1. Field of the Invention
The invention relates to an adjustable positioning mechanism, such as for positioning ends of straps or handles of bags or packs and, more particularly, backpacks, but also for adjustably positioning straps and harnesses of any article to be carried. In addition, the invention is directed to such bag, pack, backpacks, and/or harness, which incorporate such adjustable positioning mechanism.
2. Description of Background and Relevant Information
Backpacks typically comprise a pack portion, usually made of relatively flexible (i.e., non-rigid) materials such as panels of textile fabrics, which forms a compartment adapted to receive a load to be carried. The pack portion comprises a back side which is positioned opposite the back of the user when it is worn. The backpack also has a carrying system which can comprise a pair of shoulder straps and possibly a hip-belt.
Being made of flexible materials, a loaded backpack tends to deform due to the volume and/or the weight of the load inside the pack. In particular, the back side can deform, which is most uncomfortable to the user.
In order to prevent such unwanted deformation, at least partly, it is known to provide the backpack with a stiffening frame along its back side. Such frames may be of different kinds. Some packs are equipped with one or more rigid rods (or stays) which are inserted in gussets attached to the back side. These rods are usually made of metal, plastic, or composite material, and they run substantially vertically along the back side. Other packs have a frame made of a sheet of semi-rigid or rigid material which is inserted in a gusset pocket of corresponding shape attached to the back side (usually on the inner side of the back side). Such sheet frame can be made of various materials, including plastic, composite materials, or rigid or semi-rigid foams. In the latter case, it can be provided that the sheet frame of semi-rigid foam is made of a folded sheet which is removably inserted in the gusset pocket and which can be removed to be used as a sleeping mattress for outdoor sports enthusiasts.
A sheet frame can also be reinforced by removable or non-removable rigid rods, and it can also be complemented by a layer of soft foam to provide additional carrying comfort for the user.
In most backpacks having a hip-belt, the carrying system is made to shift at least part of the weight of the load off the shoulder straps, down to the hip-belt, in order that at least part of the weight of the load is carried by the hips of the user rather than having his/her shoulders and back carry all the load. The stiffening frame participates in that load transfer by making a link between the shoulder strap attachment portions of the pack portion and its hip-belt attachment portions.
Nevertheless, conventional backpacks having a stiffening frame share in common that the frame is not an integral part of the pack and that this introduces undesirable movements and deformations between the frame and the relatively flexible material of the back side.
U.S. Pat. No. 4,750,654 discloses a backpack in which the flexible pack portion has no back side, the back side of the backpack being made of layered structure comprising two layers of cellular synthetic resins (i.e., foams) over-molded on a fabric layer. The flexible pack portion is sewn onto the outer periphery of the back side structure.
Another problem with prior art backpacks is that most of them are not waterproof, not even water resistant. Waterproof bags are known in the art, such bags typically made of PVC-coated materials. Such waterproof bags are made by assembling panels by welding.
Welding is here opposed to gluing. Gluing requires the provision of an adhesive material between the two pieces to be assembled, whereas welding means that the surface of at least one of the pieces to be assembled (but preferably both) is melted to adhesively bond the two pieces. Both welding and gluing result in an adhesive bonding of the two pieces.
Welding operations are quite complicated as they require the use of complicated tools to press and heat the panels to be assembled along the necessary junction line. Such tools are even more complicated when it comes to welding along a non-straight line, and more complicated still when the junction line is three dimensional. On such PVC-coated bags, various handles and straps may be connected to the exterior surface of the bag. The technique used up to now has been to provide anchoring pads of plastic material, on which the handle or the strap is affixed, for example by sewing, and to weld the pads to the outer surface of the material.
Unfortunately, in some cases, the welding operation only permits welding along the periphery of the pad, not along its entire contacting surface. This is due to the presence of the strap or handle which is affixed to the pad, usually in the center of such pads, and which therefore makes it difficult to bring enough heat and pressure to the center of the pad to achieve welding.
Moreover, such bags have the undesirable feature of requiring PVC-coated or urethane-coated materials when it is now known that extensive use of PVC is undesirable in view of environmental issues. At least for this reason, urethane-coated waterproof bags are known in the prior art.
Backpacks are known to employ any of various mechanisms for adjusting the point of attachment of carrying members, such as shoulder straps, although the range of adjustment is limited by construction techniques that have heretofore been known. As an example, the document FR 2 670 096 discloses a device for adjusting the point of attachment of both shoulder straps, height-wise along the backpack, by utilizing a vertical strap on which horizontal loops are formed by stitching the strap onto the backpack, with an elongated removable rigid pin holding a junction end of both shoulder straps secured to a selected one of the loops. The position of a lower belt is similarly adjustably attached. Particular disadvantages with this adjustment mechanism include the limitation by which the shoulder straps of the backpack are not individually vertically adjustable, as well as the limitation by which the shoulder straps are not horizontally adjustable. In addition, the requirement of the rigid pin in the adjustment mechanism can present a problem should it become inadvertently detached and lost.
The document EP 1 625 807 provides an advance over the aforementioned adjustment mechanism in the sense that individual adjustment of the points of attachment of a pair of shoulder straps is provided by attaching to the backpack left and right adjustment strap formations to which respective ones of the two shoulder straps are adjustably secured at any of a plurality of vertically spaced-apart locations. A limited amount of variation in the width between the shoulder straps is provided by positioning the left and right adjustment strap formations of the adjustment mechanism in an upwardly extending divergent relationship. In spite of the improvements over the aforementioned adjustment mechanism of FR 2 670 096, this mechanism retains certain of the prior disadvantages. First, in addition to components that are carried by the shoulder straps and by the backpack, the adjustment mechanism relies upon separate rigid fasteners, here a U-shaped fastener preferably made of metal. Second, adjustment straps are stitched to the backpack. Third, although the divergent relationship of the left and right adjustment straps provide for a variation in the horizontal spacing of the shoulder straps, this horizontal spacing is limited by being achieved in conjunction with a higher positioning of the attachment location of the shoulder straps along the adjustment straps, i.e., the assumption being that a taller person will likely have wider shoulders as well as a longer torso. A more universal adjustment, such as to accommodate a shorter person with broader shoulders, and a taller person with narrower shoulders, is not possible.
U.S. Pat. No. 5,005,744 discloses another form of adjustable backpack. The back side of the backpack includes a stiffening but flexible planar element which is held in a pocket to provide a flexible pack frame. A second adjacent pocket is formed to receive the ends of a pair of shoulder straps, which are secured within the second pocket by means of respective Velcro® fastener portions. Although the lengths of the shoulder straps are thereby adjustable and the orientation of the straps can be individually adjusted, the height of the effective attachment of the straps to the backpack is not adjustable.
The invention is directed to an adjustable positioning mechanism, such as for positioning one or more ends, or end portions, of straps or handles of bags or packs, such as duffle bags, drybags, travelpacks, and, more particularly, backpacks, but also for adjustably positioning straps and harnesses of any article to be carried. In addition, the invention is directed to such bag, pack, backpacks, and/or harness, which incorporate such adjustable positioning mechanism. In addition, in addition to the adjustable positioning of strap ends, the invention is directed to a mechanism for adjustable positioning of auxiliary pockets, containers, and other items that can be adjustably attached to another item, such as a larger bag, pack, or backpack.
Examples of products encompassed by the invention, in addition to backpacks and, more generally, bags and packs, are golf bags, and power equipment, such as harnesses for carrying gas-powered landscaping equipment (such as blowers, edgers, trimmers, etc.), and any type of article that includes a strap or harness to enable the article to be carried by a person, particularly to be carried by the shoulders. Any of such articles can employ one carrying strap, as well as two or more straps.
In addition, the invention is directed to such articles, such as bags, packs, backpacks, and other articles to be carried by an adjustable strap or to be affixed, as an auxiliary item, to another article.
In any such embodiment, the invention is carried out by means of an improved structure and/or by means of construction techniques not heretofore known to those skilled in the art.
Such improved structure and construction techniques further allow for improvements in the attachment of load-carrying components, such as adjustment mechanisms for carrying members, such as shoulder straps or other components such as independently attached pockets and devices for holding tools or other equipment that a user might require or find convenient.
As an example, an article to be carried by a person includes:
an adjustable positioning mechanism for removably connecting an item to the article, the mechanism providing a range of attachment locations for the item relative to the article, to achieve an optimum ergonomic position of said item at one of the attachment locations, the adjustable positioning mechanism including:
As an example of a bag or pack, such as a backpack according to the invention, such improved structure can include the following:
a pack portion including a back side made of flexible material;
a rigidifying frame connected to the pack portion to the back side of the pack portion by adhesive bonding;
a carrying system directly or indirectly connected to the pack portion and comprising at least one carrying member having at least two spaced-apart portions connected to respective spaced-apart portions of the pack portion, such as upper and lower portions of a shoulder strap of a backpack;
an adjustment mechanism for providing a range of adjustable attachment locations on the pack portion for the carrying member at at least one of said two spaced-apart portions of the pack portion, such as at an upper portion of a shoulder strap of a backpack;
the adjustment mechanism including a first element affixed at one of said two spaced-apart portions of the pack portion by adhesive bonding, i.e., by gluing or by welding, and a second element affixed to the carrying member.
According to a further feature, the frame comprises a rigid or semi-rigid frame affixed to the back side of the pack portion by adhesive bonding, i.e., whether by gluing or by welding.
The invention can be implemented with or without a rigidifying frame. If a frame is used, it can be internal or external of the bag/backpack, and the frame can be a frame sheet, produced, e.g., as an injection-molded part, with the aforementioned first element of the adjustment mechanism unitarily molded into the sheet. If the frame sheet is mounted internally of the backpack, an appropriate opening in the back of the backpack can be made for exposing the connector sites of the adjustment mechanism element. As an alternative to unitary molding, the first element could be adhesively bonded to the frame sheet.
According to a particular embodiment, the carrying member can be a shoulder strap and at least one of the spaced-apart portions of the pack portion is in a shoulder region.
According to a particular feature of an embodiment according to the invention, the first element includes a plurality of first connector sites and the second element includes plurality of second connector sites, the first connector sites being releasably engageable with the second connector sites for providing the aforementioned range of attachment locations for the carrying member by enabling selective connection of the second element of the adjustment mechanism to the first element of the adjustment mechanism in any of a plurality of different attachment locations of the carrying member relative to the pack portion of the backpack.
According to a further feature, at least one of the pluralities of first and second connector sites includes a plurality of connector sites that provides at least a plurality of connector sites that enable selective connection of the second element of the adjustment mechanism along a range of different horizontally and/or vertically spaced-apart attachment locations.
According to a further feature, the backpack includes a pair of shoulder straps, each shoulder strap including a respective second element of an adjustment mechanism for providing independent adjustment relative to the other shoulder strap.
According to a particular embodiment, the first element of the adjustment mechanism comprises a plastic plate, the plastic plate including an array of first connector sites, such array providing horizontal and vertical adjustability, and the second element of the adjustment mechanism includes at least two second connector sites for selective releasable engagement with a pair of the first connector sites of the first element of the adjustment mechanism.
Further, according to a particular embodiment, the plurality of first connector sites of the first element of the adjustment mechanism includes receptacles and the plurality of second connector sites of the second element of the adjustment mechanism includes projections which are releasably engageable with the receptacles. Alternatively, the plurality of first connector sites of the first element of the adjustment mechanism can include projections and the plurality of second connector sites of the second element of the adjustment mechanism includes receptacles which are releasably engageable with said projections.
More particularly, the receptacles can be keyhole-shaped receptacles and the projections can be button-headed projections. Still further, a receptacle of the keyhole-shaped receptacles includes an enlarged portion and a narrowed portion extending from the enlarged portion, whereas a button of the button-headed projections have a size and shape to be freely received and removed from the enlarged portion of the receptacle and to be retained beneath the narrowed portion of the receptacle.
Still further, in an embodiment in which the bag is a backpack and the carrying member comprises at least one shoulder strap, the narrowed portion of the receptacle extends upwardly in a direction toward a top of the backpack from the enlarged portion of the backpack.
According to a further particular embodiment, the plurality of first connector sites is greater in number than the plurality of second connector sites, whereby the carrying member can be moved from a first of the at least two spaced-apart connection locations to a second of the at least two spaced-apart connection locations by disengaging projections of the second element from receptacles of the first element at the first of the at least two spaced-apart connection locations and by engaging projections of the second element with receptacles of the first element at said second of the at least two spaced-apart connection locations.
Either or both of the first and second elements can be made as one plastic piece, such as by having been made by injection molding.
Other aspects of the invention will be set forth in the following detailed specification which refers to the appended drawings in which:
a-16i illustrate additional views of a backpack according to the invention,
a-17c illustrate a first alternative embodiment of an adjustable shoulder strap mechanism;
a-18d illustrate a second alternative embodiment of an adjustable shoulder strap mechanism; and
a-19c illustrate a third alternative embodiment of an adjustable shoulder strap mechanism.
The backpack 10 has a pack portion 12, which can be substantially entirely made of a flexible material, such as a woven textile fabric. In a particular embodiment, this fabric is coated and/or laminated with at least one water-repellent, water-resistant, and/or water-proof material.
The pack portion basically exhibits a front side 14, a bottom side 16, two lateral sides 18, and a back side 20 which, when the backpack 10 is worn by a user, faces the back of the user.
The pack portion 12 demarcates at least one inner compartment 22 of the backpack which can accommodate a load to be carried. The inner compartment can have internal subdivisions, and the pack portion could also have outside pockets. The over-all shape of the pack portion 12 is designed both to provide a practical shape of the inner compartment 22, adapted to receive the objects which will constitute the load to be carried, and also to provide a bag which, when loaded, is comfortable for the user to carry. Although such shape will usually be substantially parallelepipedic, the exact shape can be far more complex. Such shape of the pack portion can be achieved through the tailoring of various panels of material having each a specific contour and assembled along well-defined junction lines. Such assembly can be performed by any known technique and especially by sewing. In cases in which the pack portion material is water-resistant or waterproof, the assembly technique can be matched, for example, with the use of taped seams which offer very good resistance to the ingression of water.
In the embodiment shown in the figures, the pack portion 12 has a top opening, which means that the main access to the internal compartment 22 is through its top opening. Indeed, as shown in
The backpack shown in
In this embodiment, the carrying system first comprises a pair of carrying members in the form of shoulder straps 26, both of which are attached to the pack portion at both ends. Each shoulder strap 26 is made of two strap parts: an upper strap portion 28 which is attached by its upper end 28a to a corresponding attachment location on the back side 20 of the pack portion 12, and a lower strap portion 30 whose lower end 30a is attached to a corresponding attachment location of the pack portion 12. As described with reference to
Particularly for bags over 20-30 liters in capacity, the carrying system may also comprise a hip-belt 36 located in a lumbar portion 35 of the back side of the pack. As shown in
A carrying system described above is generally more efficient and comfortable for carrying large loads. For bags intended to carry lighter loads, a backpack made according to the invention can have a simpler carrying system. Such system can have only the two shoulder straps, or it can even have one single shoulder strap, ideally then positioned diagonally across the back side of the backpack. The invention can also be carried out on a lumbar pack, which is a kind of small backpack having only a hip-strap or hip-belt as a carrying system, and which a user carries on the lumbar part of his/her back.
The backpack according to the invention can include a frame 42 which is connected to the pack portion 12. According to the invention, this frame 42 comprises at least a rigid or semi-rigid sheet which is affixed to the back side 20 of the pack portion 12 by adhesive bonding, that is, by gluing or welding, as mentioned above.
The frame 42 is a sheet frame in the sense that it has one dimension (its thickness) which is significantly smaller than to its two other dimensions (height and width), making it possible to define a main general plane of the frame (although the frame will, in a particular embodiment encompassed by the invention, not be perfectly planar, but will be slightly curved to follow at least partially the natural shape of the back of the user to enhance ergonomics).
The frame is also rigid or semi-rigid, at least in comparison with the flexibility of the fabric from which the back side of the pack portion is made. That is, in this regard, in the context of this disclosure, a “rigid or semi rigid frame” can be regarded as a “rigidifying” frame in that the frame is at least more rigid than the back side 20 of the pack portion 12 to which the frame is secured. In addition, or alternatively, the rigid or semi-rigid characteristic of the frame can also be regarded by its capacity to withstand substantial compressive forces directed along its main general plane without any significant deformation, compared, for example, to a flexible fabric. On the other hand, despite its rigid or semi-rigid characteristic, the frame can be bendable. Such rigidity of the sheet frame can come from the rigidity of one specific component (e.g., a plastic sheet). But it can also come from the layering of several components which are individually flexible but, when considered after assembly, show the required rigidity.
In the embodiment shown in the drawing, the frame 42 is substantially rectangular in shape and extends along almost the entire surface of the back side 20 of the backpack 10. Such provision allows for the maximum performance of the frame, but one could also provide for a frame having smaller dimensions and/or different shapes. Indeed, the frame 42 could cover only the upper part of the back side 20, or it could have a top part wider than a bottom part. It could also be substantially V-shaped or Y-shaped. It could also have one or several apertures in regions where no rigidification is needed. It could have the shape of an inverted A. As shown in
According to one aspect of the invention, the frame 42 is connected to the back side 20 of the pack. Depending on the nature of the frame and on the nature of the flexible material of the back side, different adhesive bonding techniques can be used. If the materials are compatible, the frame can be affixed to the back side by welding, such as, for example ultrasonic or radio-frequency welding.
In most cases, the adhesive bonding can be achieved through the use of an adhesive material such as glues or glue-containing compounds. Many types of glues can be used, such as, for example, polyurethane-based glues. Such glues can be in the form of self-standing films or in liquid form. They can be thermo-activated glues, e.g., hot-melt glues.
An exemplary embodiment of this innovative frame 42 is shown in greater detail in
The frame 42 has a first main component comprising a structural sheet 46. It can be made of any semi-rigid or rigid material, such as plastics, composite materials, metal, etc. It preferably has the appropriate thickness to exhibit enough strength without excessive weight. The structural sheet 46 can be conformed to the shape on the back of a user, either by thermoforming or by appropriately shaping a reinforcing stay, if used to reinforce the frame 42 (such as stay(s) 52, mentioned below). Its shape may be modified (e.g., by thermoforming or by reshaping the stay(s)) to be better adapted to a specific user.
The frame 42 also has a sheet of foam 48 which is to be sandwiched between the structural sheet 46 and the back side 20 of the pack portion 12 of the backpack. The foam sheet 48 can be made advantageously of an elastic foam, which provides extra carrying comfort to the bag and abrasion-resistance around the perimeter of the structural sheet 46. Nevertheless, rigid or semi-rigid foams may also be used. The structural sheet 46 and the foam sheet 48 are joined one to another, along their entire contacting surface or at least along a substantial portion thereof, by adhesive bonding. As shown in
In the example shown, the frame 42 is reinforced by one or several rigid stays 52 (or rods, only one depicted in
According to the illustrated embodiment of the invention, the frame 42 (here comprising the structural sheet 46, the foam sheet 48, and one or several stays 52) is attached to inner surface 44 of the back side by adhesive bonding. In the example shown, the adhesion is obtained using a holt-melt film adhesive 58, or using a gluing compound as described above. Alternatively, other types of adhesives can be used.
The frame 42 could also be constructed as a sandwich structure having a spacing layer (for example made of foam) between two structural sheets (of the same material or of different materials).
The frame 42 can be adhered to the back side 20 along an adhesion zone covering the entire contacting surfaces of the frame and back side, or at least a substantial portion of the contacting surfaces. In the latter case, the adhesion zone is preferably continuous, although that is not limiting according to the invention. It can be made of a regular pattern of patches, for example, without any adhesive bonding (for example to save some weight of the gluing compound). Most importantly, the adhesion zone preferably covers parts of the back side where elements of the carrying system are anchored. In other words, the adhesion zone at least corresponds to the various attachment portions of the carrying system. At least at its locations corresponding to such attaching portions, the frame is substantially flat so as to achieve a continuous and integral contact leaving no void between the frame and the material of the pack portion along those locations. Indeed, such continuous and integral contact considerably reinforces the mechanical strength of the pack portion 12 under the attachment portions.
Indeed, as shown in
Therefore, from a load stability standpoint, it is advantageous to have a unitary sheet frame 42 underlying all attachment portions of the carrying system, such as attachment portions for the strap ends 28a, 30a, 34a, 38a, and 40a.
But, in some cases, it may be sufficiently satisfactory that the adhesively bonded frame 42 underlie only part of the back side 20, and not all the attachment portions.
One possibility, therefore, is to have the adhesively bonded frame 42 underlie and extend between the attachment portions of the upper and lower ends of the shoulder straps, and/or underlie and extend between the attachment portions of the upper ends of the shoulder straps and of a hip-belt arrangement, the adhesion zone of the frame 42 to the pack portion 12 corresponding at least to the attachment portions.
In another exemplary embodiment, the sheet frame 42 can be made of several parts each independently adhesively bonded to the pack portion 12. For example, two separate sheet frames can be provided, one for the left part of the pack portion and one for the right part of the pack portion of the backpack.
In other exemplary embodiments, the sheet frame can be divided into two or more separate parts along substantially horizontal partition lines. In such cases, the sheet frame parts are located adjacent one to another so that their lateral borders along the partition lines are in abutment one with the other. In such a case, such multi-part sheet frame can be united by a rigid structure, such as one or several common stays slidably inserted in corresponding gussets arranged on the frame parts. With such a construction, the sheet frame is foldable when the stays are removed, and recovers some rigidity altogether when the stays are in place.
Another innovative aspect of the backpack according to the invention is that at least some of the elements of the carrying system are attached to the pack portion 12 by adhesive bonding, and more specifically by gluing, i.e., by the provision of a specific adhesive material or compound.
In the embodiment shown, the upper end 28b of the shoulder strap 26 is made of a textile web or strap and it is fixed on an attachment portion, in the form of an anchoring base 60. The anchoring base 60 is made of flexible plastic material (for example polyurethane) having a rear surface 62 facing the pack portion 12, and a front surface 64 on which the upper end 28a of the shoulder strap 26 is fixed by stitching 68. More precisely, the anchoring base 60 has a housing 66 formed on its front surface 64 adapted to receive and hide the extremity of the upper end 28a of the shoulder strap 26. The housing 64 is closed in all but one direction, i.e., only open along a direction parallel to the base for introduction of the extremity 28a of the strap 26 in the housing. The stitching line 68 for holding the upper end 28a of the strap 26 on the base 60 is made just in front of the housing's opening. To increase the strength of the stitching 68 (specifically to avoid any risk of tearing of the base material), the back surface 62 of the base is backed with a piece of woven fabric 70, and the stitching is done through the upper end 28a of the strap, through the base 60, and through the woven fabric reinforcement 70. According to a particular exemplary technique, the fabric reinforcement 70 is located in a recess which is provided in the back surface 62 of the anchoring base 60, so that the fabric reinforcement 70 is flush with the back surface 62.
According to a particular aspect of the invention, the anchoring base 60 is then affixed to the outer surface of the back side 20 of the pack portion 12 by gluing.
In order to prevent any risk of the shoulder strap 26 peeling off, the anchoring base 60 is glued at a location of the back side 20 where the reinforcing frame 42 is also adhered to the back side 20 (on its inner side). Therefore, the frame underlies and is directly bonded to the attachment portion for the shoulder strap. That is, the anchoring base 60, the back 20 of the pack portion 12, and the reinforcing frame 42, with adhesive bonds between adjacent ones of these parts create a laminate structure in the area of the base of the strap 26. This prevents any severe bending of the substrate (i.e., the back side fabric 20) on which the anchoring base 60 is glued, which severe bending would promote peeling off near the edges of the base 60. Another advantageous provision is to ensure the edges of the base 60 are sufficiently thin and flexible to follow easily any residual bending of the substrate without exerting too much peeling off stress on the glue. Yet another advantageous provision is to use an adequate substrate. Indeed, particularly when it comes to affixing a shoulder strap by adhesive bonding, it is necessary to use a substrate which is specifically designed therefor. For example, if the substrate is a fabric coated or laminated on its outer side (for example, a woven textile coated with a water-repellent or water resistant polyurethane coating), the coating (or laminate) should have an adhesion resistance to the base fabric, or peeling resistance, of at least 10 pounds per inch (10 lbs/in; approximately 68947 N/m2) according to Federal Test Method Standard 191A/5970 (or according to corresponding ASTM Standard D-751), although preferably about 18-20 lbs/in or greater is contemplated according to the invention. In practice, a peeling resistance of about 30 lbs/in, and slightly higher, can be achieved using a polyurethane coating.
In the embodiment shown, each element of the carrying system is affixed to the pack portion through the gluing of an anchoring base 60 described above: the upper and lower ends 28a, 30a of the shoulder straps 26, as well as the ends 38a, 40a of the hip-belt straps parts 38, 40, and the ends 34a of the stabilizing straps 34. Some of the elements can share the same anchoring base, as for example the lower end 30a of the shoulder straps and the corresponding ends 38a, 40a of the hip-belt strap parts 38, 40. Moreover, the anchoring base of each element is glued at a location of the back side 20 where the reinforcing frame 42 is also adhered to the back side (on the inner side).
As shown in
The pivoting connection mechanism 82 has a socket 84 which is affixed to the back side 20 of the pack portion, in a lumbar part thereof. The socket 84, another exemplary embodiment of which is shown on
As shown in
The fitting 90 also has a base 94 by which it can be affixed to the cushioned hip-belt 36, for example by gluing. As shown more specifically in
Many types of known alternative pivoting connections could be used, and one skilled in the art can readily construct a convenient embodiment. More complex connecting mechanisms could also be used to link the hip belt to the pack, for example mechanisms with dual pivoting rods. In addition, the socket and the fitting could have interchanged positions on the hip-belt and on the pack.
The above cushioned hip-belt 36 and its pivoting connection mechanism 82 are particularly relevant in the context of the invention where the back side 20 of the pack, and particularly its lumbar part, is reinforced by an adhesively bonded frame 42. Indeed, the presence of the frame 42 in the lumbar part of the pack, where the hip-belt 36 is also connected the pack, permits a very stable and precise fixing of the pivot mechanism 82. If the latter is also adhesively bonded to the pack, there would be no disadvantageous lateral or vertical movement between the hip-belt, the frame 42, and the shoulder straps 26, achieving superior carrying ability. The hip-belt 36 can also be perfectly positioned and tightened around the hips of the user, while the pivot mechanism 82 can provide the adequate freedom of movement between the shoulder straps 26 and the hip-belt 36 for the pack to follow the movements of the user's back.
Supplementing the exemplary embodiments of backpacks shown in the foregoing figures of the drawing, in which emphasis has been placed on the use of adhesive bonding, i.e., gluing or welding, of strap ends and/or other components to the backpack, is an adjustment mechanism that can be incorporated into the structure of the backpack to provide for a selective attachment of a component or an end of a strap, such as an end of a shoulder strap, or the ends of a pair of shoulder straps, in any of a plurality of locations on the backpack. Thereby, rather than adhesively bonding the ends of the shoulder straps, e.g., directly to the back side of the backpack, with or without a rigidifying frame, which would thereby not provide a fine-tuned fit for the backpacker, certain component element(s) of an adjustment mechanism are bonded to the backpack, thereby facilitating a fine-tuned fit of the backpack to accommodate the ergonomic requirements of the individual backpacker. Alternatively, rather than adhesively bonding certain component element(s) of the adjustment mechanism, they can be made as part of a one-piece part of the backpack, such as part of an injected molded part thereof, i.e., such as part of an injected molded frame sheet. If the frame sheet is mounted internally of the backpack, an appropriate opening in the back of the backpack can be made for exposing the connector sites of the adjustment mechanism element. As an alternative to being unitarily molded with the frame, such component element(s) can be adhesively bonded to such frame sheet if a frame is used.
An exemplary embodiment of such an adjustment mechanism is shown in
In the particular adjustment mechanism that is illustrated, the receptacle part 100 is comprised of a one-piece plastic frame, manufactured by injection molding or other technique using, as an example, polyurethane or a blend of polyurethane and other plastic. In the illustrated embodiment, the receptacle part 100 is made in one piece, which includes a first half or section 100a and a second half or section 100b, each of the sections 100a, 100b serving to be removably engaged with insert parts 101 of respective ones of a pair of shoulder straps, as described below in greater detail.
In an alternative embodiment, each of the receptacle sections 100a, 100b can be comprised of a one-piece plastic frame, each such frame being independently bonded to the back side of the backpack.
As shown in
The insert part 101 of the adjustment mechanism shown in
A connection between the insert part 101 and the receptacle part 100 of the adjustment mechanism is made by means of the following sequence: positioning of the insert part 101 so that the three buttons 103 face the array of keyhole-shaped receptacles 102; insertion of the three buttons 103 of the insert part 101 into the circular portions 102a of three adjacent keyhole-shaped receptacles 102 of one of the sections, i.e., section 100a or section 100b of the receptacle part 100; and sliding of the insert part 101 laterally, i.e., in a direction laterally along the facing surface of the part 100, i.e., or upwardly in the context of the orientation of the receptacle part 100 shown in
According to a detailed embodiment, each of the edges of the narrowed portions 102b of the keyhole-shaped receptacles can include slight protuberances to provide a firm engagement with the stems of the buttons 103 to assist in retaining the buttons in the receptacles 102, particularly when the backpack is not being worn and the forces generated by the weight of the backpack is not naturally tending to force the buttons upwardly toward the closed ends of the narrowed portions 102b of the keyhole-shaped receptacles.
In
Although the illustrated embodiment shows the insert part 101 of the adjustment mechanism to have a series of three buttons 103, this is not limiting for the invention. The insert part 101 could, in alternative embodiments, have one or two buttons, for example, or even an array of four or more buttons, such as in two rows of two. However, if fewer buttons (or other such connectors) were to be used, each such button could be made larger so as to carry expected loads for the backpack to which it is a part. Another consequence of making the buttons larger is that each incremental adjustment achieved by moving the buttons one position up, down, left, or right would be increased, because the keyhole-shaped receptacles 102 of the receptacle part 100 of the adjustment mechanism would need to be made larger. On the other hand, a greater number of buttons (and/or a greater number of receptacles) can increase the number of positions by which the insert part 101 can be removably affixed to the receptacle part 100.
Also, if the insert part 101 were to have but a single button 103, the insert part 101 would be allowed to pivot about the axis of the stem of the button, as the stem would be free to rotate within the narrowed portion 102b of a keyhole-shaped receptacle 102 of the receptacle part 100. The provision of two or more buttons prevents such rotation.
The techniques described with reference to
Of course, the back surface of the receptacle part 100 includes through openings in the keyhole-shaped receptacles 102, although available as gluing surface portions are the periphery of the part 100 and much of the strips of material between rows and columns of the receptacles 102, including the circular bases of the circular portions 102a thereof. In addition, in the particular embodiment that is illustrated in
In an alternative embodiment, not illustrated, the structures of the two elements 100, 101 of the adjustment mechanism could be reversed. That is, rather than having a receptacle part bonded to the backpack, an insert part could be bonded to the backpack, whereby an array of buttons—rather than an array of receptacles—would be presented for selective attachment to a receptacle part for each shoulder strap, each such part bearing a line of three receptacles. In such an embodiment, the entirety of the rear surface of the insert part could be a continuous solid surface, i.e., uninterrupted by through openings, e.g., which would be available for gluing or welding of the element to the backpack.
As shown in
In the illustrated embodiment, the receptacle part 100 has a width of approximately six inches, the height between the top and bottom edges of each section 100a, 100b is approximately three inches, and the thickness of the part 100 is approximately one-fourth of an inch, perhaps within a range of about 0.20-0.30 inches. These dimensions are not limiting; the width and height and can vary depending upon the range of adjustment that is to be afforded by the adjustment mechanism, as mentioned above, whereby a lesser or greater number of receptacles 102 could be provided, and the thickness can vary if, for example, one were to find that a thicker part 100 were advantageous in increasing rigidity of the adjustment mechanism.
With further reference to
Alternatively, rather than having slots 107, 108 and bands of material 109, 111, the scope of the invention encompasses creating the insert part 101 for each of the shoulder straps in the form of a plate that is bonded to respective ones of the inner surfaces of the shoulder straps, in the manner by which the receptacle part 100 is bonded to the back side of the backpack.
In addition to the receptacle part 100 and the insert part 101, the adjustment mechanism, particularly as embodied for use with a shoulder strap, can include a hook and loop fastener (i.e., such as a Velcro® fastener) for the lower ends of the shoulder straps. As shown in
The ends of the shoulder straps, in the illustrated embodiment of
The provision of the adjustment mechanism for the shoulder straps shown in
In the embodiments described above, the frame is adhesively bonded to the inner surface of the back side 20 of the pack 10. Nevertheless, as an alternative, it is also within the scope of the invention to provide that the frame be adhesively bonded to the outer surface. In such a case, from the perspective of facilitating the manufacture of the invention, at least part of the carrying system (and of other accessories) can be affixed to the frame instead of having them directly affixed to the backpack. Further, although the invention could be implemented as part of a backpack, frame, harness or other carried article, without a frame, if a frame is used, a part of the adjustment mechanism of the invention can be made part of the frame itself, as by injection molding.
In the above described embodiments, it has been chosen that the frame, the carrying system, and all other accessories are affixed to the pack portion by adhesive bonding. This is of course very interesting in terms of limiting or inhibiting water ingression into the backpack. Indeed, this drastically diminishes the number and the length of assembly stitches, which are always major water ingression points, unless waterproofed by additional means. This is of course desirable when the construction of a waterproof bag is pursued, because it eliminates the need to cover the corresponding stitches with a seam tape, saving both the additional weight of the tape and the extra manufacturing time. But it is also desirable in a conventional non-waterproof bag where non-waterproof fabrics are used. Indeed, by minimizing the major water ingression points, and by simply providing a water-repellent finish to the fabric, one can achieve a bag which is not waterproof, but which will nevertheless prevent major ingressions of water for a certain amount of time, which is often sufficient for ordinary uses.
a-16i illustrate additional views of a backpack according to the invention,
a-17c illustrate an alternative embodiment of mounting elements for an adjustable shoulder harness mechanism, which embodiment can be referred to as a “ladder rung adjustable shoulder harness system.”
a-18d illustrate another alternative embodiment of mounting elements of an adjustable shoulder harness mechanism, which embodiment can be referred to as a “dovetail adjustable shoulder harness system.” In this system, a locking pin or snap-lock is used to fix the position side-to-side and a number of dovetail slots to allow for vertical adjustment.
a-19c illustrate another alternative embodiment of mounting elements of an adjustable shoulder harness mechanism, which embodiment could also be referred to as a “dovetail adjustable shoulder harness system,” which includes a glue-mount to a shoulder strap. That is, the element of the mechanism that attaches to the shoulder strap is adhesively bonded, such as by gluing, directly rather than being fixed with a webbing or fabric loop. This style of attachment could be used on any of the other aforementioned systems as well. All of the systems are adaptable, according to the invention, to be adhesively bonded onto the bag.
The present invention is not limited to the particular embodiments hereinabove described by way of non-limiting examples, but encompasses all similar or equivalent embodiments.
Further, as mentioned above, although the invention has been described and illustrated with reference to a bag in the form of a backpack, the invention encompasses articles and bags of different types, such as duffle bags, drybags, travelpacks, e.g., having an adjustable positioning mechanism for a carrying member, i.e., such as a strap or other item releasably attached to a surface of such article or bag at any of a range of attachment locations along the length and width of such surface of the article or bag. In such embodiments, the articles and bags may include a rigidifying frame, which can be particularly beneficial for a backpack, as described above, or have no rigidifying frame.
This application is based upon U.S. Patent Application No. 60/831,731, filed on Jul. 19, 2006, the disclosure of which is hereby incorporated-by-reference thereto in its entirety and the priority of which is claimed under 35 USC 119(e).
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