This invention generally relates to adjustable mounting devices and related methods.
Adjustable mounting devices are commonly employed to mount one object or device onto another object, device, or structure. Typically, the position of the mount needs to be adjusted until the desired position is achieved. The desired position can then be secured by locking the device in the position, e.g., by tightening a screw.
However, conventional adjustable mounts provide a limited range of adjustment. Further, even upon locking the device in a desired position, conventional mounts may not hold the desired position. This is especially true when force is exerted upon the mounted object, e.g., hammering or striking the object to secure it on the mount.
The invention provides an adjustable mount that permits a wide range of adjustment along or about multiple axes. The invention also provides an adjustable mount that makes possible a straightforward, yet robust way of securing the device in a desired position and maintaining the device in that desired position. The invention is applicable for use in diverse environments, including the medical field.
One aspect of the invention provides an adjustable mount assembly and related methods comprising a mount defining a mounting surface carried by a pivot surface for movement relative to at least one of an x-axis, a y-axis, and a z-axis, where the z-axis is the axis of the pivot surface. The invention further comprises a locking mechanism configured to free the mount for movement and to restrain the mount against movement.
Another aspect of the invention provides an adjustable mount assembly and related methods comprising a mount defining a mounting surface carried for movement relative to a support. The invention further comprises a locking mechanism comprising a series of stacked washers to free the mount for movement and to restrain the mount against movement.
A single mount can be used to mount an object or device in diverse environments, e.g., to mount an audio speaker.
A plurality of mounts can be coupled together along an orientation axis to form an articulated mounting assembly. The orientation axis can be linear or curvilinear. Each mount can have a pivot axis either along or transverse to the orientation axis. A mounting assembly can be used in diverse environments, e.g., to mount a series of objects or devices, such as lights.
Methods provide for rotating or rocking the mount to obtain the desired position. The methods further provide for securing the mount in the desired position and mounting an object on the mount.
Other features and advantages of the inventions are set forth in the following specification and attached drawings.
a is a side sectional view of the assembled components of the system shown in FIG. 2.
b is a view similar to
a-4e illustrate rotational movement of the cooperating components of the assembled system shown in FIG. 2.
a is a side sectional view of the assembled components of the system shown in FIG. 3 and illustrating the system components in a level position.
b is a sectional view as shown in
c is a sectional view as shown in
a-9e illustrate rotational movement of the cooperating components of the assembled system shown in FIG. 7.
a-16c illustrate movement of the cooperating parts of the assembled system shown in FIG. 14.
a-17d illustrate various embodiments of composite mounting assemblies embodying features of the invention.
The invention may be embodied in several forms without departing from its spirit or essential characteristics. The scope of the invention is defined in the appended claims, rather than in the specific description preceding them. All embodiments that fall within the meaning and range of equivalency of the claims are therefore intended to be embraced by the claims.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention that may be embodied in other specific structure. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
I. The Adjustable Locking Mount System
A. System 1: Interior Hub Centrally Located with Respect to Mounting Surface
The system 10A comprises the pivot pin 12, at least one slip washer 14, at least one lock washer 16, a mounting hub 18, and a locking screw 20. Each of these components of the system 10A will now be described in detail.
1. System Components
As seen in
In particular, the convex arrangement permits adjustment of the mounting hub 18 by swinging or tilting across the axis of the pivot pin 12 (i.e., rotation about the x-axis and y-axis) as well as by rotating or twisting about the axis of the pivot pin 12 (i.e., rotation about the z-axis) (see
As best seen in
The pivot pin 12 can be made of suitable metal, plastic, or ceramic materials and formed by conventional molding or machining techniques.
As shown in
The mounting surface 24 is configured to mate with an object or device being mounted on the hub and therefore can take on a variety of shapes. Thus, the mounting hub 18 serves as a base for mounting of another object or device. For example, the mounting surface 24 can be circular or geometric. In the illustrated embodiment, the mounting surface 24 is generally circular.
Additionally, the mounting surface 24 can be stepped to further aid in positioning and securing the object or device on the mounting surface 24 (not shown). In this arrangement, the object or device being mounted would have a complementary stepped surface. The stepped surface provides greater control of any adjustment by permitting adjustment to be in uniform increments and reducing the risk of inadvertent movement. The mounting surface 24 could alternatively be a threaded surface to facilitate engagement with a mating part.
As best illustrated in
As shown in
As best seen in
The mounting hub 18 serves to engage and pivot about the pivot pin 12, thus permitting adjustment of the position of the mounting hub 18 with respect to the pivot pin 12, as will be described later. Upon obtaining the desired position, the position of the mounting hub 18 can be locked by use of the locking screw 20, as will also be described in greater detail later.
The mounting hub 18 can be made of any suitable metal or plastic and formed by conventional machining or molding techniques.
As shown in
The center of the slip washer 14 serves to receive the locking screw 20. The center of the slip washer 14 is of a diameter only slightly larger than the outside diameter of the locking screw 20. The slip washer 14 also serves to provide a frictional surface, which upon tightening of the locking screw 20, serves to further secure the mounting hub 18 in a desired position.
The slip washer 14 permits the lock washer 16 to slide across the surface of the slip washer 14 (see
As seen in
The radii of the washers 14 and 16 can be varied to accommodate the thickness of the individual washers 14 and 16. Regardless of the thickness or radii of the washers 14 and 16, the washers 14 and 16 are configured to rotate about the same pivot point.
Desirably, as illustrated in
In this arrangement, the second slip washer 14 provides an additional frictional surface, which upon tightening of the locking screw 20, serves to further secure the desired position.
The slip washer(s) 14 can be made of any suitable metal or plastic and formed by conventional machining or molding techniques.
As also seen in
As
As in the case of the slip washer 14, the center of the lock washer 16 serves to receive the locking screw 20. The center of the lock washer 16 is also sized larger than the center of the slip washer 14. That is, the center of the lock washer 16 not only serves to receive the locking screw 20, but also permits the lock washer 16 to pivot about the pivot pin 12.
The lock washer 16 also provides two additional frictional surfaces when sandwiched between two slip washers 14, which upon tightening of the locking screw 20, serve to further secure the desired position.
As also seen in
This arrangement secures/couples the lock washer 16 to the interior hub 22 and permits the lock washer 16 to slide with the mounting hub 18 over the slip washer 14 (see, e.g.,
Like the slip washer 14, the lock washer 16 can be made of any suitable plastic or metal and formed by conventional molding or machining techniques.
Desirably, as previously noted, a second slip washer 14 similar in function but differing in spherical radii from the first slip washer 14 can be provided. In this arrangement, as seen in
As also shown in
As illustrated in
The locking screw 20 can be made of any suitable plastic or metal and formed by conventional molding or machining techniques.
The locking screw 20, when not fully tightened, serves to hold the assembly while the desired position is determined. Tightening of the locking screw 20 compresses the washers 14 and 16, hub 18, and pin 12 together, thereby creating multiple frictional forces between the mating surfaces. These frictional forces and the compression of the screw 20 are what limit movement in the locked position.
It will be apparent that the components just described can be used in any combination. For example, plastic slip washers 14 may be alternated with metal lock washers 16.
2. Adjustment of the Orientation of the Mounting Hub
The system 10A as previously described enables the mounting hub 18 to be oriented in a variety of directions with respect to the pivot pin 12. The types of movement, and thus the types of adjustments permitted, will now be discussed.
The system 10A permits movement of the mounting hub 18 in at least three rotational directions.
First, as represented by arrows in
Second, as represented arrows in
Third, as represented by arrows in
It is to be understood that the rotational and rocking movements permit adjustment in virtually an infinite number of rotational directions.
B. System 2: Interior Hub Eccentrally Located with Respect to Mounting Surface
1. System Components
Like system 10A, the system 10B comprises a pivot pin 12, at least one slip washer 14, at least one lock washer 16, a mounting hub 18, and a locking screw 20.
Also like system 10A, the mounting hub 18 has an exterior pivot surface 28 that is located centrally with respect to the interior hub 22. In this embodiment, as
2. Adjustment of the Orientation of the Mounting Hub
The system 10B as previously described enables the mounting hub 18 to be oriented in a variety of directions with respect to the pivot pin 12. The types of movement, and thus the types of adjustments permitted, will now be discussed.
The system 10B permits movement of the mounting hub 18 in at least five directions.
First, as represented by arrows in
Second, as represented by arrows in
Third, as represented by arrows in
As best illustrated in
Reorientation or translation of the linear position of point A1 and point A2 with respect to the pivot pin 12 is possible when the mounting hub 18 is rotated about the z-axis.
Reorientation of points A1 and A2 with respect to the x-axis provides a fourth degree of freedom. Similarly, reorientation of points A1 and A2 with respect to the y-axis provides a fifth degree of freedom.
It is to be understood that the rotational and rocking movements just described permit adjustment in virtually an infinite number of directions.
After the desired position is obtained, the locking screw 20 is tightened to secure the mounting hub 18 in the desired position, as previously described for System 10A (see
In some instances, it may be desirable to limit the range of motion or degrees of freedom of the adjustable mount. Two additional systems (System 3 and System 4) that limit the range of motion of the adjustable mount will now be described.
C. System 3: 5-Washer System with Washers Engaged with the Hub and Post to Restrict Rotation about the Z-Axis in the Locked Position.
The system 10C comprises a pivot pin 12, three slip washers 14, two lock washers 16, a mounting hub 18, and a fastener 21, e.g., a nut. While the illustrated embodiment depicts a five-washer system, a greater or lesser number of slip washers 14 and lock washers 16 can be provided, as previously described.
As best seen in
Additionally, the pivot pin 12 has a post 35 protruding from the top with an outer diameter shaped to mate with a similarly-shaped inner diameter on the slip washers 14 to prevent rotation between the post 35 and the slip washers 14.
For example, in the embodiment illustrated in
This arrangement permits all degrees of freedom as previously described for systems 10A and 10B, but has additional restriction to movement about the z-axis when in the locked position.
Tightening of the fastener 21 serves to secure the mounting hub 18 in the desired position, as previously described for Systems 10A and 10B.
D. System 4: Flat Washer System
Similar to system 10C, the system 10D comprises a pivot pin 12, three slip washers 14, two lock washers 16, a mounting hub 18, and a locking screw 20. The invention also contemplates embodiments having a greater or lesser number of slip washers 14 and lock washers 16.
In this embodiment, the pivot pin 12, slip washers 14, lock washers 16, and mounting hub 18 each have flat surfaces.
As represented by arrows in
As represented by arrows and phantom lines in
As represented with the previous embodiments 10A-10C, tightening the screw 20 compresses the washers 14 and 16 together and multiplies the frictional forces between surfaces to restrict motion between the hub 18 and the pivot pin 12.
II. Representative Use of System
A. Composite Mounting Assembly
The adjustable mount of any of the systems 10A-10D just described can be used alone as a single mount. Alternatively, multiple mounts can be coupled together to form a composite mounting assembly. Further, mounts of different systems can be coupled together. For example, a mount of the type of system 10A could be coupled to a mount or mounts of the type of system 10B. It is apparent that any number of mounts can be coupled together.
a-17d provide examples of three such composite mounting assemblies contemplated by the invention. In the illustrated embodiments, a series of multiple mounting frames 98 each house an adjustable mount having a mounting hub 18, as described for any of the systems 10A-10D. The frames 98 are attached along an orientation axis, designated OA in
As
Each mounting hub 18 has a pivot axis, designated PA in
a illustrates an arrangement in which first and second mounting hubs 18a and 18b have pivot axes PA generally transverse to the orientation axis OA. In
c and 17d show embodiments having first, second, and third mounting hubs 18a, 18b, and 18c. In the embodiments illustrated in
Any of the systems 10A-10D are suitable for use in mounting an object or device on another object, device, or structure. An illustration of one such use will now be provided. It is to be understood that the following example is merely illustrative and that features of the invention can be employed in an infinite number of circumstances to mount a variety of objects and devices onto various objects, devices, and structures.
B. Mounting of an Object or Device
As shown in
Next, as seen in
Finally, the position of the speaker 36 is adjusted. The position of the speaker 36 is adjusted by a combination of rotational and rocking movement along the x, y, and z axes as permitted until the desired position is obtained, as illustrated by arrows and phantom lines in FIG. 20.
This arrangement permits the position of the speaker 36 to subsequently be selectively adjusted, i.e., does not secure or fix the speaker 36 in a desired position.
In an alternate arrangement, the speaker 36 can be secured in a desired position. In this arrangement, the system 10A is first fixed onto a wall 39, as previously described (see FIG. 18). Then, the position of the mounting hub 18 is adjusted until the desired position is obtained (see, e.g.,
This arrangement secures the speaker 36 in a fixed position, i.e., does not permit subsequent selective adjustment of the position of the speaker 36 without release of the locking screw.
In a similar manner, a composite mounting assembly can be employed to mount a series of objects or devices, e.g., track lighting (not shown).
The foregoing is considered as illustrative only of the principles of the invention. Furthermore, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
This application is a divisional of U.S. application Ser. No. 10/041,707 filed 8 Jan. 2002 now U.S. Pat. No. 6,688,798, which claims the benefit of provisional U.S. Application Ser. No. 60/271,895 filed 27 Feb. 2001.
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Number | Date | Country | |
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20040151535 A1 | Aug 2004 | US |
Number | Date | Country | |
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60271895 | Feb 2001 | US |
Number | Date | Country | |
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Parent | 10041707 | Jan 2002 | US |
Child | 10760444 | US |