The present disclosure relates generally to the field of shutters, and more particularly to the field of plantation window shutters and methods for forming and installing the same.
Plantation shutters are louvered shutters in which the louvers are pivotal relative to the frame of the shutters to enable a user to control the amount of light and/or airflow that passes through the shutters. Plantation shutters may include louvers that do not extend along parallel pivot axes but may be adjusted as a unit due to mechanical and/or motorized linkages that interconnect the louvers.
Many traditional plantation shutters include a rectangular frame that defines a central passage in which a plurality of louvers, or “slats,” is pivotally mounted. Specifically, each louver includes a longitudinal axis that extends into opposed sidewalls of the shutter's frame to enable pivotal movement of the louver relative to the frame. In such a construction, all of the louvers extend parallel to each other and all pivot about parallel axes. With many such conventional louvered shutters, an adjustment rod also interconnects the plurality of louvers so that forces imparted to the rod (transverse to the longitudinal axes of the louvers) will cause synchronized pivoting of all of the louvers relative to the frame when the user moves the rod.
However, some windows do not have rectangular openings, and some consumers may want plantation shutters that do not have (or permit) parallel louvers. Conventionally, if there is a desire to produce plantation shutters having a geometry in which the louvers do not extend parallel to each other, then the louvers, frame, and adjustment rod typically must be custom designed, sized, and manufactured. As a result, such plantation shutters with non-parallel louvers tend to be more time-consuming and expensive to produce than plantation shutters with parallel louvers. Additionally, such plantation shutters with non-parallel louvers may be awkward or difficult to operate with an adjustment rod that must translate and rotate through three dimensions to actuate the plurality of louvers.
Adjustable plantation shutters are disclosed herein. An adjustable plantation shutter includes a frame that includes a base portion with a hub and an arch portion coupled to the base portion such that the base portion and the arch portion define a shutter plane. The shutter further includes a plurality of louvers extending from the hub toward the arch portion, each louver including a wide louver side that is proximal the arch portion relative to the hub, a hub louver side that is proximal the hub relative to the arch portion, a longitudinal axis that extends from a center of the wide louver side to a center of the hub louver side, and a pivot axis about which the louver rotates. The shutter is configured to selectively transition between a closed orientation and an open orientation by rotating each louver about the pivot axis. In some embodiments, each louver of the plurality of louvers includes a louver magnetic material, and the arch portion includes a plurality of arch magnetic materials. In such an embodiment, each louver is operatively coupled to the arch portion via a magnetic coupling between a respective louver magnetic material and a corresponding arch magnetic material. In some embodiments, each louver is coupled to the hub via a corresponding drive pin, and the shutter further includes a drive mechanism with a motor operatively coupled to each louver via a corresponding drive pin. In such an embodiment, the drive mechanism is at least substantially enclosed in the hub, and is configured to pivot each louver about the respective pivot axis to actuate the plurality of louvers between the open orientation and the closed orientation. Methods for manufacturing and installing adjustable plantation shutters also are disclosed, and incorporated herein.
In general, elements that are likely to be in a given (i.e., a particular) embodiment are illustrated in solid lines, while elements that are optional to a given embodiment are illustrated in dashed lines. However, elements that are shown in solid lines are not essential to all embodiments, and an element shown in solid lines may be omitted from a given embodiment without departing from the scope of the present disclosure.
As illustrated in
Shutter 100 and/or frame 110 may have any appropriate shape. For example, and as illustrated in
With reference to
Pivot axis 182 may be at least substantially parallel to longitudinal axis 184. For example, and as illustrated in the right-hand side of
As indicated in
As schematically illustrated in
As further schematically illustrated in
In some embodiments, frame 110 includes a first frame layer 114 and a second frame layer 116 opposite the first frame layer. Such a frame 110 further may include one, or more than one, central frame layer 115 positioned between the first frame layer and the second frame layer. Each of first frame layer 114, second frame layer 116, and (when present) central frame layer 115 extends generally parallel to shutter plane 106. In such an embodiment, frame 110 also may be referred to as a laminated frame 110 and/or a layered frame 110. First frame layer 114, second frame layer 116, and (when present) central frame layer 115 may be at least substantially identical. For example, first frame layer 114, second frame layer 116, and (when present) central frame layer 115 may be at least substantially identical in size and/or thickness. However, this is not required to all shutters 100, and it also is within the scope of the present disclosure that first frame layer 114, second frame layer 116, and (when present) central frame layer 115 may have different thicknesses and/or different sizes relative to one another.
As further schematically illustrated in
As used herein, references to portions, components, and/or layers of frame 110 may not refer to a single (i.e., unitary) component, and instead may refer to a subset of a collection of components that constitute the frame. As an example, each of base portion 120 and arch portion 140 may be said to include each of first frame layer 114, second frame layer 116, and (when present) central frame layer 115. Similarly, each of left frame side 111 and right frame side 112 may be said to include each of base portion 120 and arch portion 140.
With continued reference to
Louver magnetic material 180 and arch magnetic material 144 may include and/or be any appropriate materials suitable to generate an attractive magnetic force therebetween. As examples, one of louver magnetic material 180 and arch magnetic material 144 may include a magnet, and the other of the louver magnetic material and the arch magnetic material may include a magnet and/or a ferromagnetic material.
Each louver magnetic material 180 may be coupled to the corresponding louver 170 in any suitable manner, such as by being adhered, fastened, frictionally retained, and/or mechanically secured against and/or within the louver. Similarly, each arch magnetic material 144 may be coupled to arch portion 140 by any suitable manner, such as by being adhered, fastened, frictionally retained, and/or mechanically secured against and/or within the arch portion.
As specific examples, each louver magnetic material 180 may be positioned in an arch-side louver bore 174 defined in wide louver side 172 of the corresponding louver 170, and/or each arch magnetic material 144 may be positioned in an arch recess 142 defined in arch portion 140. However, this is not required to all shutters 100, and it also is within the scope of the present disclosure that each louver 170 may be operatively coupled to arch portion 140 at least partially via a mechanical coupling.
Louver 170 may be configured such that louver magnetic material 180 and arch magnetic material 144 are in physical contact when the louver is installed in frame 110, and/or such that wide louver side 172 is in physical contact with arch portion 140 when the louver is installed in the frame. However, this is not required to all shutters 100, and it also is within the scope of the present disclosure that wide louver side 172 may be spaced apart from arch portion 140 and/or louver magnetic material 180 may be spaced apart from arch magnetic material 144 when the louver is installed in the frame. In such an embodiment, the attractive magnetic force between lover magnetic material 180 and arch magnetic material 144 retains the louver in its installed operative position despite the magnetic materials not being in physical contact with each other.
Louver magnetic material 180 and arch magnetic material 144 may be configured such that the louver magnetic material does not rotate with respect to louver 170 and the arch magnetic material does not rotate with respect to arch recess 142 when the louver rotates with respect to frame 110. Stated differently, shutter 100 may be configured such that louver magnetic material 180 rotates with respect to arch magnetic material 144 when louver 170 rotates with respect to frame 110.
As schematically illustrated in
When drive mechanism 200 includes at least one motor 210, drive mechanism 200 further may include a motor controller 260 configured to at least partially control a rotary output of motor 210 and/or a motor switch 262 configured to be actuated by a user to at least partially selectively control the rotary output of the motor. Motor controller 260 may include any appropriate components for controlling a rotary output of motor 210, examples of which may include a timer module and a wireless transceiver. Motor switch 262 may be configured to operate in conjunction with motor controller 260 to selectively control the rotary output of motor 210.
When drive mechanism 200 includes at least one motor 210, drive mechanism 200 further may include a motor power supply 264 configured to supply electric power to motor 210. Motor power supply 264 may include and/or be a motor battery, a solar powered motor battery, a solar panel, a photodetector, a motor power adapter, a motor power cord, and/or a motor power cord socket. For example, motor power supply 264 may include the solar panel and the solar powered motor battery such that the solar powered motor battery receives electrical charge from the solar panel and supplies electric power to motor 210. Additionally or alternatively, in an embodiment in which motor power supply 264 further includes the photodetector, the motor power supply may be configured to supply electric power to motor 210 when the photodetector senses a light level that is less than a threshold light level and/or greater than a threshold light level. Hence, the photodetector may permit drive mechanism 200 to operate at least partially automatically responsive to an ambient light level. Similarly, in an embodiment in which motor controller 260 includes the timer module, drive mechanism 200 may be configured such that motor switch 262 supplies electric power to motor 210 to pivot each louver 170 following a predetermined interval of time.
Hub 122 may include a motor compartment 124 configured to enclose motor 210 and/or an electronics compartment 126 configured to enclose electronics associated with drive mechanism 200. As examples, electronics compartment 126 may be configured to enclose motor controller 260, motor switch 262, and/or motor power supply 264. Motor compartment 124 and/or electronics compartment 126 may be defined in any appropriate portion of hub 122. As examples, motor compartment 124 and/or electronics compartment 126 may be defined in one or more of first frame layer 114, second frame layer 116, and (when present) central frame layer 115. As a more specific example, in an embodiment in which frame 110 includes first frame layer 114 and second frame layer 116 but not central frame layer 115, motor compartment 124 and/or electronics compartment 126 may be defined in each of the first frame layer and the second frame layer, such that the motor compartment and/or the electronics compartment extends from the first frame layer to the second frame layer. Motor compartment 124 and electronics compartment 126 may be substantially distinct compartments, may be connected to one another, and/or may refer to respective portions of a single compartment.
As schematically illustrated in
As schematically illustrated in
Pin indentation 128 may be defined in any appropriate portion of hub 122, such as in first frame layer 114, second frame layer 116, and/or (when present) central frame layer 115. As an example, pin indentation 128 may be a pin bore 128 defined in an enclosed region of exactly one of first frame layer 114, second frame layer 116, and (when present) central frame layer 115. Alternatively, pin indentation 128 may be a pin groove 128 defined on an exterior face of one or more of first frame layer 114, second frame layer 116, and (when present) central frame layer 115.
As illustrated in
As schematically illustrated in
As discussed, and as schematically illustrated in
In some embodiments, drive mechanism 200 includes a plurality of chains 250. For example, chain 250 may be a first chain 250, and drive mechanism 200 further may include a second chain 251, such as is shown in
Motor coupling 240 may be any appropriate structure configured to transfer a rotational force from motor 210 to prime drive pin 221. For example, and as illustrated in
Magnetic clutch 242 further may be configured such that motor-side magnetic material 244 and pin-side magnetic material 246 may rotate with respect to one another when the applied torque is greater than the threshold torque. For example, if one or more louvers 170 are restricted from rotating by an external applied force and/or blockage and motor 210 is operated, magnetic clutch 242 may permit motor-side magnetic material 244 to rotate with respect to pin-side magnetic material 246 while the pin-side magnetic material remains substantially stationary, thereby lowering a risk of damage to the motor. Motor-side magnetic material 244 and pin-side magnetic material 246 may be constructed of any appropriate materials capable of producing a sufficient attractive magnetic force therebetween. For example, one of motor-side magnetic material 244 and pin-side magnetic material 246 may be a magnet, and the other of the motor-side magnetic material and the pin-side magnetic material may be a magnet and/or a ferromagnetic material.
In an embodiment of shutter 100 that includes first drive mechanism 200 and second drive mechanism 202, first motor 210 and second motor 212 may be configured to actuate the corresponding pluralities of louvers 170 at least substantially in unison. For example, first motor 210 and second motor 212 may be electrically connected to one another via at least one electrical contact 214 such that the first motor and the second motor operate at least substantially in unison. As a more specific example, electrical contact 214 may operatively interconnect left frame side 111 and right frame side 112 such that the electrical interconnect is configured to complete an electrical circuit when frame 110 is in the unfolded configuration and to break the electrical circuit at least when the frame is in the folded configuration. In such a configuration, each of first motor 210 and second motor 212 may receive electrical power from motor power supply 264, which may be at least partially enclosed in electronics compartment 126 defined in hub 122 of left frame side 111 and/or right frame side 112.
In the embodiment of
As illustrated in
By contrast, in the non-parallel axis embodiment, and as illustrated in dashed lines in
Each louver 170 may have any appropriate shape, such as to suit the user's aesthetic preferences and/or to conform to the shape and/or size of frame 110. As an example, and as illustrated in
U.S. Provisional Patent Application Ser. No. 62/449,482, which was filed on Jan. 23, 2017 and which is incorporated by reference for all purposes, discloses additional examples of suitable shapes and configurations for shutters 100, frame 110, louvers 170, and other components of shutters 100 according to the present disclosure. This incorporated provisional patent application also discloses examples of methods of manufacturing and installing shutters 100 according to the present disclosure. For example, methods 800 of manufacturing a plantation window shutter (such as shutter 100) are disclosed on page 27, line 8-page 34, line 10 of the '482 application, and methods 900 of installing a plantation window shutter (such as shutter 100) are disclosed on page 34, line 11-page 37, line 16 of the '482 application.
As discussed in more detail in the '482 application, methods 800 of manufacturing a shutter 100 may, but are not required in all embodiments to, include providing a sheet of stock material, forming at least one shutter component from the sheet of stock material, and at least partially assembling the shutter from the at least one shutter component. The forming may include milling a shutter component with a computer numeric control (CNC) router, and methods 800 further may include determining a CNC routine and/or supplying a CNC routine to the CNC router.
As discussed in more detail in the '482 application, methods 900 of installing a plantation window shutter 100 may, but are not required in all embodiments to, include providing the shutter, providing an installation frame that includes at least one shutter-side magnetic material and at least one surface-side magnetic material, and coupling the shutter to the installation frame. Methods 900 further may include activating at least one adhesive marker of the surface-side magnetic material to expose an adhesive surface on the adhesive marker and preliminarily positioning the installation frame and the shutter on a vertical surface with an opening such that the at least one adhesive marker adheres to the vertical surface. The methods additionally may include affixing at least one surface-side magnetic material to the vertical surface at a location indicated by a corresponding adhesive marker and mounting the installation frame and the shutter to the vertical surfaces such that an attractive magnetic force between the shutter-side magnetic material and the surface-side magnetic material at least partially retains the shutter and the installation frame in position with respect to the opening.
Examples of shutters 100 according to the present disclosure are described in the following enumerated paragraphs:
A1. A plantation window shutter, the shutter comprising:
wherein each louver of the plurality of louvers includes:
wherein the shutter has a first face and a second face opposite the first face, and wherein each louver of the plurality of louvers is configured to selectively transition between a closed orientation and an open orientation by rotating about a pivot axis that extends from the wide louver side to the hub louver side, and optionally that is at least substantially parallel to the longitudinal axis.
A2. The shutter of paragraph A1, wherein the frame includes a left frame side and a right frame side that is separate from the left frame side, and wherein the left frame side is pivotally coupled to the right frame side by at least one frame hinge, and optionally by at least two frame hinges.
A3. The shutter of paragraph A2, wherein each of the left frame side and the right frame side includes a first face that forms a portion of the first face of the shutter; wherein each of the left frame side and the right frame side includes a second face that forms a portion of the second face of the shutter; and wherein the at least one frame hinge is configured to transition the frame between a folded configuration, in which the first face of the left frame side faces the first face of the right frame side, and an unfolded configuration, in which the left frame side and the right frame side are generally coplanar.
A4. The shutter of any of paragraphs A1-A3, wherein the frame includes a first frame layer and a second frame layer opposite the first frame layer.
A5. The shutter of paragraph A4, wherein the frame further includes a central frame layer positioned between the first frame layer and the second frame layer.
A6. The shutter of any of paragraphs A4-A5, wherein each of the base portion and the arch portion includes the first frame layer, the second frame layer, and (when present) the central frame layer.
A7. The shutter of any of paragraphs A4-A6, wherein the first frame layer, the second frame layer, and the central frame layer (when present) are at least substantially identical in size and thickness.
A8. The shutter of any of paragraphs A1-A7, wherein the arch portion and the base portion are configured to be selectively coupled to one another via at least one frame joint.
A9. The shutter of any of paragraphs A1-A8, wherein the arch portion and the base portion are further configured to be selectively uncoupled from one another and recoupled to one another without damage to the arch portion or the base portion.
A10. The shutter of any of paragraphs A3-A9, when dependent from paragraph A3, wherein the arch portion and the base portion are configured to be at least one of selectively coupled to one another and selectively uncoupled from one another only when the frame is in the folded configuration.
A11. The shutter of any of paragraphs A8-A10, when dependent from paragraph A8, wherein the frame joint includes, and optionally is, a mortise and tenon joint that includes a mortise at least partially defined by the base portion and a tenon configured to at least one of abut the mortise and be received in the mortise.
A12. The shutter of paragraph A11, when dependent from paragraph A4, wherein the mortise is defined by the first frame layer of the base portion, and wherein the tenon is defined by the first frame layer of the arch portion.
A13. The shutter of any of paragraphs A11-A12, wherein the frame includes a/the central frame layer, wherein the mortise is defined by the central frame layer of the base portion, and wherein the tenon is defined by the central frame layer of the arch portion.
A14. The shutter of any of paragraphs A11-A13, when dependent from paragraph A4, wherein the mortise is a mortise recess defined in at least one of the first frame layer, the second frame layer, and (when present) the central frame layer, wherein the mortise recess is defined in each of the base portion and the arch portion, and wherein the tenon is a separate component that is received in the mortise recess.
A15. The shutter of any of paragraphs A8-A14, when dependent from paragraph A8, wherein the frame joint includes at least one dowel that extends in a direction that is at least substantially perpendicular to the shutter plane, and further wherein the at least one dowel is concealed from view when the shutter is assembled.
A16. The shutter of paragraph A15, wherein the at least one dowel extends through a/the tenon of a/the mortise and tenon joint.
A17. The shutter of any of paragraphs A15-A16, when dependent from paragraph A4, wherein the base portion of at least one of the first frame layer and the second frame layer includes at least one dowel groove configured to receive the at least one dowel when the arch portion is coupled to the base portion.
A18. The shutter of any of paragraphs A1-A17, wherein each louver of the plurality of louvers is coupled to the hub via a corresponding drive pin of a plurality of drive pins.
A19. The shutter of paragraph A18, wherein each drive pin of the plurality of drive pins is received in a corresponding hub-side louver bore defined in the hub louver side.
A20. The shutter of paragraph A19, wherein each drive pin of the plurality of drive pins is generally cylindrical.
A21. The shutter of any of paragraphs A19-A20, wherein each drive pin of the plurality of drive pins includes a louver engagement cradle configured to engage an exterior surface of the corresponding louver to transmit a torque to the corresponding louver.
A22. The shutter of any of paragraphs A19-A21, wherein each drive pin of the plurality of drive pins includes a collar extending circumferentially around the drive pin, wherein the collar is configured to engage the hub to at least partially restrict motion of the drive pin with respect to the hub in a direction generally parallel to the pivot axis.
A23. The shutter of any of paragraphs A1-A22, wherein each louver of the plurality of louvers includes a louver magnetic material, wherein the arch portion includes a plurality of arch magnetic materials, and wherein each louver of the plurality of louvers is operatively coupled to the arch portion via a magnetic coupling between a respective louver magnetic material and a corresponding arch magnetic material.
A24. The shutter of paragraph A23, wherein each louver magnetic material is positioned in an arch-side louver bore defined in the wide louver side of the corresponding louver.
A25. The shutter of any of paragraphs A23-A24, wherein each arch magnetic material is positioned in a corresponding arch recess of a plurality of arch recesses defined in the arch portion.
A26. The shutter of paragraph A25, when dependent from paragraph A24, wherein the louver magnetic material and the arch magnetic material are configured such that the louver magnetic material does not rotate with respect to the corresponding louver and the arch magnetic material does not rotate with respect to the corresponding arch recess when the louver rotates with respect to the frame.
A27. The shutter of any of paragraphs A25-A26, wherein one of the louver magnetic material and the arch magnetic material includes a magnet, and wherein the other of the louver magnetic material and the arch magnetic material includes at least one of a magnet and a ferromagnetic material.
A28. The shutter of any of paragraphs A25-A27, when dependent from paragraph A4, wherein each arch recess of the plurality of arch recesses is a groove defined in at least one of the first frame layer of the arch portion, the second frame layer of the arch portion, and (when present) a/the central frame layer of the arch portion.
A29. The shutter of any of paragraphs A1-A28, wherein the pivot axis of each louver of the plurality of louvers is spaced apart from the longitudinal axis of the louver.
A30. The shutter of any of paragraphs A1-A29, wherein the pivot axis of each louver of the plurality of louvers intersects the longitudinal axis of the louver at exactly one point.
A31. The shutter of any of paragraphs A1-A30, wherein each louver of the plurality of louvers is configured to rotate such that a proportion of the louver that moves toward one of the first face and the second face of the shutter is greater than a proportion of the louver that moves toward the other of the first face and the second face.
A32. The shutter of any of paragraphs A1-A28, wherein the pivot axis of each louver of the plurality of louvers is at least substantially collinear with the longitudinal axis of the louver.
A33. The shutter of any of paragraphs A1-A28 or A32, wherein each louver of the plurality of louvers is configured to rotate such that a proportion of the louver that moves toward one of the first face and the second face of the shutter is substantially equal to a proportion of the louver that moves toward the other of the first face and the second face.
A34. The shutter of any of paragraphs A1-A33, wherein the shutter includes a drive mechanism at least substantially enclosed in the hub and configured to actuate the plurality of louvers between the open orientation and the closed orientation, wherein the drive mechanism includes a motor operatively coupled to each louver of the plurality of louvers via a/the corresponding drive pin of a/the plurality of drive pins to pivot each louver of the plurality of louvers about the respective pivot axis.
A35. The shutter of paragraph A34, wherein the drive mechanism includes a flexible shaft that operatively connects the motor to at least one of the plurality of drive pins.
A36. The shutter of paragraph A35, wherein the flexible shaft includes at least one of a resiliently flexible material and a universal joint.
A37. The shutter of any of paragraphs A34-A36, wherein the drive mechanism includes a plurality of chains, wherein each chain of the plurality of chains includes a plurality of chain post attachment points separated by a plurality of linkages.
A38. The shutter of paragraph A37, wherein the plurality of chains includes a first chain and a second chain, and optionally wherein the plurality of chains further includes a third chain and a fourth chain.
A39. The shutter of any of paragraphs A37-A38, wherein at least one chain of the plurality of chains is a flexible chain.
A40. The shutter of paragraph A39, wherein at least one chain of the plurality of chains is a resiliently flexible chain.
A41. The shutter of any of paragraphs A37-A40, wherein at least one chain of the plurality of chains is a non-rigid chain.
A42. The shutter of any of paragraphs A37-A41, wherein each drive pin of the plurality of drive pins includes a plurality of chain posts, wherein each chain of the plurality of chains engages a corresponding chain post of the plurality of chain posts at a respective chain post attachment point.
A43. The shutter of any of paragraphs A37-A42, wherein the plurality of chains are configured in a pull-pull configuration in which each drive pin of the plurality of drive pins receives a tension force on at least one of the corresponding chain post attachment points when the motor is operated.
A44. The shutter of any of paragraphs A37-A43, wherein the plurality of chains are not configured in either of a push-pull configuration and a push-push configuration.
A45. The shutter of any of paragraphs A37-A44, wherein the plurality of drive pins includes a prime drive pin, wherein the prime drive pin is operatively coupled to the motor via a motor coupling, wherein the prime drive pin is operatively coupled to a remainder of the plurality of drive pins via at least one chain of the plurality of chains, and wherein the prime drive pin is configured to receive a rotary force from the motor and to relay the rotary force to the remainder of the plurality of drive pins via the at least one chain of the plurality of chains.
A46. The shutter of paragraph A45, wherein the prime drive pin includes a motor engagement structure configured to matingly engage at least a portion of the motor coupling.
A47. The shutter of any of paragraphs A45-A46, wherein the motor coupling includes a magnetic clutch that includes a motor-side magnetic material and a pin-side magnetic material, wherein the magnetic clutch is configured to transmit an applied torque from the motor-side magnetic material to the pin-side magnetic material at least partially via a magnetic force therebetween when the applied torque is less than a threshold torque, and wherein the magnetic clutch is configured such that the motor-side magnetic material and the pin-side magnetic material may rotate with respect to one another when the applied torque is greater than the threshold torque.
A48. The shutter of paragraph A47, wherein one of the motor-side magnetic material and the pin-side magnetic material includes a magnet, and wherein the other of the motor-side magnetic material and the pin-side magnetic material includes at least one of a magnet and a ferromagnetic material.
A49. The shutter of any of paragraphs A47-A48, wherein the pin-side magnetic material is coupled to the prime drive pin such that the pin-side magnetic material and the prime drive pin are configured to rotate in unison.
A50. The shutter of any of paragraphs A34-A49, wherein the drive mechanism further includes a motor controller configured to at least partially control a rotary output of the motor.
A51. The shutter of any of paragraphs A34-A50, wherein the drive mechanism further includes a motor switch configured to be actuated by a user to at least partially selectively control a/the rotary output of the motor.
A52. The shutter of paragraph A51, wherein the motor switch is configured to operate in conjunction with a/the motor controller to selectively control the rotary output of the motor.
A53. The shutter of any of paragraphs A34-A52, wherein the drive mechanism further includes a motor power supply configured to supply electric power to the motor, wherein the motor power supply includes at least one of a motor battery, a solar powered motor battery, a solar panel, a photodetector, a motor power adapter, a motor power cord, and a motor power cord socket.
A54. The shutter of paragraph A53, wherein the motor power supply includes the solar powered motor battery and further wherein the solar powered motor battery supplies electric power to the motor and receives electrical charge from the solar panel.
A55. The shutter of any of paragraphs A53-A54, wherein the motor power supply is configured to supply electric power to the motor when the photodetector senses a light level that is at least one of less than a threshold light level and greater than the threshold light level.
A56. The shutter of any of paragraphs A34-A55, when dependent from paragraph A2, wherein the drive mechanism is a first drive mechanism, wherein the first drive mechanism is enclosed within the hub of the left frame side, wherein the first drive mechanism is configured to actuate a first plurality of louvers between the open orientation and the closed orientation, and wherein the shutter further includes a second drive mechanism enclosed within the hub of the right frame side, wherein the second drive mechanism is configured to actuate a second plurality of louvers between the open orientation and the closed orientation.
A57. The shutter of paragraph A56, wherein the motor of the first drive mechanism is a first motor, and wherein the second drive mechanism includes a second motor.
A58. The shutter of paragraph A57, wherein the first motor and the second motor are configured to actuate the corresponding pluralities of louvers at least substantially in unison.
A59. The shutter of any of paragraphs A57-A58, wherein the first motor and the second motor are electrically connected via at least one electrical contact such that the first motor and the second motor operate at least substantially in unison.
A60. The shutter of paragraph A59, wherein the at least one electrical contact is configured to complete an electrical circuit when the frame is in an/the unfolded configuration, and wherein the at least one electrical contact is configured to break the electrical circuit at least when the frame is in a/the folded configuration.
A61. The shutter of any of paragraphs A1-A60, when dependent from paragraph A4, wherein the hub includes a motor compartment configured to enclose the motor, wherein the motor compartment is defined in at least one of the first frame layer, the second frame layer, and (when present) a/the central frame layer.
A62. The shutter of paragraph A61, wherein the motor compartment extends from the first frame layer to the second frame layer.
A63. The shutter of any of paragraphs A1-A62, when dependent from paragraph A4, wherein the hub includes an electronics compartment configured to enclose at least one of a/the motor controller, a/the motor power supply, a/the motor battery, a/the motor power adapter, and a/the motor power cord socket, wherein the electronics compartment is defined in at least one of the first frame layer, a/the central frame layer (when present), and the second frame layer.
A64. The shutter of paragraph A63, wherein the electronics compartment extends from the first frame layer to the second frame layer.
A65. The shutter of any of paragraphs A63-A64, when dependent from paragraph A61, wherein the electronics compartment is connected to the motor compartment.
A66. The shutter of any of paragraphs A1-A65, wherein the hub includes a hinge pocket configured to receive a/the frame hinge.
A67. The shutter of any of paragraphs A1-A66, wherein the shutter further includes a stile configured to overlay a central portion of the shutter, and where the frame includes at least one stile magnet configured to retain the stile in position.
A68. The shutter of any of paragraphs A18-A67, when dependent from paragraph A18, wherein the plurality of drive pins is configured to be received in a corresponding plurality of pin indentations defined by the hub, wherein each pin indentation of the plurality of pin indentations extends in a direction at least substantially parallel to the pivot axis of the louver coupled to the drive pin received in the pin indentation, and wherein each pin indentation of the plurality of pin indentations is configured to permit the drive pin received in the pin indentation to rotate about the corresponding pivot axis.
A69. The shutter of paragraph A68, wherein each pin indentation of the plurality of pin indentations defines an orientation of the pivot axis of the louver associated with the drive pin that is received in the pin indentation.
A70. The shutter of any of paragraphs A68-A69, when dependent from paragraph A4, wherein the plurality of pin indentations is defined in at least one of the first frame layer, the second frame layer, and (when present) a/the central frame layer.
A71. The shutter of any of paragraphs A68-A70, when dependent from paragraph A4, wherein each indentation of the plurality of pin indentations is a pin bore defined in one of the first frame layer, the second frame layer, and (when present) the central frame layer.
A72. The shutter of any of paragraphs A68-A70, when dependent from paragraph A4, wherein each indentation of the plurality of pin indentations is a pin groove defined on an exterior face of at least one of the first frame layer, the second frame layer, and (when present) the central frame layer.
A73. The shutter of any of paragraphs A18-A72, when dependent from paragraph A18, wherein each drive pin of the plurality of drive pins is configured to be received in a corresponding drive pin bushing of a plurality of drive pin bushings, wherein each drive pin bushing of the plurality of drive pin bushings is configured to permit the corresponding drive pin to rotate therein about the corresponding pivot axis, and wherein each drive pin bushing of the plurality of drive pin bushings is fixedly coupled to the hub to substantially define an/the orientation of the corresponding pivot axis with respect to the hub.
A74. The shutter of paragraph A73, wherein each drive pin bushing of the plurality of drive pin bushings is configured to be received in a corresponding bushing retention structure defined in the hub.
A75. The shutter of any of paragraphs A1-A74, wherein the wide louver side of each louver of the plurality of louvers has a convex shape.
A76. The shutter of any of paragraphs A1-A75, wherein the wide louver side of each louver of the plurality of louvers has a concave shape.
A77. The shutter of any of paragraphs A1-A76, wherein the frame has a shape that is at least one of semicircular, elliptical, oval, circular, quarter-circular, triangular, wedge-shaped, and/or a polygon.
As used herein, the terms “selective” and “selectively,” when modifying an action, movement, configuration, or other activity of one or more components or characteristics of an apparatus, mean that the specific action, movement, configuration, or other activity is a direct or indirect result of user manipulation of an aspect of, or one or more components of, the apparatus.
As used herein, “at least substantially,” when modifying a degree or relationship, includes not only the recited “substantial” degree or relationship, but also the full extent of the recited degree or relationship. For example, an object that is at least substantially parallel to a second object includes objects that are substantially parallel to the second object and also includes objects that are parallel to the second object.
As used herein, the term “and/or” placed between a first entity and a second entity means one of (1) the first entity, (2) the second entity, and (3) the first entity and the second entity. Multiple entities listed with “and/or” should be construed in the same manner, i.e., “one or more” of the entities so conjoined. Other entities may optionally be present other than the entities specifically identified by the “and/or” clause, whether related or unrelated to those entities specifically identified. Thus, as a non-limiting example, a reference to “A and/or B,” when used in conjunction with open-ended language such as “comprising” may refer, in one embodiment, to A only (optionally including entities other than B); in another embodiment, to B only (optionally including entities other than A); in yet another embodiment, to both A and B (optionally including other entities). These entities may refer to elements, actions, structures, steps, operations, values, and the like.
As used herein, the phrase, “for example,” the phrase, “as an example,” and/or simply the term “example,” when used with reference to one or more components, features, details, structures, embodiments, and/or methods according to the present disclosure, are intended to convey that the described component, feature, detail, structure, embodiment, and/or method is an illustrative, non-exclusive example of components, features, details, structures, embodiments, and/or methods according to the present disclosure. Thus, the described component, feature, detail, structure, embodiment, and/or method is not intended to be limiting, required, or exclusive/exhaustive; and other components, features, details, structures, embodiments, and/or methods, including structurally and/or functionally similar and/or equivalent components, features, details, structures, embodiments, and/or methods, are also within the scope of the present disclosure.
As used herein the terms “adapted” and “configured” mean that the element, component, or other subject matter is designed and/or intended to perform a given function. Thus, the use of the terms “adapted” and “configured” should not be construed to mean that a given element, component, or other subject matter is simply “capable of” performing a given function but that the element, component, and/or other subject matter is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the function. It is also within the scope of the present disclosure that elements, components, and/or other recited subject matter that is recited as being adapted to perform a particular function may additionally or alternatively be described as being configured to perform that function, and vice versa.
It is believed that the disclosure set forth above encompasses multiple distinct inventions with independent utility. While each of these inventions has been disclosed in its preferred form, the specific embodiments thereof as disclosed and illustrated herein are not to be considered in a limiting sense as numerous variations are possible. The subject matter of the inventions includes all novel and non-obvious combinations and subcombinations of the various elements, features, functions and/or properties disclosed herein. Similarly, where the claims recite “a” or “a first” element or the equivalent thereof, such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements.
In the event that any patents, patent applications, or other references are incorporated by reference herein and (1) define a term in a manner that is inconsistent with and/or (2) are otherwise inconsistent with, either the non-incorporated portion of the present disclosure or any of the other incorporated references, the non-incorporated portion of the present disclosure shall control, and the term or incorporated disclosure therein shall only control with respect to the reference in which the term is defined and/or the incorporated disclosure was present originally.
It is believed that the following claims particularly point out certain combinations and subcombinations that are directed to one of the disclosed inventions and are novel and non-obvious. Inventions embodied in other combinations and subcombinations of features, functions, elements and/or properties may be claimed through amendment of the present claims or presentation of new claims in this or a related application. Such amended or new claims, whether they are directed to a different invention or directed to the same invention, whether different, broader, narrower, or equal in scope to the original claims, are also regarded as included within the subject matter of the inventions of the present disclosure.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application Ser. No. 62/449,482, which was filed on Jan. 23, 2017, and the complete disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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62449482 | Jan 2017 | US |