Field of the Invention
The present invention generally relates to overflow closure devices and overflow drains. More particularly, the present invention relates to a closeable overflow drain in a rectangular and/or linear shape.
Background of the Invention
A typical bathtub has a lower drain at the lowest part of the tub and an upper overflow drain mounted on a side wall near the front of the tub. The lower drain is typically used to control the amount of water located within the tub. When the lower drain is open, water can quickly exit out the lower drain. The overflow drain facilitates the water quickly leaving through the lower drain by allowing air to vent through.
When the lower drain is closed, water fills within the tub. If one was to leave the water on, the water would fill the tub and overflow the tub. To prevent this, the typical overflow drain has an opening which allows water to escape through the drainage/plumbing.
The typical overflow device is generally circular and has a water opening located at its lower most portion. A problem arises when a person wants to use the tub and allow water to fill within. It is very common for the overflow drain to prevent the water level rising to a sufficient level to make the bathing experience enjoyable. The overflow drain decreases the height of water available in the bath tub or sink. As many common tubs are as little as fourteen inches high, the amount of usable water in the tub can be as little as seven inches due to the overflow drain.
Others have attempted to solve this problem by creating plugs that can be inserted into existing overflow drains. These plugs are cumbersome, are easily lost or fall out from within the overflow drain making loud noises and risk being stepped on by the user. Also, they prevent air from escaping through the overflow device when draining a tub or sink.
Others have attempted to create cumbersome and complicated devices that allow one to control the level of water with floats, automatic switches and electronics. However, these devices are not easily incorporated into existing tub designs and are impractical for normal usage.
Others have attempted to attach snorkels to the overflow drains. The snorkels may be positioned to control the height of the water within the tub. However, these snorkels are odd in appearance and detract from the aesthetics of the tub's appearance. Also, the snorkels cannot completely seal the overflow drain completely allowing water to rise well above the snorkel.
Accordingly, there is a need for a novel adjustable overflow closure device that allows one to vary the height of the water level and even to seal the overflow completely while remaining aesthetically pleasing and functionally easy to use. The present invention fulfills these needs and provides other related advantages.
An exemplary embodiment of the present invention is a closeable overflow for a tub or a basin. A bracket is attachable to an inside vertical surface of the tub or the basin. The bracket defines a flat front bracket surface opposite a flat back bracket surface. The flat back bracket surface is configured to abut the inside vertical surface of the tub or the basin with the flat front bracket surface facing outwardly into the tub or the basin. At least one fixture aperture is disposed through the bracket extending to and between the flat front and back bracket surfaces. At least one water passageway is disposed through the bracket extending to and between the flat front and back bracket surfaces. A cover is attachable to the bracket and translatably movable by a user along a plane of the flat front bracket surface. The cover defines a flat front cover surface opposite a flat back cover surface. At least one drain aperture is disposed through the cover extending to and between the flat front and back cover surfaces. The cover moved by the user to an open position has at least a portion of the at least one drain aperture of the cover overlapping at least a portion of the at least one water passageway of the bracket. The cover moved by the user to a closed position does not have at least a portion of the at least one drain aperture of the cover overlapping at least a portion of the at least one water passageway of the bracket.
In other exemplary embodiments, the cover may include an edge disposed along a perimeter of the cover. The edge may be disposed in a direction away from the flat front cover surface extending beyond the flat back cover surface. The edge may define an outside edge surface opposite an inside edge surface.
A channel may be disposed on at least a portion of the inside edge surface.
The bracket may be include at least one flexure, wherein when the cover is attached to the bracket the at least one flexure is partially disposed within the channel creating a force biasing the cover to remain attached to the bracket.
A first seal may be disposed between the flat front bracket surface and the flat back cover surface, wherein the first seal is a gasket or an o-ring.
The at least one fixture aperture may comprises a counterbore or a countersink, the counterbore or the countersink fully encasing a head of a fastener where a top of the head of the fastener is at or below the flat front bracket surface. A threaded portion of the fastener may extend through the at least one fixture aperture and protrude past the flat back bracket surface.
The cover may be rectangular shaped.
A second seal may be attached to the flat back bracket surface.
The at least one fixture aperture may comprise two apertures disposed on either sides of the at least one water passageway.
The bracket may include at least one pin biased by a spring, wherein when the cover is attached to the bracket the at least one spring pin by the spring is partially disposed within the channel creating a force biasing the cover to remain attached to the bracket.
The bracket may include a magnet and at least a portion of the cover is ferromagnetic, the magnet configured to pull the cover towards the bracket.
The bracket may include a secondary water passageway connecting a top of the bracket to the at least one water passageway.
The bracket may include a secondary water passageway connecting the flat front bracket surface or an edge surface of the bracket to the at least one water passageway, the secondary water passageway including a pivotable and at least partially ferromagnetic valve held in a closed position by an adjustably positionable magnet.
A movable bottom drain knob may be disposed on the flat front cover surface, the movable bottom drain knob attached to a cable, the cable configured to control a closing and opening of a bottom drain, the bottom drain having a drain plug sealable to a drain flange.
The drain plug may comprise a pressure dependent water passageway extending from a top of the drain plug to a bottom of the drain plug, the pressure dependent water passageway including a pivotable and at least partially ferromagnetic valve held in a closed position by an adjustably positionable magnet, wherein the valve disposed in the closed position is generally horizontal and the location of the pivot is offset about a center of the valve separating a lighter portion of the valve from a heavier portion of the valve, wherein the magnet is disposed above the lighter portion of the valve, wherein the heavier portion of the valve does not block a flow of water through the pressure dependent water passageway and the lighter portion of the valve does block the flow of water through the pressure dependent water passageway when in in the closed position.
An exemplary embodiment of the present invention is an electronic control system for a tub or a basin without an overflow drain. The system includes a key pad having a drain button and a resume fill button. A control box is in electrical communication with the key pad. A motorized and electronically controlled bottom drain assembly is in electrical communication with the control box. A first sensor is configured to be disposed near or at the top of the tub or the basin, the first sensor in electrical communication with the control box. A second sensor is configured to be disposed below the first sensor, the second sensor in electrical communication with the control box. The drain button controls an opening and closing of the bottom drain assembly. A motorized and electrically controlled flow valve is located at, within or before a faucet associated with the tub or the basin, the flow valve in electrical communication with the control box. The control box sends a first signal to the flow valve to stop a flow of water when a water level reaches the second sensor. The user can activate the resume fill button which causes the control box to open the flow valve to resume the flow of water. The control box sends a second signal to the bottom drain assembly to open when the water level reaches the first sensor and sends a third signal to the flow valve to stop a flow of water.
Other features and advantages of the present invention will become apparent from the following more detailed description, when taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.
The accompanying drawings illustrate the invention. In such drawings:
For congruity, it is noted herein that the numerals disclosed and used herein in the present application are intended to be consistent with the previous applications incorporated by reference. Similarly, provisional application 62/196,412 filed on Jul. 24, 2015 is incorporated herein in its entirety and therefore has not been repeated for brevity.
On the inside surface 152 of the tub 12 is installed a bracket 112. The bracket 112 has as a slot opening 114 and two countersunk holes 116a and 116b. Screws 118a and 118b are designed to nest within the bracket 112 such that the heads of the screws are at or below the top surface of the bracket 112. The screws 118 are then able to pass through the bracket, pass through holes drilled into the tub 12 and engage into holes 120a and 120b of the elbow 14.
Another seal/gasket 122 is formed that matches the backside of the bracket 112. The seal 122 also has a slot 124 and matching holes 126a and 126b. The seal 122 could be a separate part or could be made with adhesive backing. For instance the seal 122 could be preinstalled onto the gasket 112. Then the installer would simply have to peel off a backing layer and then push the bracket 112 and seal 122 onto the appropriate location.
One will notice that the bracket 112 has a plurality of compressible nubs 128 disposed about the perimeter 130 of the bracket 112. When the faceplate 100 is pressed onto the bracket 112, the nubs compress a slight amount and hold the faceplate 100 in place.
A problem with the prior art is that the overflow closure device 10 may be installed too low within the tub 12. This means one cannot fill the tub to a desired level such that the bathing experience is enjoyable. Therefore, a need exists to find a solution to this problem in the form and shape of the prior art that has increased functionality but retains the new and sleek look.
An exemplary embodiment of the present invention is a closeable overflow 200 for a tub or a basin 12. A bracket 112 is attachable to an inside vertical surface 152 of the tub 12 or the basin 12. The bracket 112 can be made from plastic, metals, composites or variations thereof. The bracket 12 defines a flat front bracket surface 202 opposite a flat back bracket surface 204. The flat back bracket surface 204 is configured to abut the inside vertical surface 152 of the tub 12 or the basin 12 with the flat front bracket surface 202 facing outwardly into the tub 12 or the basin 12.
At least one fixture aperture 206 is disposed through the bracket 112 extending to and between the flat front 202 and back bracket surfaces 204. The at least one fixture aperture may comprises a counterbore 208 or a countersink 116. The counterbore or the countersink are designed to fully encase a head 210 of a fastener 118 where a top 212 of the head 210 of the fastener 118 is at or below the flat front bracket surface 202. A threaded portion of the fastener 118 may extend through the at least one fixture aperture 206 and protrude past the flat back bracket surface 204. The countersink 116 is best seen in
At least one water passageway 114 is disposed through the bracket 112 extending to and between the flat front 202 and back bracket surfaces 204. A cover (i.e. faceplate) 100 is attachable to the bracket 112 and translatably movable by a user along a plane 214 of the flat front bracket surface 202. The cover 100 defines a flat front cover surface 216 opposite a flat back cover surface 218. At least one drain aperture (i.e. slot) 102 is disposed through the cover 100 extending to and between the flat front 216 and back cover surfaces. The cover 100 can be moved by the user to an open position has at least a portion of the at least one drain aperture 102 of the cover 100 overlapping at least a portion of the at least one water passageway 114 of the bracket 112. The cover 100 can also be moved by the user to a closed position that does not have at least a portion of the at least one drain aperture 102 of the cover 100 overlapping at least a portion of the at least one water passageway 114 of the bracket 112.
As best seen in
As shown in
As best seen in
An alternative to using flexures is shown in
The embodiments of
As shown in
A pivotable and at least partially ferromagnetic valve 250 is held in a closed position by an adjustably positionable magnet 254. The valve 250 rotates about pivot 252. The magnet 254 attracts the valve 250 and biases it in the closed position. The magnet 254 as shown here is in the form of a set screw, such that it can be screwed closer to or further away from the valve 250. When the cover 100 is in the open position water flows through the drain aperture 102 as previously shown.
As the cable 134 is moved forwards and backwards, it moves a slide 264 which includes a magnet 266. The stem 268 may also include a magnet or a ferromagnetic material 270, or vice versa. When the magnets 268 and 270 are aligned above one another, it forces the stem upwards and pops open the drain plug 256 from the flange 258. As is shown a seal 272 creates a water tight seal between the drain plug 256 and the flange 258.
The drain plug 256 may comprise a pressure dependent water passageway 276 extending from a top of the drain plug to a bottom of the drain plug. As is shown in
The pressure dependent water passageway 276 includes the pivotable and at least partially ferromagnetic valve 250 held in a closed position by the adjustably positionable magnet 254. As before, the magnet 254 can be moved up and down to change the force it exerts on the valve 250. When the valve 256 is disposed in the closed position as shown in
The magnet 254 is disposed above the lighter portion 278 of the valve 250. When submerged, the heavier portion 280 of the valve does not block a flow of water through the pressure dependent water passageway 276 and the lighter portion 278 of the valve 250 does actually block the flow of water through the pressure dependent water passageway 276 when in the closed position. As can be seen in
Once the water pressure is too great, it will press upon the lighter portion 278 of the valve 250 and cause it to open. Water is automatically drained and this effectively replaces the overflows found in most tubs 12 today. It is also easy to set the valve 250. The magnet 254 is moved very close to the valve 250. The tub 12 is then filled to the highest level. A user removes the screen 274 and then can reach down into the water and use a screwdriver or other like tool to move the magnet 254 upwards and away from the valve 250. At some point the water pressure overcomes the magnetic attraction and automatically opens the valve 250.
An exemplary embodiment of the present invention is an electronic control system 284 for a tub 12 or a basin 12. The system includes a key pad 286 having a drain button, a blower button and a pump button. The blower and pump button are optional and control various features of high end tubs 12. A control box 288 is in electrical communication with the key pad 286. A motorized and electronically controlled bottom drain assembly 260 is in electrical communication with the control box 288. When the user presses the drain button, the bottom drain assembly 260 will either open or close. In this embodiment, the overflow 10 is a prior art overflow.
The embodiment shown in
The embodiment shown in
In efforts to make the tub 12 as sleek as possible, the overflow can be removed entirely and the bottom drain 260 can function as the overflow as well as the bottom drain.
The drain button on the key pad 286 controls an opening and closing of the bottom drain assembly 260. However, now a motorized and electrically controlled flow valve 298 is located at, within or before a faucet 296 associated with the tub or the basin 12. The flow valve 298 is also in electrical communication with the control box 288.
In use, the control box 288 sends a first signal to the flow valve 298 to stop a flow of water when a water level reaches the second sensor 294. This is useful when the user turns on the faucet 296 and walks away. It is undesired to fill initially all the way up to the first sensor 292 because when a person gets into the tub they displace a large volume of water. Therefore, one must already be in the tub before it can be filled to its highest desired level. The user can then activate the resume fill button once they are in the tub which then causes the control box 288 to open the flow valve 298 to resume the flow of water from the faucet 296.
The control box 288 sends a second signal to the bottom drain assembly 260 to open when the water level reaches the first sensor 292 and can send a third signal to the flow valve 298 to stop a flow of water. Alternatively, the control box can fully drain the tub or drain it back to the water level at the second sensor 294. As can be seen, the applicant's novel control method allows the removal of the overflow drain in total. As a safety precaution, the pressure dependent drain plug from
As is understood by those in the prior art, any of the embodiments taught herein or in the previously incorporated by reference applications can have the teachings of one embodiment applied to another, as the embodiments are not exclusive of each other but rather are inclusive in their teachings. Although several embodiments have been described in detail for purposes of illustration, various modifications may be made to each without departing from the scope and spirit of the invention.
This continuation-in-part application claims priority to provisional application 62/196,412 filed on Jul. 24, 2015. This continuation-in-part application also claims priority to continuation-in-part application Ser. No. 14/626,930 filed on Feb. 20, 2015, which itself claimed priority to provisional application 61/942,607 filed on Feb. 20, 2014. Continuation-in-part application Ser. No. 14/626,930 claimed priority to continuation application Ser. No. 14/137,958 filed on Dec. 20, 2013. Continuation application Ser. No. 14/137,958 claimed priority non-provisional application Ser. No. 13/563,666 filed on Jul. 31, 2012, now U.S. Pat. No. 8,635,719 which also claimed priority to provisional application 61/514,340 filed on Aug. 2, 2011. The contents of all applications reference above are fully incorporated herein with these references.
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Number | Date | Country | |
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20160333557 A1 | Nov 2016 | US |
Number | Date | Country | |
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62196412 | Jul 2015 | US | |
61942607 | Feb 2014 | US | |
61514340 | Aug 2011 | US |
Number | Date | Country | |
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Parent | 13563666 | Jul 2012 | US |
Child | 14137958 | US |
Number | Date | Country | |
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Parent | 14626930 | Feb 2015 | US |
Child | 15217941 | US | |
Parent | 14137958 | Dec 2013 | US |
Child | 14626930 | US |