This disclosure relates to powered log splitters, and more particularly, to an adjustable return stroke limiter for a powered log splitter.
Powered log splitters are used to save time and labor in performing a longitudinal splitting operation on a log. Many of these log splitters include a frame supporting a splitting assembly with a wedge and a footplate, and a ram assembly that actuates the splitting assembly.
The ram assembly typically includes a double acting linear actuator fixed to the frame, and a manually operated control lever operatively coupled to the linear actuator to activate its extension stroke and return stroke. Either the wedge or the footplate is fixed to the linear actuator, and the other of the wedge and the footplate is fixed, in opposition, to the frame. With the linear actuator having previously completed a return stroke, the wedge and the footplate are in an open configuration accommodating the placement of a longitudinally oriented log between them. Then, an extension stroke and a return stroke of the linear actuator together correspond to a work cycle for the log splitter. During the extension stroke, a longitudinal splitting operation is performed on the log. At the end of the return stroke, the wedge and the footplate are once again left in an open configuration accommodating the removal of the split log and the placement of another longitudinally oriented log between them.
In the typical log splitter, the stroke of the linear actuator is long enough to allow for the open configuration of the wedge and the footplate to accommodate the placement of longer length, longitudinally oriented logs between them. However, for shorter length logs, the full stroke of the linear actuator is unnecessary.
Disclosed herein are methods and apparatuses for limiting the return stroke of a log splitter.
One aspect of the disclosed embodiments is a stroke-limiting apparatus for a log splitter, including a trip arm with a load end and an effort end, wherein rotation of the load end causes movement of a control lever of the log splitter, wherein the control lever has a forward position activating an extension stroke of the log splitter, a rearward position activating a return stroke of the log splitter, and an intermediate position stopping the extension stroke or the return stroke. The apparatus also includes a control rod coupled to the effort end of the trip arm, the control rod including a first rod end, wherein translation of the first rod end causes the effort end of the trip arm to move in a direction of the translation and causes the load end of the trip arm to move in a direction opposite the direction of the translation, and wherein movement of the load end of the trip arm in the direction opposite the direction of the translation during the return stroke causes the control lever to move from the rearward position to the intermediate position.
Another aspect is a method for limiting the return stroke of a log splitter, including: using a wedge of the log splitter, engaging a push block coupled to a first end of a control rod to translate the first end of the control rod in a direction of the return stroke; using the translation of the first end of the control rod rotating an effort end of a trip arm coupled to the control rod in a direction of the translation; using the rotation of the effort end of the trip arm, rotating a load end of the trip arm in a direction opposite the translation to move the trip arm to a trip position; and using the rotation of the load end of the trip arm, moving a control lever of the log splitter from a rearward position to an intermediate position to limit a length of the return stroke of the log splitter.
Another aspect is a method for modifying an extension stroke of a log splitter, including: in response to a control lever of the log splitter moving to a forward position, disengaging a push block connected to a first end of a control rod in a stroke-limiting apparatus from a wedge of the log splitter, wherein disengaging the push block causes the first end of the control rod to translate in the direction of the extension stroke and the log splitter to perform the extension stroke; using the translation of the first end of the control rod, rotating an effort end of a trip arm of the stoke-limiting apparatus in the direction of the translation; and using the rotation of the effort end of the trip arm, rotating a load end of the trip arm in a direction opposite the translation to move the trip arm to a clear position, wherein the clear position allows the control lever to move to a rearward position activating a return stroke and an intermediate position stopping the return stroke or the extension stroke.
These and other aspects will be disclosed in additional detail below.
The various features, advantages and other uses of the present apparatus will become more apparent by referring to the following detailed description and drawings in which like reference numbers refer to like elements.
An example of an accessory for a powered log splitter is described below that limits a linear actuator's return stroke by deactivating the return stroke before its otherwise normal completion.
An example of a typical powered log splitter 10 is shown in
In the illustrated example of the log splitter 10, the frame 12 is horizontally oriented, and in this example, the frame 12 further supports an elevated loading platform 14. The loading platform 14 may be, or include, any surface or combination of surfaces suitable for supporting a log 16 (shown on
The splitting assembly 20 and the ram assembly 30 collaboratively support the performance of a longitudinal splitting operation on a log 16 supported on the loading platform 14.
The splitting assembly 20 includes a wedge 22 and a footplate 24. The wedge 22 is generally configured to penetrate one end of the log 16 when engaged with the end of the log 16 under force. This penetration initially creates a longitudinal split in the log 16, which is propagated with further penetration by the wedge 22 until the log 16 is ultimately substantially or wholly split. The footplate 24 opposes the wedge 22, and is generally configured to engage the other end of the log 16 and oppose the forces acting on the log 16 during engagement and penetration by the wedge 22.
The ram assembly 30 actuates the splitting assembly 20 by selectively moving the wedge 22, the footplate 24, or both between an open configuration and a closed configuration through an intermediate configuration. In the illustrated log splitter 10, the ram assembly 30 includes a double acting linear actuator 32 longitudinally oriented along the frame behind the wedge 22. The linear actuator 32 may be a hydraulic cylinder, as shown, or a pneumatic cylinder or an electric linear actuator, for example. As shown, the linear actuator 32 and the footplate 24 are fixed to the frame 12, and the wedge 22 is fixed to the linear actuator 32 in opposition to the footplate 24. It will be understood that the wedge 22 may alternatively be fixed to the frame 12, with the footplate 24 fixed to the linear actuator 32.
The linear actuator 32 has an extension stroke and a return stroke. The ram assembly 30 further includes a manually operated, multiple position control lever 34 operatively coupled to the linear actuator 32 to activate and deactivate its extension stroke and its return stroke.
As shown with additional reference to
In the log splitter 10, an extension stroke and a return stroke of the linear actuator 32 together correspond to a work cycle for the log splitter 10. As shown in
As shown in
As shown in
It can be seen that the time it takes to complete a work cycle for the log splitter 10 is the product, among other things, of the stroke of the linear actuator 32. In the typical log splitter 10, the stroke of the linear actuator 32 is long enough to allow for the open configuration of the wedge 22 and the footplate 24 to accommodate the placement of longer length, longitudinally oriented logs 16 between them on the loading platform 14. The stroke of the linear actuator 32 may, for example, be approximately 25 inches. However, for shorter length logs 16, for instance, 12-18 inch logs 16 commonly used in household fireplaces, the full stroke of the linear actuator 32 is unnecessary. With shorter length logs 16, both time and energy are wasted at the beginning of a work cycle, during the extension stroke, to engage the wedge 22 with the end of the log 16 facing the wedge 22 and the footplate 24 with other end of the log 16, and at the end of the work cycle, during the return stroke, to fully complete the return stroke even after the wedge 22 and the footplate 24 are far enough apart to accommodate the removal of the split log 16 and the placement of another longitudinally oriented log 16 between them on the loading platform 14.
The return stroke limiter 100 is an accessory that, as explained below, installs to the log splitter 10 and, in operation, limits the return stroke of the linear actuator 32.
The return stroke limiter 100 includes a mounting bracket 110 supporting a trip assembly 120. The mounting bracket 110 is generally configured for installation to the log splitter 10. With the illustrated example of the log splitter 10, the mounting bracket 110 may, as shown with additional reference to
The mounting bracket 110 can be attached to the control valve 36 by aligning its apertures 112 with the threaded holes 44 of the control valve 36, and by engaging the threaded fasteners 114 with the threaded holes 44 through the apertures 112. In this manner, the existing configuration of the control valve 36 may be used to implement the installation of the mounting bracket 110. With either the illustrated or other examples of the log splitter 10, it will be understood that the log splitter 10, the mounting bracket 110 or both may be differently configured to support the installation of the mounting bracket 110 to the control valve 36 or otherwise to the log splitter 10. In an embodiment, a spacer (not shown), with apertures aligning with the apertures of mounting bracket 110, can be inserted between mounting bracket 110 and control valve 36 to provide, for example, more clearance to pivot 130. In another embodiment, mounting bracket 110 can define apertures (not shown) to, for example, reduce the weight of apparatus 100, remove sharp corners from apparatus 100, and enable a less obstructed view of components of log splitter 10.
Once installed, the mounting bracket 110 operably supports the trip assembly 120 with respect to the linear actuator 32 and the control lever 34. The trip assembly 120 is responsive to the linear actuator 32 during its return stroke to operate the control lever 34 to deactivate the return stroke before its otherwise normal completion. In the illustrated example, the trip assembly 120 includes a trip arm 122 for operating the control lever 34 to deactivate the return stroke of the linear actuator, and a control rod 124 responsive to the linear actuator 32 during its return stroke for actuating the trip arm 122.
In the illustrated implementation, the trip arm 122 generally functions as a lever that is actuated by the control rod 124 to operate the control lever 34. As shown, the trip arm 122 is supported by the mounting bracket 110 on a pivot 130, and includes a load end 132 and an effort end 134 opposed about the pivot 130. With the trip arm 122 supported on the pivot 130, the load end 132 is positioned to operate the control lever 34, and the effort end 134 is positioned for coupling to the control rod 124 to subject the trip arm 122 to actuation by the control rod 124. The pivot 130, as generally shown, may be implemented in whole or in part by bolting the trip arm 122 to the mounting bracket 110.
As shown throughout
Thus, with the trip arm 122 in its clearance position C, the control lever 34 may be positioned in its intermediate position I/D, forward position F/E or rearward position R/R. However, with the trip arm 122 in its trip position T, the control lever 34 may no longer take its rearward position R/R. If the control lever 34 is positioned in its rearward position R/R, with movement of the trip arm 122 from the clearance position C to the trip position T, the load end 132 will engage the control lever 34 and reposition the control lever 34 to its intermediate position I/D that deactivates the stroke of the linear actuator 32.
In the illustrated implementation, the control rod 124 is supported by the mounting bracket 110 in the direction of the longitudinal orientation of the linear actuator 32. With the control rod 124 supported by the mounting bracket 110, the control rod 124 is coupled between the linear actuator 32 and the effort end 134 of the trip arm 122 to subject the trip arm 122 to actuation in response to the linear actuator 32 during its return stroke. The control rod 124 may be supported by the mounting bracket 110 in any manner for axial movement, and optionally, rotational movement. The mounting bracket 110 may, for example, include spaced eye bolts 140 and 142 for supporting the control rod 124.
The control rod 124, at one end, includes a radially extending push block 150. The push block 150 is suspended by the control rod 124 in an operative position. To reduce stress on push block 150, a reinforcement, such as a gusset 151, may be added between control rod 124 and push block 150. In its operative position, the push block 150 occupies a space that is behind the wedge 22 fixed to the linear actuator 32, but that would be shared with the wedge 22 during the return stroke of the linear actuator 32 before the return stroke's otherwise normal completion. Thus, with the push block 150 in its operative position, the wedge 22 will engage the push block 150 during the return stroke of the linear actuator 32 and axially move the control rod 124 in the direction of the return stroke.
At its other end, the control rod 124 may optionally include a radially extending handle 152 adapted to support manual rotational movement of the control rod 124 that swings the push block 150 out of its operative position. As generally shown, the orientation and position of the handle 152 may be selectively fixed by a set screw, for example, according to clearance requirements or other design considerations.
Behind the push block 150, the control rod 124 crosses the effort end 134 of the trip arm 122, and is coupled to the effort end 134 to subject the trip arm 122 to actuation. In the illustrated example of the control rod 124, the control rod 124 includes structure defining longitudinally spaced radially extending shoulder surfaces 160 and 162 cradling the effort end 134 of the trip arm 122.
Thus, with the trip arm 122 supported on the pivot 130, the shoulder surface 160 will engage the effort end 134 of the trip arm 122 with axial movement of the control rod 124 against the direction of the return stroke of the linear actuator 32 to move the trip arm 122 to its clearance position C. Optionally, a spring 164 may be coupled between the mounting bracket 110 and the control rod 124 to bias the control rod 124 against axial movement in the direction of the return stroke. As explained above, the wedge 22 will engage the push block 150 during the return stroke of the linear actuator 32 and axially move the control rod 124 in the direction of the return stroke. With axial movement of the control rod 124 in the direction of the return stroke of the linear actuator 32, the shoulder surface 162 will engage the effort end 134 of the trip arm 122 to move the trip arm 122 to its trip position T.
As shown, the shoulder surfaces 160 and 162 may be defined by respective collars 170 and 172 positioned on the control rod 124 between the eye bolts 140 and 142 supporting the control rod 124, for example. According to this example, the spring 164 may be a coil spring positioned on the control rod 124 and engaged between the eye bolt 140 and the collar 170, with abutment between the eye bolt 142 and the collar 172 operating to limit the permissible axial movement of the control rod 124 against the direction of the return stroke of the linear actuator 32. As generally shown, the axial position of the control rod 124 in relation to the collars 170 and 172 may be selectively fixed by set screws, for example. It will be understood that the specific operative position of the push block 150 behind the wedge 22 fixed to the linear actuator 32, and by extension, the point at which the wedge 22 will engage the push block 150 during the return stroke of the linear actuator 32, may be adjusted to suit a particular length log 16.
The work cycle for the log splitter 10 as modified by the installed return stroke limiter 100 is shown in
As shown in
With the trip arm 122 in its clearance position C, the control lever 34 may be positioned in its intermediate position I/D or its rearward position R/R. At the completion of the extension stroke, the control lever 34 is repositioned in its intermediate position I/D to deactivate the stroke of the linear actuator 32. Then, as shown in
As shown in
As shown in
With the limitation of the return stroke of the linear actuator 32 by the return stroke limiter 100, both time and energy are saved in association with the work cycle of the log splitter 10 with shorter length logs 16. These savings can be achieved over a variety of shorter length logs 16 by adjusting the specific operative position of the push block 150 behind the wedge 22 fixed to the linear actuator 32 to, in turn, adjust the point at which the wedge 22 will engage the push block 150 during the return stroke of the linear actuator 32 to cause its deactivation.
While recited characteristics and conditions of the invention have been described in connection with certain embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
This application claims the benefit of U.S. Provisional Application No. 62/148,374, filed Apr. 16, 2015, the entire contents of which are hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
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5373877 | Chapman | Dec 1994 | A |
20060060262 | Hicks | Mar 2006 | A1 |
20160318206 | Banjo | Nov 2016 | A1 |
Number | Date | Country | |
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20160303760 A1 | Oct 2016 | US |
Number | Date | Country | |
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62148374 | Apr 2015 | US |