The present invention is directed to a module lift frame which is foldable so that it may be conveniently stored and transported without being disassembled, and so that it can be conveniently deployed for use.
Heavy industrial plants, particularly in the bitumen, heavy oil and petrochemical industries are increasingly being constructed using pre-fabricated modules. A standard module comprises a structural steel frame, and may be 20 feet wide, 80 to 120 feet long, and up to 24 feet high, with weights ranging from 50 to 160 metric tons.
Conventionally, these modules are lifted and installed using cranes and rigging assemblies such as that shown in
In the conventional rigging assemblies such as shown in
Therefore, there is a need in the art for a module lift frame which mitigates the difficulties of the prior art.
In one aspect, the invention may comprise a module lift assembly comprising:
In one embodiment, at least two segments of each sling may be pivoted into overlapping relation to each other. When in overlapping relation to each other, the two segments may be in a substantially horizontal orientation, and substantially longitudinally aligned with the lift beam that is connected by the sling to the lift assembly.
In one embodiment, each sling consists of three segments.
In one embodiment, the plurality of segments comprises a first segment and a second segment, pivotally connected by a shackle. In another embodiment, the first and second segments may be pivotally connected by a double plate connector comprising a first plate, a second plate, and at least one pin spanning between the plates for retaining the first and second segments. The at least one pin may comprise a first pin for retaining the first segment and a second pin for retaining the second segment. In another embodiment, the first and second segments may be pivotally connected by a boom pendant thimble comprising a first member for retaining the first segment, and a second member for retaining the second segment, wherein the first member and the second member are pivotally connected.
In one embodiment, each sling further comprises an adjustable length member. Each sling adjustable length member may comprise a telescoping rod or flat bar and tube or rectangular shell assembly. Each sling may further comprise a turnbuckle for secondary length adjustment.
In one embodiment, the lift assembly comprises a first multipoint adapter plate and a second multipoint adapter plate separated by a transverse spreader bar, wherein the first and second multipoint adapter plates have an apex for attachment to the transverse spreader bar, and a plurality of attachment points for the first and second plurality of slings, respectively, arrayed on an arc opposite the apex. Each of the first and second multipoint adapter plate may comprise a pair of spaced apart plates and a plurality of pins or bolts separating the pair of spaced apart plates and forming the plurality of attachment points. The transverse spreader bar may comprise a lift ear disposed at each end of the transverse spreader bar, wherein each lift ear comprises a pivoting attachment to a crane hook, and a pivoting attachment to a shackle from which a different one of the multipoint adapter plates is suspended, wherein the pivoting attachments permit pivoting movement of the transverse spreader bar relative to the crane hook and the multipoint adapter plates about a horizontal axis, parallel to the lift beams. Each lift ear may comprise a single pivot pin as the pivoting attachment to both the crane hook and the shackle from which the different one of the multipoint adapter plates is suspended.
In one embodiment, the module lift assembly further comprises a plurality of slider assemblies, each of the slider assemblies slidably attaching a shackle for attaching a module to one of the lift beams. The plurality of slider assemblies may be interconnected along the one of the lift beam. The lift beam, such as an I-beam or a double web beam, may comprise an upper flange and a lower flange wherein the plurality of slings is attached to the upper flange, and wherein the plurality of slider assemblies is supported by the lower flange.
In one embodiment, the module lift assembly further comprises a supporting structure for supporting the lift assembly in a position such that the segments of the slings are pivoted into overlapping relation to each other. The supporting structure may comprise an A-frame and a pair of saddles for receiving a transverse spreader bar of the lift assembly.
In the drawings, like elements are assigned like reference numerals. The drawings are not necessarily to scale, with the emphasis instead placed upon the principles of the present invention. Additionally, each of the embodiments depicted are but one of a number of possible arrangements utilizing the fundamental concepts of the present invention. The drawings are briefly described as follows:
The invention relates to an adjustable module lift frame assembly. When describing the present invention, all terms not defined herein have their common art-recognized meanings. To the extent that the following description is of a specific embodiment or a particular use of the invention, it is intended to be illustrative only, and not limiting of the claimed invention. The following description is intended to cover all alternatives, modifications and equivalents that are included in the spirit and scope of the invention, as defined in the appended claims.
As shown in
In one embodiment of the present invention as shown in
The upper lift assembly connects to a crane hook (5) which is attached by wire rope to either end of the transverse spreader bar (14). First and second multipoint adapter plates (10, 12) are attached to lift ears (101), as can be seen in
In one embodiment, each multipoint adapter plate (10, 12) comprises a pair of parallel plates spaced apart with pins or bolts. Each adapter plate has an apex which accepts and hangs from a shackle (102) connected to the lift ear (101). A plurality of sling attachments (103) are arrayed in an arc opposite the apex, as may be seen in
The lift frame comprises first and second horizontal longitudinal lift beams (20, 22) separated by transverse bracing (24) and diagonal bracing (26). In one embodiment, the longitudinal lift beams comprise I-beams or double web beams having a lower flange (200). Each lift beam may be a single unitary beam or may comprise multiple interconnected lift beams. The lift frame is connected to the adapter plates (10, 12) by a plurality of slings (30) connecting the first multipoint adapter plate (10) to the first lift beam (20), and a plurality of slings (30) connecting the second multipoint adapter plate (12) to the second lift beam (22). Each length of sling (30) may comprise a number of sling segments interconnected with intermediate shackles (32) or connector plates, and are attached to an upper surface of each lift beam. Preferably, the lift assembly comprises an even number of slings, distributed between the first and second adapter plates and lift beams. Preferably, the slings attach to the lift beams in fixed positions, spaced in equidistant manner along the length of the lift beams.
Each sling (30) further comprises at least one member of adjustable length (40). In a preferred embodiment, the adjustable length member (40) comprises a telescoping rod (42) and tube (44), or flat bar and rectangular shell arrangement, which may be fixed in various relative positions with a removable pin (46) that may be inserted through apertures of the rod (42) and tube (44) that may be selectively aligned. Secondary length adjustment may be provided by a turnbuckle (48) which may be connected to the sling immediately above or below the adjustable length member (40).
Each lower flange of each lift beam (20, 22) supports a plurality of slider assemblies (50), which each have a first end (52) slidingly affixed to the lift beam (20, 22) lower flanges, and a second end (54) comprising a lift shackle (56). The lift shackle (56) provides the connection to the module (M) being lifted.
As will be apparent to one skilled in the art, the number and placing of the slider assemblies is dependent upon the module (M) being lifted. In one exemplary embodiment shown in
In one embodiment, the lift assembly may comprise a plurality of legs (70) along the lift beams (20, 22) upon which the lift assembly may rest upon for storage when the assembly is not in use. These legs may be permanently attached in a position which does not interfere with the use of the assembly, or may be detachable.
In the embodiment illustrated in
In operation, the lift assembly may be adjusted so as to place the COG of the module (M) immediately below (vertically aligned) with the centre of the upper lift assembly, which will be the midpoint of the spreader bar (14).
In the longitudinal direction, this may be accomplished by moving the sliding assemblies along each lift beam, such as by using a winch or other suitable machine, until the COG of the module is vertically aligned with the apex of the first and second adapter plates, as is shown in
In the transverse direction, this may be accomplished by lengthening or shortening the slings one of the lift beams, such as by moving the pin (46) from one aperture to another aperture of the adjustable length member (40) and using the turnbuckle (48). As may be seen in
In one embodiment of the present invention as shown in
The lift assembly (8) attaches to a crane hook (5) or other lifting device. In one embodiment as can be seen in
The first and second horizontal longitudinal lift beams (20, 22) provide elongate members to which the module is attached by the attachment means. In one embodiment as shown in
The attachment means permit the module to be attached to the lift beams (20,22). In one embodiment, the attachment means comprise lift shackles (56) with attached slider assemblies (50), and may comprise additional features as described above in relation to embodiments of the module lift assembly shown in
The slings (30, 31) transfer the weight of module (M) from the first and second lift beams (20, 22) to the lift assembly (8). Each of the slings (30, 31) has one end pivotally connected to the lift assembly (8) and an opposite end pivotally connected to first and second lift beams (20, 22), respectively, so as to permit rotation of the segments (80, 84) of the slings (30, 31) about horizontal axes. In one embodiment as can be seen in
Each of the slings (30, 31) is articulated, being formed by a plurality of pivotally connected segments. In one embodiment as can be seen in
In an alternative embodiment as shown in
The use and operation of the embodiment of the module lift assembly shown in
In
As shown in
As shown in
Once the module lift assembly is in the deployed configuration, the geometric constraint imposed by the slings (30, 31) will prevent the continued upward pulling force applied by the crane (not shown) on the crane hook (5) from raising the lift assembly (8) relative to the lift beams (20, 22). Rather, the slings (30, 31) will transmit the pulling force from the lift assembly (8) to the lift beams (20, 21), so as to lift the module lift assembly in its entirety from the ground surface. At this stage, the module lift assembly may be positioned over the module and the module can be secured to the lift beams (20, 22) by the attachment means. The centre of gravity (COG) of the module may then be aligned with the lift assembly (8) by making adjustments to the module lift assembly, in the same manner as described above in respect to the embodiment of the module lift assembly shown in
Once the module has been lifted, positioned in place, and detached from the module lift assembly, the crane (not shown) is used to lower the module lift assembly to rest on the ground surface. The pivotal connections between the segments (80, 82, 84), the lift module (8), the lift beams (20, 22) and themselves allow the segments (80, 82, 84) to rotate into more horizontal orientations while the lift beams (20, 22) remain resting on the ground surface, until the module lift assembly returns to the stowed configuration as shown in
It will be apparent that the embodiment of the module lift assembly shown in
As will be apparent to those skilled in the art, various modifications, adaptations and variations of the foregoing specific disclosure can be made without departing from the scope of the invention claimed herein.
This application is a continuation-in-part of U.S. patent application Ser. No. 14/351,009 filed on Apr. 10, 2014, and entitled “Adjustable Module Lift Frame Assembly”, the contents of which are herein incorporated by reference, and which is the U.S. National Phase of PCT/CA2013/000662 filed on Jul. 19, 2013, which claims the priority benefit of U.S. Provisional Patent Application 61/704,219 filed on Sep. 21, 2012, and entitled “Adjustable Module Lift Frame Assembly”.
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Northern Crane Services has invented specialized “QuikMod” module rigging (patent pending) to lift piperack modules up to 350 tons; www.NCSG.com; Nov. 2013. |
Number | Date | Country | |
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20150291398 A1 | Oct 2015 | US |
Number | Date | Country | |
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61704219 | Sep 2012 | US |
Number | Date | Country | |
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Parent | 14351009 | US | |
Child | 14555976 | US |