is inserted into the apertures 41d of the top and bottom walls 41a, 41b, or held in the enclosure 41 for rotation on itself, the axle 44 may be axially held in place by the two tangs 46a of the plate 46 that block the hexagonal head 44d from the axle 44 from penetrating into the enclosure 41. Other configurations are contemplated, such as a flange or washer located in the recess 44g, or integral with the axle 44. The axle 44 is held by the enclosure 41, or other structural component (e.g., blocks, etc) so as to be rotatable about its longitudinal axis, while being prevented from moving in translation. Stoppers, abutments, flanges, set screws, etc, may be used to achieve this configuration, the description provided above being one possible configuration among others.
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The gear assembly 50 further includes a spur gear 52 meshed with the worm gear 51. In the present embodiment, the worm gear 51 and the spur gear 52 have axes of rotation that are transverse to one another. The spur gear 52 is drivingly engaged to a shaft 53. The shaft 53 and the spur gear 52 define keyway and key 53a, 52a (
It will be understood that any suitable gear arrangement may be used to transmit a rotational input from the axle 44 to the cam 43. A planetary gear, strap and pulleys, and other means may be used for the transmission of the rotational input from the axle 44 to the cam 43. In some cases, two bevel gears may be used. It is also appreciated that the enclosure 41 may be omitted. That is, any suitable means may be used to support the gears, axle, cam, and other components to the door 20 without departing from the scope of the present disclosure. For instance, brackets may be used to support these components on the door 20.
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The different parts of the adjusting mechanism 40 and gear assembly 50 having been describe, operation of the adjusting mechanism 40 is now described. In use, when it is required to adjust the overlap O between the insert 31b of the latch bar 31 and the keeper insert 16b, a user may use a tool, such as a ratchet, to drivingly engage the head 44c of the axle 44 to rotate the axle 44 about its longitudinal axis. Alternatively, motorization may be used to rotate the axle 44. Rotation of the axle 44 induces rotation of the worm gear 51 that is drivingly engaged on the axle 44. The worm gear 51 is meshed with the spur gear 52 such that rotation of the worm gear 51 induces rotation of the spur gear 52 and of the shaft 53 on which the spur gear 52 is mounted. Rotation of the shaft 53 causes rotation of the cam 43. The user therefore rotates the axle 44 until another one of the abutment recesses 43d becomes in contact with the first end 32b of the lever bar 32. The user may choose a direction of rotation of the axle 44 (e.g., clockwise, counter clockwise) to either increase a vertical distance between the first end 32b of the lever bar 32 and the shaft 53 thereby increasing an effective height of the fulcrum to decrease the overlap O. Or, the user may decrease the vertical distance between the first end 32b of the lever bar 32 and the shaft 53 thereby decreasing the effective height of the fulcrum to increase the overlap O to increase the overlap O. The gear assembly 50 has a self-blocking feature, in that it passively holds an orientation of the cam 43 by mechanical jamming. Stated differently, the engagement of the teeth of the spur gear 52 with the worm gear 51 block the spur gear 52 from rotating—i.e., block an orientation of the spur gear 52—a rotation of the worm gear 51 being required to cause a rotation of the spur gear 52. Unless receiving torque from a user or motor, the gear assembly 50 is static. Moreover, the lever bar 32 resting on an abutment recess 43d is aligned vertically with a center of rotation of the cam 43, the lever bar 32 will not bias the cam 43 in rotating.
The disclosed adjusting mechanism 40 may allow an adjustment of a height of a fulcrum of the lever bar 32 in a safe manner and without requiring undue effort. Ease of adjustment of the overlap O may allow a decrease in the duration of downtime. The ease of adjustment provided by the disclosed adjusting mechanism 40 may allow an increase in the frequency of the adjustment. There is substantially no force or weight applied on the adjusting mechanism 40, and off-the-shelf tools may be used for the adjustment. The adjustment is self-locking due to the worm gear 51. That is, it is possible to rotate the cam 43 using the head 44c of the axle 44, but exerting a rotational force directly on the cam 43 will not result in its rotation. The different openings 41g defined through the enclosure 41 may allow dirt to escape the enclosure 41 upon actuation of the adjusting mechanism 40.
The locking mechanism 30 may be generally described as being for a bucket of the type having a main body defining a cavity and an opening configured for unloading a content of the bucket from the cavity and a door pivotally mounted on the main body, the door movable between a closed position in which the opening is substantially closed by the door and an opened position in which the content may exit the bucket via the opening. The locking mechanism 30 may include a locking mechanism having a latch bar engaged by a lever bar, the lever bar in abutment against a fulcrum, the lever bar movable between a locked position in which the latch bar locks the door in the closed position by engagement with at least one abutment surface on the main body, and an unlocked position in which the latch bar is disengaged from at least one abutment surface to allow movement of the door from the closed position to the opened position. An adjusting mechanism may be operable to move the fulcrum relative to the door to vary an overlap of the latch bar with the at least one abutment surface.
As can be seen therefore, the examples described above and illustrated are intended to be exemplary only. The scope is indicated by the appended claims.
The present application claims the priority of U.S. patent application Ser. No. 63/161,036, filed on Mar. 15, 2022 and incorporated herein by reference.
Number | Date | Country | |
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63161036 | Mar 2021 | US |