Claims
- 1. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, and the bottom of the end legs of the reed group frame are movably disposed on the reed frame;
- a plurality of reed rails wherein each reed rail is mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails; and
- means for moving each group frame along the reed frame in a direction perpendicular to the warp yarn axis to vary warp yarn spacing during weaving.
- 2. The adjustable reed of claim 1, wherein the means for moving each group frame comprises:
- a first gear attached along the length of one parallel side of the reed frame;
- a plurality of group frame motors wherein each motor is attached to a corresponding outer edge of an end leg of each group frame; and
- a second gear rotatably attached to the group frame motor and engaging the first gear such that energizing the motor causes rotation of the second gear, thereby moving the group frame along the reed frame in a direction perpendicular to the warp yarn axis.
- 3. The adjustable reed of claim 1, wherein each reed wire is slotted to accomodate and guide a warp yarn during weaving.
- 4. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, wherein the bottom of the end legs of the reed group frame are attached to the reed frame;
- a plurality of reed rails wherein each reed rail is expandably mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails; and
- means for expanding the reed rails within each group frame in a direction perpendicular to the warp yarn axis.
- 5. The adjustable reed as in claim 4, wherein the means for expanding the rails comprises:
- a plurality of rail spreader motors, wherein each rail spreader motor is attached to a corresponding group frame;
- a plurality of telescoping brackets wherein each bracket has a plurality of slidable segments forming an inner surface and an outer surface and each slidable segment comprising the bracket is attached on the inner surface to an end of a corresponding reed rail within a group frame such that each group frame has a telescoping bracket at each end of the reed rails;
- a plurality of rail expanders, each rail expander having a plurality of hinged segments forming an inner surface and an outer surface, wherein each hinged segment of a rail expander is rotatably connected at the inner surface of the hinged segment to the outer surface of the corresponding telescoping bracket segment, such that each telescoping bracket has a corresponding rail expander, whereby rotation of any hinged segment expands the rail expander laterally; and
- interconnecting means between at least one hinged segment of each rail expander and the corresponding rail expander motor for each group frame, for rotating that hinged segment of the rail expander such that the rail expander expands laterally.
- 6. The adjustable reed of claim 4, wherein each reed wire is slotted to accomodate and guide a warp yarn during weaving.
- 7. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, wherein the bottom of the end legs of the reed group frame are attached to the reed frame;
- a plurality of reed rails wherein each reed rail is mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails; and
- means for skewing the relative positions of the rail sliders within each reed rail group.
- 8. The adjustable reed as in claim 7, wherein the means interconnecting the rail sliders within each group frame is a telescoping rod having a plurality of slidable segments, wherein each segment is rotatably connected to a corresponding reed slider; and
- wherein the skewing means further comprises:
- a skewing motor attached to the linear actuator such that activation of the linear actuator pulls the skewing motor along the length of the linear actuator; and
- means interconnecting the motor and a segment of the telescoping rod for turning the attached rod segment when the motor is energized, whereby rotation of the attached rod segment expands the telescoping rod to skew the sliders on the reed rails, thereby varying the relative positions of the attached reed wires to modify the fill yarn angle.
- 9. The adjustable reed of claim 7, wherein each reed wire is slotted to accomodate and guide a warp yarn.
- 10. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, wherein the bottom of the end legs of the reed group frame are movably disposed on the reed frame so that each group frame moves along the reed frame in a direction perpendicular to the warp yarn axis;
- a plurality of reed rails wherein each reed rail is expandably mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means for moving each group frame along the reed frame;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails; and
- means for expanding the reed rails within each group frame in a direction perpendicular to the warp yarn axis.
- 11. The adjustable reed of claim 10, wherein the means for moving each group frame comprises:
- a first gear attached along the length of one parallel side of the reed frame;
- a plurality of group frame motors wherein each motor is attached to a corresponding outer edge of an end leg of each group frame; and
- a second gear rotatably attached to the group frame motor and engaging the first gear such that energizing the motor causes rotation of the second gear, thereby moving the group frame along the reed frame in a direction perpendicular to the warp yarn axis.
- 12. The adjustable reed as in claim 10, wherein the means for expanding the rails comprises:
- a plurality of rail spreader motors, wherein each rail spreader motor is attached to a corresponding group frame;
- a plurality of telescoping brackets wherein each bracket has a plurality of slidable segments forming an inner surface and an outer surface, and each slidable segment comprising the bracket is attached on the inner surface to an end of a corresponding reed rail within a group frame such that each group frame has a telescoping bracket at each end of the reed rails;
- a plurality of rail expanders, each rail expander having a plurality of hinged segments forming an inner surface and an outer surface, wherein each hinged segment of a rail expander is rotatably connected at the inner surface of the hinged segment to the outer surface of the corresponding telescoping bracket segment, such that each telescoping bracket has a corresponding rail expander, whereby rotation of any hinged segment expands the rail expander laterally; and
- interconnecting means between at least one hinged segment of each rail expander and the corresponding rail expander motor for each group frame, for rotating that hinged segment of the rail expander such that the rail expander expands laterally.
- 13. The adjustable reed of claim 10, wherein each reed wire is slotted to accomodate and guide a warp yarn during weaving.
- 14. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, wherein the bottom of the end legs of the reed group frame are movably disposed on the reed frame so that each group frame moves along the reed frame in a direction perpendicular to the warp yarn axis;
- a plurality of reed rails wherein each reed rail is mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means for moving each group frame along the reed frame;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails; and
- means for skewing the relative positions of the rail sliders within each reed rail group.
- 15. The adjustable reed of claim 14, wherein the means for moving each group frame comprises:
- a first gear attached along the length of one parallel side of the reed frame;
- a plurality of group frame motors wherein each motor is attached to a corresponding outer edge of an end leg of each group frame; and
- a second gear rotatably attached to the group frame motor and engaging the first gear such that energizing the motor causes rotation of the second gear, thereby moving the group frame along the reed frame in a direction perpendicular to the warp yarn axis.
- 16. The adjustable reed as in claim 14, wherein the means interconnecting the rail sliders within each group frame is a telescoping rod having a plurality of slidable segments, wherein each segment is rotatably connected to a corresponding reed slider; and
- wherein the skewing means further comprises:
- a skewing motor attached to the linear actuator such that activation of the linear actuator pulls the skewing motor along the length of the linear actuator; and
- means interconnecting the motor and a segment of the telescoping rod for turning the attached rod segment when the motor is energized, whereby rotation of the attached rod segment expands the telescoping rod to skew the sliders on the reed rails, thereby varying the relative positions of the attached reed wires to modify the fill yarn angle.
- 17. The adjustable reed of claim 14, wherein each reed wire is slotted to accomodate and guide a warp yarn during weaving.
- 18. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, wherein the bottom of the end legs of the reed group frame are movably disposed on the reed frame so that each group frame moves along the reed frame in a direction perpendicular to the warp yarn axis;
- a plurality of reed rails wherein each reed rail is movably mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means for moving each group frame along the reed frame;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails;
- means for skewing the relative positions of the rail sliders within each reed rail group; and
- means for expanding the reed rails within each group frame in a direction perpendicular to the warp yarn axis.
- 19. The adjustable reed of claim 18, wherein the means for moving each group frame comprises:
- a first gear attached along the length of one parallel side of the reed frame;
- a plurality of group frame motors wherein each motor is attached to a corresponding outer edge of an end leg of each group frame; and
- a second gear rotatably attached to the group frame motor and engaging the first gear such that energizing the motor causes rotation of the second gear, thereby moving the group frame along the reed frame in a direction perpendicular to the warp yarn axis.
- 20. The adjustable reed as in claim 18, wherein the means interconnecting the rail sliders within each group frame is a telescoping rod having a plurality of slidable segments, wherein each segment is rotatably connected to a corresponding reed slider;
- wherein the skewing means further comprises:
- a skewing motor attached to the linear actuator such that activation of the linear actuator pulls the skewing motor along the length of the linear actuator; and
- means interconnecting the motor and a segment of the telescoping rod for turning the attached rod segment when the motor is energized, whereby rotation of the attached rod segment expands the telescoping rod to skew the sliders on the reed rails, thereby varying the relative positions of the attached reed wires to modify the fill yarn angle.
- 21. The adjustable reed as in claim 18, wherein the means for expanding the rails comprises:
- a plurality of rail spreader motors, wherein each rail spreader motor is attached to a corresponding group frame;
- a plurality of telescoping brackets wherein each bracket has a plurality of slidable segments forming an inner surface and an outer surface and each slidable segment comprising the bracket is attached on the inner surface to an end of a corresponding reed rail within a group frame such that each group frame has a telescoping bracket at each end of the reed rails;
- a plurality of rail expanders, each rail expander having a plurality of hinged segments forming an inner surface and an outer surface, wherein each hinged segment of a rail expander is rotatably connected at the inner surface of the hinged segment to the outer surface of the corresponding telescoping bracket segment, such that each telescoping bracket has a corresponding rail expander, whereby rotation of any hinged segment expands the rail expander laterally; and
- interconnecting means between at least one hinged segment of each rail expander and the corresponding rail expander motor for each group frame, for rotating that hinged segment of the rail expander such that the rail expander expands laterally.
- 22. The adjustable reed of claim 18, wherein each reed wire is slotted to accomodate a warp yarn.
- 23. An adjustable reed for weaving warp and fill yarn fibers into fabrics, comprising:
- a reed frame having at least two substantially parallel sides;
- a plurality of group frames wherein each group frame further comprises:
- at least two substantially vertical end legs, each leg having a top end, a bottom end and an inner surface; and
- a linear actuator interconnecting the two end legs near the top ends of each end leg, wherein the bottom of the end legs of the reed group frame are attached to the reed frame;
- a plurality of reed rails wherein each reed rail is expandably mounted at each end to the inner surface of each of the end legs of the group frames such that each group frame contains a plurality of reed rails;
- a plurality of reed sliders wherein each reed slider is slidably mounted on a corresponding reed rail;
- a plurality of reed wires wherein each reed wire is attached to a corresponding reed slider such that the reed wires extend below the reed sliders and are interposed between the warp yarns to guide the warp yarns during weaving;
- means interconnecting the rail sliders within each group frame such that the rail sliders within each group frame move along the length of the rails in unison;
- means interconnecting the linear actuator and the rail slider interconnecting means such that activation of the linear actuator causes the rail sliders within the group frame to be pulled along the lengths of the reed rails;
- means for skewing the relative positions of the rail sliders within each reed rail group; and
- means for expanding the reed rails within each group frame in a direction perpendicular to the warp yarn axis.
- 24. The adjustable reed as in claim 23, wherein the means for expanding the rails comprises:
- a plurality of rail spreader motors, wherein each rail spreader motor is attached to a corresponding group frame;
- a plurality of telescoping brackets wherein each bracket has a plurality of slidable segments forming an inner surface and an outer surface and each slidable segment comprising the bracket is attached on the inner surface to an end of a corresponding reed rail within a group frame such that each group frame has a telescoping bracket at each end of the reed rails;
- a plurality of rail expanders, each rail expander having a plurality of hinged segments forming an inner surface and an outer surface, wherein each hinged segment of a rail expander is rotatably connected at the inner surface of the hinged segment to the outer surface of the corresponding telescoping bracket segment, such that each telescoping bracket has a corresponding rail expander, whereby rotation of any hinged segment expands the rail expander laterally; and
- interconnecting means between at least one hinged segment of each rail expander and the corresponding rail expander motor for each group frame, for rotating that hinged segment of the rail expander such that the rail expander expands laterally.
- 25. The adjustable reed of claim 23, wherein the means for moving each group frame comprises:
- a first gear attached along the length of one parallel side of the reed frame;
- a plurality of group frame motors wherein each motor is attached to a corresponding outer edge of an end leg of each group frame; and
- a second gear rotatably attached to the group frame motor and engaging the first gear such that energizing the motor causes rotation of the second gear, thereby moving the group frame along the reed frame in a direction perpendicular to the warp yarn axis.
- 26. The adjustable reed of claim 23, wherein each reed wire is slotted to accomodate and guide a warp yarn during weaving.
- 27. A method of weaving fabrics having varying fabric widths and fill yarn angles comprising the steps:
- positioning an adjustable reed having groups of slotted reed wires into the path of warp yarns;
- threading each warp yarn through a respective slotted reed wire to guide the position of each warp yarn; and
- simultaneously controlling the spacings of groups of reed wires during weaving to selectively modify the fabric width by varying reed wire spacing, and controlling the orientation of the reed wires in each reed wire group to selectively vary the fill yarn angle.
ORIGIN OF THE INVENTION
The invention described herein was made by an employee of the United States Government and may be manufactured and used by or for the Government for governmental purposes without the payment of any royalties thereon or therefor.
US Referenced Citations (10)
Foreign Referenced Citations (2)
Number |
Date |
Country |
0586959 |
Mar 1994 |
EPX |
3220343 |
Sep 1991 |
JPX |