Chair manufacturers continually strive to improve the comfort, benefits, aesthetics, and manufacturability of the chairs they produce. Often, chairs have features, such as a reclining back, to increase comfort. Sometimes, chairs have features, such as adjustable seats, backs, back supports, armrests, and heights, to reduce or prevent injuries, including repetitive stress injury and back pain associated with sitting for long periods. Chairs are designed and built to meet an individual's needs and provide support where the individual needs it. In some chairs, the seat and back are fixed or the seat is fixed and the back tilts for comfort. In other chairs, the seat and back move together to support the occupant. Also, some chairs include a lumbar support mechanism for supporting the lower back or lumbar area of the occupant.
In a first example, a chair includes a back portion configured to engage a back of an occupant of the chair. The chair includes a frame and a conformable panel coupled to the frame. The conformable panel is configured to engage the back of the occupant of the chair, and the conformable panel includes a lumbar portion. A lumbar support mechanism is coupled to the frame. The lumbar support mechanism includes a base coupled to the frame and a lever pivotably coupled to the base. The lever comprises a shaft and a cam coupled to and being pivotable with the shaft relative to the base. A panel support translatably is coupled to the base and engaged with the cam. The lever is pivotable relative to the base to cause the cam to translate the panel support relative to the base and apply a force to the lumbar portion of the conformable panel.
In a second example, the chair of the first example, wherein the panel support includes a support plate.
In a third example, the chair of one of the previous examples, wherein the lever is pivotable relative to the base about a pivot axis, the panel support is translatable relative to the base along a translation direction, and the translation direction is substantially perpendicular to the pivot axis.
In a fourth example, the chair of one of the previous examples, wherein the lumbar support mechanism is a first lumbar support mechanism coupled to a first side of the frame, the base is a first base, the lever is a first lever, the shaft is a first shaft, the cam is a first cam, and the panel support is a first panel support, and wherein the back portion further comprises a second lumbar support mechanism coupled to a second side of the frame. The second lumbar support mechanism includes a second base coupled to the frame. A second lever is pivotably coupled to the second base, and the second lever comprises a second shaft and a second cam coupled to and being pivotable with the second shaft relative to the second base. A second panel support is translatably coupled to the second base and engaged with the second cam. The second lever is pivotable relative to the second base to cause the second cam to translate the second panel support relative to the second base and apply a force to the lumbar portion of the conformable panel.
In a fifth example, the chair of one of the previous examples, wherein the lever extends through the base, and the cam is disposed on a side of the base proximate the panel support.
In a sixth example, the chair of one of the previous examples, wherein the lever further comprises a grip coupled to the shaft opposite the cam, and the grip is disposed on a side of the base opposite the panel support.
In a seventh example, a chair includes a back portion configured to engage a back of an occupant of the chair. The back portion comprises a frame and a conformable panel coupled to the frame. The conformable panel is configured to engage the back of the occupant of the chair, and the conformable panel comprises a lumbar portion. A lumbar support mechanism is coupled to the frame. The lumbar support mechanism includes a base coupled to the frame and a lever pivotably coupled to the base. The lever comprises a shaft and a cam coupled to and being pivotable with the shaft relative to the base. A panel support is translatably coupled to the base and engaged with the cam. The lever is pivotable relative to the base to cause the cam to slide along the panel support and translate the panel support from a first position to a second position. In the first position the panel support urges the lumbar portion of the conformable panel to occupy a first lumbar support configuration and in the second position the panel support urges the lumbar portion of the conformable panel to occupy a second lumbar support configuration.
In an eighth example, the chair of the seventh example, wherein the panel support comprises a support plate.
In a ninth example, the chair of one of the previous examples, wherein the lever is pivotable relative to the base about a pivot axis, the panel support is translatable relative to the base along a translation direction, and the translation direction is substantially perpendicular to the pivot axis.
In a tenth example, the chair of one of the previous examples, wherein the lumbar support mechanism is a first lumbar support mechanism coupled to a first side of the frame, the base is a first base, the lever is a first lever, the shaft is a first shaft, the cam is a first cam, and the panel support is a first panel support, and wherein the back portion further comprises a second lumbar support mechanism coupled to a second side of the frame. The second lumbar support mechanism includes a second base coupled to the frame and a second lever pivotably coupled to the second base. The second lever comprises a second shaft and a second cam coupled to and being pivotable with the second shaft relative to the second base. A second panel support is translatably coupled to the second base and engaged with the second cam. The second lever is pivotable relative to the second base to cause the second cam to slide along the second panel support and translate the second panel support from a first position to a second position. In the first position the second panel support urges the lumbar portion of the conformable panel to occupy a first lumbar support configuration and in the second position the second panel support urges the lumbar portion of the conformable panel to occupy a second lumbar support configuration.
In an eleventh example, a chair includes a back portion configured to engage a back of an occupant of the chair. The back portion includes a frame and a conformable panel coupled to the frame and configured to engage the back of the occupant of the chair. The conformable panel comprises a lumbar portion. A lumbar support mechanism is coupled to the frame. The lumbar support mechanism comprises a base coupled to the frame and a leg pivotably coupled to the base. The leg includes an upper leg portion configured to be pivoted by a user relative to the base. A foot portion is coupled to and pivotable with the upper leg portion relative to the base. The foot portion comprises a heel portion and a toe portion. A panel support is translatably coupled to the base and engaged with the foot portion. The leg is pivotable relative to the base to cause the toe portion to slide against the panel support and translate the panel support relative to the base, and the panel support thereby applies a force to the lumbar portion of the conformable panel.
In a twelfth example, the chair of the eleventh example, wherein the panel support comprises a support plate.
In a thirteenth example, the chair of one of the previous examples, wherein the leg is pivotable relative to the base about a pivot axis, the panel support is translatable relative to the base along a translation direction, and the translation direction is substantially perpendicular to the pivot axis.
In a fourteenth example, the chair of one of the previous examples, wherein the lumbar support mechanism is a first lumbar support mechanism coupled to a first side of the frame, the base is a first base, the leg is a first leg, the upper leg portion is a first upper leg portion, the foot portion is a first foot portion, the heel portion is a first heel portion, the toe portion is a first toe portion, and the panel support is a first panel support, and wherein the back portion further comprises a second lumbar support mechanism coupled to a second side of the frame. The second lumbar support mechanism includes a second base coupled to the frame and a second leg pivotably coupled to the second base. The second leg includes a second upper leg portion configured to be pivoted by a user relative to the second base. A second foot portion is coupled to and pivotable with the second upper leg portion relative to the second base. The second foot portion comprises a second heel portion and a second toe portion. A second panel support is translatably coupled to the second base and engaged with the second foot portion. The second leg is pivotable relative to the second base to cause the second foot portion to slide against the second panel support and translate the second panel support relative to the second base, the second panel support thereby applying a force to the lumbar portion of the conformable panel.
While multiple embodiments are disclosed, still other embodiments of the present invention will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments of the invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
It should be understood that the drawings are intended facilitate understanding of exemplary embodiments of the present invention are not necessarily to scale.
The following description refers to the accompanying drawings which show specific embodiments. Although specific embodiments are shown and described, it is to be understood that additional or alternative features are employed in other embodiments. The following detailed description is not to be taken in a limiting sense, and the scope of the claimed invention is defined by the appended claims and their equivalents.
It should be understood that like reference numerals are intended to identify the same structural components, elements, portions, or surfaces consistently throughout the several drawing figures, as such components, elements, portions, or surfaces may be further described or explained by the entire written specification, of which this detailed description is an integral part. Unless otherwise indicated, the drawings are intended to be read (for example, cross-hatching, arrangement of parts, proportion, degree, etc.) together with the specification, and are to be considered a portion of the written description.
Generally, chairs according to some embodiments of the present invention include a conformable back panel (for example, formed by one or more meshes, thin and flexible polymers, thermoplastics, and the like) that are supported by a frame. The chairs further include one or more lumbar support mechanisms for applying supportive forces to a lumbar portion of the conformable back panel. The lumbar support mechanisms thereby support the lower back or lumbar area of an occupant. Additionally, the lumbar support mechanisms are adjustable to provide different amounts of support and thereby accommodate different occupant needs and/or preferences.
The base 102 includes a plurality of legs 112 (illustratively, five legs 112) for supporting the chair 100 on the surface. In some embodiments and as illustrated, each of the legs 112 includes one or more casters or wheels 114 for rolling the chair 100 on the surface. In some embodiments, each of the legs 112 lacks the wheels 114 and includes a foot (not shown), such that the chair 100 does not roll on the surface.
In some embodiments, the hub 104 is rotatably connected to the base 102, such that the seat portion 106 and the back portion 108 swivel on the base 102 via the hub 104. In some embodiments, the hub 104 includes a lever arm (not shown) for adjusting the height of the seat portion 106 and/or the back portion 108. In some embodiments, the hub 104 includes a weight activated control mechanism (not shown) for raising and lowering the seat portion 106 in response to the occupant leaning or applying force to the back portion 108.
The seat portion 106 supports the legs of an occupant and the armrests 110 support the arms of the occupant. In some embodiments, the height of each of the armrests 110 is adjustable to accommodate occupants of different sizes.
The back portion 108 engages the back of an occupant. The back portion 108 includes a frame 116 that may be constructed of various materials, such as metals, polymers, or the like. The frame 116 defines the perimeter of the back portion 108 and carries a conformable panel 118. The conformable panel 118 may be constructed of various materials, such as a mesh, a flexible polymer, or the like. The conformable panel 118 obscures the interior of the frame 116 and provides a front surface 120 for engaging the back of the occupant.
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In some embodiments, the lever 134 may be stable in the first position and the second position of the first lumbar support mechanism 122A and unstable in intermediate positions. If the lever 134 is released by the user in one of the intermediate positions, the first lumbar support mechanism 122A may be urged to return to the first position or the second position (for example, due to tension in the conformable panel 118), for example, the nearer of the first position and the second position. In other embodiments, the lever 134 may also be stable in one or more of the intermediate positions.
In some embodiments and as illustrated, the panel support 148 may translate in a direction that is substantially perpendicular to the pivot axis of the lever 134. More specifically, the panel support 148 translates relative to the base 127 in a translation direction 150 (see
Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the above described features.
The present application claims the benefit of and priority to, under 35 U.S.C. § 119(e), U.S. Provisional Application Ser. No. 63/238,908, filed Aug. 31, 2021, titled ADJUSTABLE LUMBAR SUPPORT MECHANISMS AND CHAIRS INCLUDING SAME, which is hereby incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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63238908 | Aug 2021 | US |