Adjustable punch having externally accessible rotation release latch

Information

  • Patent Grant
  • 6782787
  • Patent Number
    6,782,787
  • Date Filed
    Thursday, August 2, 2001
    23 years ago
  • Date Issued
    Tuesday, August 31, 2004
    20 years ago
Abstract
A punch tool including a punch driver and a punch element. The punch element can include a punch secured to a punch holder, with the punch holder and punch slidably disposed within a punch guide. The effective length of the punch tool can be increased by rotating the punch driver about threads relative to the punch element. The punch tool includes a latch mechanism for preventing rotation of the punch driver relative to the punch element when the latch is in a locked position, but allowing such rotation when the latch is in an unlocked position, thereby controlling unwanted free rotation of the punch driver relative to the remainder of the punch tool. During punching operation, the punch driver, punch holder, and punch are forced slidably relative to the outer punch guide. When a length adjustment is desired, the punch driver can be rotated relative to the punch, punch holder, and punch guide, which typically do not rotate. A locking disk can be rotatably secured to the punch driver. One punch tool locking disk has downwardly open cavities for receiving an upwardly protruding latching member which can be downwardly retracted to allow free rotation of the locking disk. Another punch tool locking disk has radially inwardly extending cavities or indents, and a latching member which can be positioned to block or allow passage of the non-indented portions past the latching member. The latching mechanism provided is isolated from the punch driver by springs, and easily accessible to operators from the side.
Description




FIELD OF THE INVENTION




The invention relates generally to punch set assemblies used in punch presses, and particularly to adjustable length punch set assemblies wherein the punch may be adjusted to compensate for punch blade length reduction due to sharpening.




BACKGROUND OF THE INVENTION




Repeated use of a punch assembly in a punch press operation results in the natural dulling and wear of the punch blade or tip. Once the tip has become dull, the effectiveness of the punch assembly is reduced and the punch tip must be sharpened. Sharpening may be accomplished by grinding the end of the punch tip, and this results in shortening the length of the blade and, consequently, the punch. The length of the punch then must be adjusted to compensate for the ground-off portion of the punch blade.




A first type of punch set assemblies that allow for length corrections are exemplified in U.S. Pat. Nos. 4,031,787 and 4,141,264. These patents disclose punch sets that compensate for the shortened punch blade length by adding shims, washers or other similar objects to the punch. The problem with this method is that the added washers or the like are usually weak and cannot withstand the constant cyclical forces placed upon a punch. Also, the length of the punch tip can only be adjusted within certain limits before it becomes too short for effective operation, thereby limiting the number of times the punch tip can be sharpened. In addition, most such methods that allow for the adjustment of the length of the punch tip require dismantling of the entire punch in order to access the punch tip for adjustment; this obviously can be a rather time-consuming process. Additionally, once the punch has been reassembled, further effort is frequently expended in determining how much the sharpening and adjusting steps have affected the axial position of the tip with reference to the plane of the stripper plate opening that it extends through in use.




Improvements on these known methods are described in commonly assigned U.S. Pat. No. 4,375,774 and in U.S. Pat. No. 5,131,303. In these patents, the punch driver and punch holder or body components of the punch are attached by mutually engageable threaded portions so that overall punch length adjustment may be accomplished by rotation of the threaded portions. Locking mechanisms are provided in each case. In the '774 patent, an expandable locking pin is inserted into aligned locking pin holes wherein it interferes with and prevents rotation of the threaded portions. While simplifying the axial length adjustment process, this approach requires removal and re-insertion of the locking pin.




In the '303 patent, the assembled punch is axially slidably received within a bore provided in a punch guide. A releasable lock for locking the threaded ends against relative rotation is provided by an arcuate wire clip having a radially inwardly extending cam pin. The arcuate clip is retained in an annular groove and radially inwardly extending bore in the punch holder so that the cam pin extends inwardly and into engagement with a set of circumferentially distributed grooves in the male threaded end of the punch body. Length adjustment in either direction is provided by rotating the punch body with respect to the punch holder so that the cam tip is released from one groove and engages a further groove.




An adjustable length forming tool head is disclosed in U.S. Pat. No. 5,020,407 which discloses a length adjustment in the threaded connection between the punch driver and the punch head base which in turn is attached to a form tool body. A length control ring member is spring biased away from and between the driver and the base and is formed with a central opening for engaging the shaft of the driver to prevent their relative rotation and a set of circumferentially spaced apertures for engaging a pair of pins extending from the base. Adjustment is accomplished by grasping the ring member and driver to withdraw the ring member from engagement with the pins and to rotate them until the next desired set of diametrically opposed apertures is aligned with the pins. Since the form tool does not have a punch set spring encircling the punch head, it is possible to grasp the ring member and make the length adjustment. Such an arrangement would not be useable in punch sets having a punch spring encircling the punch head, driver and holder components of the type disclosed in the above referenced patents and application.




Another adjustable length punch tool is disclosed in commonly assigned U.S. Pat. No. 5,329,835. The tool includes a punch holder secured to a punch with a mounting bolt. The punch holder is threadably engaged with the punch driver. The length of the punch tool is adjusted by rotating the punch driver relative to the punch holder about the engaged threads. The punch driver would be free to undesirably rotate about the punch holder, but for the inclusion of a locking button.




The '835 patent locking button has a generally square, cubic shape having upper square corners and a square profile. The button is biased upward by a biasing spring to force the square button top into a downwardly open, square receiving pocket in the punch driver. The square lower body of the button is slidably received within an upwardly open square pocket in the punch holder. In the upwardly biased, locked position, the square button acts as a key, preventing rotation between the punch driver and the punch holder by extending between the two. When the button is depressed further into the receiving pocket in the punch holder, for example by an operator depressing the accessible button, the bottom no longer bridges the punch driver and punch key, and the punch driver may be rotated relative to the punch holder. The button is thus in contact with the punch driver, and may occasionally, after frequent repeated blows by the ram, become worn by interaction between button and punch driver upper receiving pocket. This is undesirable.




What would be desirable is a punch tool having a punch driver rotation lock that is less likely to become worn through the repeated pounding action of the ram. What would also be advantageous is a locking mechanism allowing access from outside the punch tool, not requiring operator access through the top central bore of the punch tool.




SUMMARY OF THE INVENTION




The present invention provides a punch tool which can be used with punch presses. The punch tool includes generally a punch driver and a punch element. The punch element can include a punch secured to a punch holder together with a punch guide, with the punch holder and punch slidably received within the punch guide. The punch driver, during production use, can be forced by a hydraulic ram downward, forcing the attached punch holder and punch axially downward, past the bottom of the punch guide, and through a work piece against a receiving die. The effective length of the punch tool can be adjusted, as the punch holder and punch driver can be threadably mated together. The threaded punch driver can be rotated relative to the punch holder, punch, and punch guide, thereby lengthening or shortening the effective length of the punch tool. The punch tool may need to be periodically adjusted to compensate for the shortening of the punch lower portion caused by wear and by grinding to sharpen the punch cutting surface.




As free and uncontrolled rotation of the punch driver relative to the punch holder is undesirable, the present invention provides mechanisms for enabling and disabling rotation of the punch driver relative to the punch holder, punch, and punch guide. The present invention provides a locking disk or collar secured to the punch driver as well as a latch secured to the punch guide. In a locked position, the latch prevents rotation of the locking disk relative to the latch, thereby preventing rotation of the attached punch driver relative to the punch holder. In an unlocked position, the latch permits rotation of the locking disk and attached punch driver relative to the punch holder.




With respect to axial movement, the punch driver, locking disk, punch holder, and punch move together as one when forced by a ram. With respect to rotation, rotation of any of the punch driver, locking disk, punch holder, punch, and punch guide are typically prevented during production. When adjustment of the effective length of the punch tool is desired, the punch driver and locking disk rotate together relative to the punch holder, punch, punch guide, and latching member which typically move together as one, and which do not rotate. Unlocking the latch, therefore, allows the punch driver and locking disk to be rotated relative to the other parts.




In one punch tool, the tool includes a punch element with a punch having a lower punch tip or cutting tip, and a punch driver element having an upper surface adapted to be engaged by the ram of a punch press in a punching operation. The punch element and punch driver element can be axially aligned and threaded together to enable axial adjustment of the length of the combined punch driver and punch in response to relative rotation of the punch driver and punch. One of the punch driver element or punch element can have a latch adjacent its periphery, spaced apart from its axis, and moveable along an axis parallel to the axis of the punch element and punch driver element. The latch can be moveable between an upper, locked position, preventing relative rotation of the elements, and a lower unlocked position, permitting relative rotation of the elements. The latch can include a spring having a predetermined spring constant acting to urge the latch into its upper locked position, the latch having a sufficiently low mass and the spring having a sufficiently great spring constant so as to prevent the latch from unintentional movement into the unlocked position in response to a striking of the punch driver element by a punch press ram during a punching operation.




In another punch tool, the punch element includes a punch guide having a bore, through which the punch axially moves in a punching operation, and the punch guide includes an upper peripheral portion having a housing receiving the latch and spring. The punch driver element can include a plurality of axially extending cavities receptive of the latch when the latch is in its upper locked position, to prevent rotation of the punch driver element with respect to the punch guide.




In still another punch tool, the punch guide has an upper rim and the punch driver includes a locking disk positioned beneath the upper rim of the punch guide. The disk can have a plurality of circumferentially spaced grooves in its outer periphery defining the cavities in position to receive the latch when the latch is in its upper, locked position. In another embodiment, the punch tool includes a latch having a body configured to be actually received in the grooves of a locking disk, the latch body having a recess along its length that receives the disk when the latch is moved to its lower unlocked position to enable the disk to rotate with respect to the latch. In yet another embodiment, the latch includes a manually accessible surface extending upwardly no higher than the rim to facilitate manual downward movement of the latch. In still another embodiment, the punch guide has a generally cylindrical outer surface, and carries the housing at least partially outside of the cylindrical surface to facilitate manual operation of the latch.




Yet another punch tool includes a punch driver element having an outer periphery with vertically extending, circumferentially spaced, downwardly open slots defining the cavities in position to receive the latch when the latch is in its upper, locked position. In one tool punch embodiment, the latch includes a vertically extending shaft slidable vertically in the housing, and a manually accessible outwardly protruding key mounted to the shaft to facilitate manual movement of the shaft.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a longitudinal, cross-sectional view of one punch tool according to the present invention;





FIG. 2

is a top, perspective view of the punch tool of

FIG. 1

, including a locking disk with downwardly open locking cavities;





FIG. 3A

is a side view of the locking disk of

FIGS. 1 and 2

;





FIG. 3B

is a bottom view of the locking disk of

FIGS. 1 and 2

;





FIG. 4

is a top, perspective view of the punch guide of

FIGS. 1 and 2

;





FIG. 5

is a perspective view of another punch tool according to the present invention, including a locking disk with radially, outwardly open locking cavities;





FIG. 6

is a side, cross-sectional view of the punch tool of

FIG. 5

;





FIG. 7A

is a top, perspective view of the punch driver and locking disk of

FIG. 5

, the disk having circumferentially spaced grooves or slots disposed about the outer periphery;





FIG. 7B

is a top, perspective view of the punch holder in the punch tool of

FIG. 5

;





FIG. 7C

is a top, perspective view of the punch guide in the punch tool of

FIG. 5

;





FIG. 8

is a top view of the locking disk or collar of the punch tool of

FIGS. 5 and 6

; and





FIG. 9

is a side view of a latching member of the punch tool of FIG.


5


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The following detailed description should be read with reference to the drawings, in which like elements in different drawings are numbered identically. The drawings, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of the invention. Several forms of invention have been shown and described, and other forms will now be apparent to those skilled in art. It will be understood that embodiments shown in drawings and described above are merely for illustrative purposes, and are not intended to limit scope of the invention as defined in the claims which follow.




Referring now to

FIG. 1

, a punch tool


30


is illustrated. Punch tool


30


may be described with respect to two movements of the punch tool. The first movement is the normal, axial, vertical punching movement which will occur periodically as the punch is forced through a work piece under the driving force of a ram, commonly against a receiving die. The second movement is less frequent, and involves a rotational movement of the punch tool, which may be performed in order to adjust the effective length of the punch tool to compensate for shortening caused by wear and by the sharpening of the punch tip.




Punch tool


30


includes a punch driver


42


which can be secured to a punch driver locking disk portion


32


. Punch driver


42


may be threadably and fixably received by locking disk portion


32


. In normal use, punch driver


42


and punch driver locking disk portion


32


move axially together, as indicated by arrows at


111


. This movement is in response to punch driver


42


being struck by a ram


66


, imparting a downward movement to punch driver


42


.




A punch holder


54


may be securely disposed within punch driver


42


and may, in turn have a punch


104


held by or secured to punch holder


54


. Punch


104


typically terminates in a punch tip portion


80


. Punch


104


may include an upper mounting bolt


84


, a punch body


82


, and the lower cutting tip


80


. A punch guide


34


may have punch


104


and punch holder


54


slidably received within. Punch


104


and punch holder


54


are typically secured against rotation relative to punch guide


34


.




Locking disk portion


32


may be upwardly biased by disk springs


64


, and forced away from punch guide


34


. In normal use, a ram will force punch driver


42


, punch holder


54


, and punch


104


together axially downward through punch guide


34


, such that punch tip portion


80


is forced downward and through the work piece (not shown in FIG.


1


). After the force of the ram is removed, biasing disk springs


64


force locking disk portion


32


and punch driver


42


upward, ready to receive the next downward force from the ram.




Punch tool


30


may also be described with respect to the rotational movement which can be used to adjust the effective length of the punch tool. Punch driver


42


may be seen to have internal threads


60


which are threadably engaged with a set of punch holder external threads


62


. In normal use, and during length adjustment, punch


104


may be secured against rotation with respect to punch guide


34


and punch holder


54


. Punch


104


, punch guide


34


, and punch holder


54


may have a key and/or a keyway in one or both members in order to prevent unwanted rotation of punch


104


during use. The securing of punch


104


against rotation within punch guide


34


and punch holder


54


leaves the rotation of punch driver


42


about threads


60


and


62


as the remaining rotational possibility. In order to adjust the effective length of punch tool


30


, punch driver


42


may be rotated, as indicated by arrows at


103


. During normal punching use, however, the free rotation of punch driver


42


is generally undesirable.




In order to prevent unwanted rotation, a latch member


38


is illustrated. Latch member


38


can be secured to punch guide


34


, but with locking disk


32


free to travel axially relative to latch member


38


. With latch member


38


being secured to punch guide


34


and locking disk portion


32


being secured to punch driver


42


, if latch member


38


prevents the rotation of locking disk portion


32


, the free rotation of punch driver


42


relative to punch holder


54


is prevented. Similarly, the release of latch member


38


from locking disk portion


32


will allow punch driver


42


to be rotated about threads


60


, thereby allowing the length adjustment of punch tool


30


.




Punch guide


34


, punch holder


54


, and punch


104


, may together be considered to be a “punch element.” The punch element may thus be rotatably mounted relative to punch driver


42


. Latch member


38


may thus control the ability of the punch element to rotate or not rotate relative to punch driver


42


. Latch member


38


can thus enable or disable the ability to adjust the effective length of punch tool


30


. It should be noted that, in this embodiment, latch member


38


is not carried by punch driver


42


, and is not struck by the ram. It may also be noted that latch member


38


is accessible to operators from the side of the punch, rather than from within a top, central bore.




Referring further to

FIG. 1

, punch tool


30


is discussed in more detail. Punch driver


42


has a punch driver head or head nut


44


attached to punch driver


42


. Ram


66


(shown in phantom in

FIG. 1

) may be seen to have a slot


67


for receiving punch driver


42


and punch driver head


44


. Latch member


38


may be seen disposed within a latch housing


40


. Latch housing


40


may be seen to include a latch biasing spring


48


within a latch spring blind cavity


50


. Latch housing


40


is secured to punch guide


34


using latch housing mounting holes


46


. Punch holder


54


may be seen to include a top washer


55


.




Punch


104


of

FIG. 1

is illustrated as having three main components: lower punch tip portion


80


, punch body


82


, and upper punch mounting bolt


84


having a punch mounting bolt head


86


. Punch mounting bolt


84


may be threadably secured to punch body


82


with punch mounting bolt head


86


being rotated against washer


55


. Mounting bolt


84


may be rotated until punch body


82


is secured by tension against punch holder


54


. Punch guide


34


includes a bottom surface


49


and a bottom orifice


62


extending therethrough. In some embodiments, punch guide


34


has a stripper plate


70


. Stripper plate


70


can be releasably secured with a stripper plate ring


71


. A keyway is represented diagrammatically at


72


, and a corresponding key is shown at


73


. Key


73


and keyway


72


can be used to prevent free rotation of the punch tool including punch tool lower portion


80


within punch guide


34


.




As may be seen from inspection of

FIG. 1

, a force applied by ram


66


to punch driver


42


will be transmitted through threads


60


and


62


to punch holder


54


and to the punch, thereby slidably moving the punch past stripper plate


70


. Upon the release of force from ram


66


, disk springs


64


will force punch driver


42


upwardly through punch guide


34


. As may also been seen from inspection of

FIG. 1

, punch driver


42


would be free to rotate relative to punch holder


54


about threads


60


and


62


, absent any connection between latch member


38


and punch driver


42


.




Referring now to

FIG. 2

, a perspective view of punch tool


30


is shown, including punch driver


42


having a punch driver top


43


having an upper surface. Punch driver


42


is secured to is locking disk or collar


32


. Locking disk


32


includes a plurality of axially oriented, downwardly open cavities or slots


36


disposed about the cylindrical, outer periphery of locking disk


32


. Disk springs


64


are visible through slots


36


. Punch guide


34


is also shown, having latch housing


40


secured to punch guide


34


through latch housing mounting holes


46


. Axially slidable latch member or finger


38


may be seen to be slidably disposed within latch housing


40


. Latch member


38


includes a top portion


39


which may seem to extend partially within slot


36


. Latch


38


may be upwardly biased by a latch spring (not shown in

FIG. 2

) disposed within latch housing


40


. In the upwardly biased position, latch top portion


39


may be seen to be disposed above the bottommost portion


33


of locking disk


32


. While in the upwardly biased position, latch upper portion


39


may be seen to not extend upward against the top of slot


36


. The clearance thus provided allows locking disk


32


to be forced downward over latch member


38


during the normal, periodic, downward movement of punch driver


42


caused by a ram.




When the adjustment of the effective length of punch tool


30


is desired, latch


38


may be depressed downward against the latch biasing spring, below locking disk bottommost portion


33


, allowing locking disk


32


to be rotated relative to punch guide


34


. As previously described, locking disk


32


and punch driver


42


can rotate together relative to the punch element, which can include together the punch guide, the punch holder, and the punch (with only the punch guide being visible in FIG.


2


). During normal punching use, punch driver


42


and locking collar


32


may move downwardly together against disk springs


64


to force the punch tool from the bottom of punch guide


34


. As may be seen from inspection of

FIG. 2

, the downward pounding of a ram against punch driver


42


is isolated from both the latch


38


and latch housing


40


. Punch driver


42


is thus isolated from latch


38


by disk springs


64


. In the event any vibration is transmitted to latch


38


, even small repeated movements of latch


38


within latch housing


40


will not cause excessive wear on the system or allow unwanted rotation or extension of punch tool


33


. In one embodiment, the latch spring has a sufficiently great spring constant, and latch member a sufficiently small mass, so as to prevent any unintentional movement of latch


38


. Latch


38


may be seen to be accessible to operators from the side.




Referring now to

FIG. 3A

, locking disk or collar


32


is further illustrated in a side view. Locking disk


32


illustrates downwardly open cavities or slots


36


, having an uppermost portion


37


. Locking disk


32


also includes disk portions


35


having full circumference disposed between slots


36


, having bottommost portion


33


.




Referring now to

FIG. 3B

, a bottom view of locking disk or collar


32


of

FIG. 3A

is shown. Locking disk


32


includes the downwardly extending slots


36


and the inter-slot, fall circumference portions


35


, as previously described.




Referring now to

FIG. 4

, punch guide


34


is further illustrated, having latch member or finger


38


extending upwardly from latch housing


40


. Punch guide


34


may be seen to include within a spring support or shoulder region


91


for supporting the disk springs, surrounded by a snap ring


90


. Punch guide


34


may also be seen to have a bore interior wall


92


within for slidably receiving the punch holder.




Referring now to

FIG. 5

, another embodiment punch tool is illustrated in punch tool


230


. Punch tool


230


includes a punch driver


202


and a locking disk or collar


232


, which is in turn disposed within a punch guide


208


. A latch mechanism


214


is also shown in FIG.


5


. Latch


214


can be used to prevent free and unwanted rotation of punch driver


202


within the punch housing (not shown in FIG.


5


), which is commonly fixed with respect to rotation relative to punch guide


208


. Latch


214


operates by releasably preventing rotation of disk


232


relative to latch


214


, where latch


214


is secured to punch guide


208


, and where locking disk or collar


232


is secured to punch driver


202


. Punch guide


209


has an upper rim


209


, with latch


214


being recessed vertically below rim


209


.




Referring now to

FIG. 6

, punch tool


230


is shown in cross-section. Punch tool


230


includes generally a punch driver


202


, a locking disk or collar


232


, and a punch guide


234


. Punch tool


230


also includes generally a punch, which may be considered to consist of a punch mounting bolt


284


disposed within a bore within a punch holder


282


, which is secured to a punch lower portion


280


, again by punch mounting bolt


284


. Punch mounting bolt


284


may be directly received against a punch holder shoulder or washer


255


. Punch mounting bolt


284


may be rotated from mounting bolt head


286


. Mounting bolt


284


may be threadably received within punch lower portion


280


, thereby applying tension to punch lower portion


280


. Punch lower portion


280


can be slidably received within punch guide


234


, free to move downward toward a work piece. In one embodiment, punch lower portion


280


also includes a keyway or outer axial groove


271


which can receive an inwardly protruding key, dowel, or pin


272


. Dowel


272


can prevent rotation of punch lower portion


280


.




In one embodiment, punch driver


202


and locking disk


232


can be formed as separate members. In one embodiment, as illustrated in

FIG. 5

, punch driver


202


and locking disk


232


are formed as an integral unit.




As previously discussed, the punch element may be considered to be a combination of the punch guide


234


, the punch holder


282


, and the punch which can include punch lower portion


280


and punch mounting bolt


284


. Punch holder


282


includes internal threads


260


, and punch driver


202


includes external threads


262


, for engaging punch holder inner threads


260


. As previously discussed, the punch and punch housing are generally fixed with respect to rotation relative to punch guide


234


. However, punch driver


202


can be rotated about its axis along threads


260


and


262


. As free rotation of punch driver


202


relative to the punch element or punch housing


282


is generally undesired, the rotation should be allowed only when desired. As can be seen from inspection of

FIG. 6

, the effective length of punch tool


230


can be adjusted by rotating punch driver


202


within punch element or punch housing


282


.




Latch


214


may be seen to include generally a latch housing


240


having a latch spring cavity


250


within for housing a biasing spring to force upward a latch member or finger


238


. As illustrated in

FIG. 6

, latch member


238


has been forced upward, limited in upward travel by a clip


241


. Latch member


238


may be seen to have a recess or indented area


239


. Latch


214


may be seen to have a larger outer diameter region


243


. Larger outer diameter region


243


has a larger outer diameter or cross-sectional area than indent


239


.




Locking disk


232


has regions of greater and lesser outer diameter disposed about its periphery. A locking disk greater outer diameter region


235


B is shown in phantom in

FIG. 6

, behind latch member


238


. A reduced outer diameter region


235


A to locking disk


232


is also shown, being clear of latch member


238


. Locking disk


232


is thus prevented from rotation past latch member


238


as this would bring locking disk greater outer diameter portion


235


B into contact with latch member


238


. If latch member


238


were to be depressed, this would bring a rotated locking disk increased outer diameter region


235


B through recess or indent


239


, thereby allowing locking disk


232


and punch driver


202


to be rotated relative to the punch element or punch holder


282


.




Thus, when the effective length of punch tool


230


is to be adjusted, latch member


238


can be depressed against the latch biasing spring within latch biasing spring cavity


250


, thereby allowing the increased outer diameter regions of locking disk


232


to pass through indent


239


, thereby allowing punch driver


202


to be rotated and the tool length along threads


260


and


262


to be adjusted.




Punch tool


230


also includes a key


290


secured to punch guide


234


with a key mounting bolt


289


. Key


290


can press a pin or dowel


291


into a key or groove


293


formed along the side of punch housing


282


. Dowel


291


and groove


293


can together thus prevent rotation of punch holder


282


about its central axis. Punch holder


282


is thus also secured with respect to rotation to punch guide


234


.




Referring now to

FIG. 7A

, punch driver


202


, having a punch driver head


244


, is shown disposed within locking disk or collar


232


. Locking disk or collar


232


includes a lower portion


231


having inwardly extending slots between regions of greater outer diameter. The inwardly extending slots or regions of reduced outer diameter


235


A are disposed between regions of greater outer diameter


235


B. When a latching member is disposed within an inwardly extending slot


235


A, in a position such that the latching member fall outer diameter is disposed within inwardly extending slot


235


A, then free rotation of locking disk


232


is inhibited. When a latching member is disposed such that an indented or region of latch reduced outer diameter is disposed toward locking disk lower region


231


, then larger outer diameter disk regions


235


B are able to pass through the recess or indent, thereby allowing rotation of locking disk


232


. Locking disk


232


, in the embodiment illustrated, also includes a lower, externally threaded member (not shown in

FIG. 7A

) for engaging punch holder


282


(also not shown in FIG.


7


A).




Referring now to

FIG. 7B

, punch holder


282


is shown, including internal threaded region


260


for engaging a threaded region of the punch driver and/or locking disk, depending on the embodiment. In one embodiment, locking disk


232


lies atop a punch holder upper shoulder rim. Punch holder


282


also includes a central bore


285


for receiving a punch mounting bolt, such as punch mounting bolt


284


of FIG.


6


. Punch holder


282


also includes an outer surface


283


, which can be received slidably within a punch guide, such as punch guide


234


of

FIG. 6. A

punch lower portion can thus be secured to the bottom of punch holder


282


. Punch holder


282


can also include a groove, or indent


298


which can be received to receive a dowel or key, for example dowel


291


of FIG.


6


. Indent


298


can be used to prevent unwanted rotation of punch holder


282


within a punch guide.





FIG. 7C

illustrates punch guide


234


of FIG.


6


. Punch guide


234


includes an upper wall indent


303


into upper rim


209


for including generally the latch mechanism. A lumen


301


is included to slidably receive the spring biased latch member


238


previously discussed. Lumen


301


includes an inwardly opened side faced


302


which can be used to allow indent


239


of latch member


238


to face inward and to block or allow passage of the scalloped or indented locking disk as previously described. Punch guide


234


includes generally an inner surface


305


which can receive punch holder


282


and punch lower portion


280


. Dowel


272


may be seen within punch holder


234


, used to prevent rotation of punch lower portion


280


, as previously described. Dowel


291


may also be seen within punch holder


234


, and can be used to inhibit rotation of punch holder


282


, as previously described. A bore for receiving mounting bolt


289


may be seen within, also as previously described. Pins


272


and


291


can thus be used to ensure that the punch lower portion and the punch holder do not rotate apart from punch guide


234


, while allowing axial movement of punch holder and the punch lower portion within punch guide


234


.




Referring now to

FIG. 8

, locking disk or collar


232


is illustrated. Locking disk


232


includes inward slots or indents


235


B. As previously discussed, inward slots


235


B form regions of lesser outer diameter relative to greater outer diameter regions


235


A disposed therebetween. As previously discussed, in most embodiments, greater outer diameter regions


235


A are free to rotate past a latching member such as latching member


238


, only when the latching member is presenting a reduced outer diameter region to the disk, which allows the locking disk larger outer diameter region


235


A to pass through the indent or recess.




Referring now to

FIG. 9

, latching member


238


is further illustrated. Latching member


238


may be seen to have indent


239


, a region of reduced outer diameter. Latching member


238


also includes region


243


, having a greater outer diameter than indent


239


. Latching member


238


may also be seen to have an upper lip


310


, also having a greater outer diameter than indent


239


. Upper lip


310


can prevent latching member


238


from inadvertently being depressed below a locking collar or disk.



Claims
  • 1. A punch tool comprising a punch element comprising a punch having a lower punch tip, and a punch driver element having an upper surface adapted to be engaged by the ram of a punch press in a punching operation, said elements being axially aligned and threaded together to enable axial adjustment of the length of the combined punch driver and punch element in response to relative rotation of said elements, one of said elements including, adjacent its periphery and spaced from its axis, a latch movable along an axis parallel to the axis of said elements between an upper, locked position preventing relative rotation of said elements and a lower, unlocked position permitting relative rotation of said elements, and a spring having a predetermined spring constant and urging said latch into its upper, locked position, said latch having a sufficiently low mass and said spring having a sufficiently great spring constant as to prevent said latch from unintentional movement into its unlocked position in response to striking of the punch driver element by a punch press ram during a punching operation, said puch element including a punch guide having a bore through which said punch axially moves in a punching operation, and wherein said punch guide includes an upper peripheral portion having a housing receiving said latch and spring and an upper rim, said punch driver element including a locking disc positioned beneath said upper rim of said punch guide, said disc having a plurality of circumferentially spaced grooves in its outer periphery receptive of said latch when the latter is in its upper, locked position to prevent rotation of said punch driver element with respect to said punch guide.
  • 2. The punch tool of claim 1 wherein said latch comprises a body configured to be axially received in said grooves, said body having a recess along its length that is receptive of said disc when said latch is moved to its lower, unlocked position to enable said disc to rotate with respect to said latch.
  • 3. The punch tool of claim 2 wherein said latch includes a manually accessible surface extending upwardly no higher than said rim to facilitate manual downward movement of said latch.
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3719117 Mauk et al. Mar 1973 A
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4141264 Weisbeck Feb 1979 A
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4526077 DeGuvera Jul 1985 A
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4862782 Ernst Sep 1989 A
4993294 Chun et al. Feb 1991 A
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Foreign Referenced Citations (1)
Number Date Country
0 727 263 Aug 1996 EP