Not Applicable.
A tension leg platform (“TLP”) is a vertically moored floating structure used for offshore oil and gas production. The TLP is permanently moored by groups of tethers, called a tension leg, that eliminate virtually all vertical motion of the TLP. As a result of the minimal vertical motion of the TLP, the production wellhead may be located on deck instead of on the seafloor. The production wellhead connects to a subsea wellhead by one or more rigid risers.
The risers that connect the production wellhead to the subsea wellhead can be thousands of feet long and extremely heavy. To prevent the risers from buckling under their own weight or placing too much stress on the subsea wellhead, upward tension is applied, or the riser is lifted, to relieve a portion of the weight of the riser. The outermost riser, referred to herein as a casing, can be tensioned by hydraulic machines mounted to the TLP. An inner riser (e.g., a tie-back) is lifted, relative to the casing, to achieve a desired tension to relieve a portion of its weight from the subsea wellhead. However, the riser also needs to be shortened in length, relative to the casing, to compensate for the increase in length resulting from the increase in tension created by lifting the riser. Once the riser is shortened, the riser is then anchored to the production wellhead to maintain the desired tension.
In some solutions, the inner riser is shortened by clamping the riser while lifting under tension and removing an upper portion of the riser, for example by cutting. This solution is wasteful because material is removed from each successive riser after being lifted to a desired tension. In other solutions, the inner riser is shortened by tightening a threaded portion of the riser while lifting under tension. However, threading while under extreme axial loads is difficult. The threads bear the load of the riser while under tension and thus must be very robust and have very tight tolerances, both of which are very costly. Neither solution is desirable to shorten a riser after being lifted to achieve a desired tension.
In accordance with various embodiments, an adjustable riser suspension system for suspending a riser under tension includes a riser hanger, a mating sleeve rotationally coupled to the riser hanger, a ratchet-latch sleeve located inside the mating sleeve with an external profile configured to engage an internal profile of the mating sleeve and an internal profile configured to engage an externally threaded face of the riser. The riser hanger and mating sleeve are configured to move downward relative to the riser such that the mating sleeve fits over at least a portion of the riser, causing the ratchet-latch device to ratchet over the external threads of the riser. The mating sleeve is configured to rotate relative to the riser, causing the internal and external profiles of ratchet-latch device to lock the riser and the mating sleeve to prevent movement of the riser relative to the mating sleeve.
In accordance with another embodiment, a running tool configured to manipulate an adjustable riser suspension system to suspend a riser under tension includes a work string configured to detachably couple to the riser, a piston affixed to the work string, an expansion cylinder disposed about the piston and configured to communicate with a riser hanger coupled to a mating sleeve, an annular slug affixed to the work string and comprising a hydraulic conduit, hydraulic sleeves disposed about the upper and lower portions of the annular slug that define hydraulic chambers, and a rotating sleeve disposed about the annular slug and having a helical groove on its interior surface. The hydraulic chambers are coupled by the hydraulic conduit and each of the hydraulic sleeves further comprises a guide pin on its exterior surface. The helical groove is engaged by the guide pins on the exterior surfaces of the hydraulic sleeves such that axial expansion of the hydraulic sleeves rotates the rotating sleeve.
In accordance with yet another embodiment, a method of installing a riser under tension in a well includes coupling the riser to a subsea wellhead and suspending the riser and a riser hanger on a work string inside an outer casing; urging the riser hanger downward relative to the riser, causing a mating sleeve to move over at least a portion of the riser; rotating the mating sleeve relative to the riser, causing the ratchet-latch device to bind to the riser, preventing movement of the riser relative to the riser hanger; and engaging metal-to-metal seals between the riser hanger and the riser together to seal the annulus between the riser and the mating sleeve. Moving the mating sleeve over the riser ratchets a ratchet-latch device inside the mating sleeve over a threaded external face of the riser.
For a more detailed description of the embodiments, reference will now be made to the following accompanying drawings:
a shows an adjustable riser suspension system in accordance with various embodiments;
b shows an expanded view of an riser hanger support mechanism of the adjustable riser suspension system in accordance with various embodiments;
c shows an expanded view of a riser mating mechanism of the adjustable riser suspension system in accordance with various embodiments;
d shows an expanded view of a ratchet-latch mechanism of the adjustable riser suspension system in accordance with various embodiments;
e shows an expanded view of a sealing mechanism of the adjustable riser suspension system in accordance with various embodiments;
a shows a running tool in accordance with various embodiments;
b shows an expanded view of a portion of the running tool in accordance with various embodiments;
c shows an expanded view of another portion of the running tool in accordance with various embodiments;
d shows a cutaway view of a rotating sleeve with a helical groove in accordance with various embodiments;
e shows a view along the bore of a rotating sleeve and a liner hanger in accordance with various embodiments;
In the drawings and description that follows, like parts are marked throughout the specification and drawings with the same reference numerals. The drawing figures are not necessarily to scale. Certain features of the invention may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. The invention is subject to embodiments of different forms. Some specific embodiments are described in detail and are shown in the drawings, with the understanding that the disclosure is to be considered an exemplification of the principles of the invention, and is not intended to limit the invention to the illustrated and described embodiments. The different teachings of the embodiments discussed below may be employed separately or in any suitable combination to produce desired results. The terms “connect,” “engage,” “couple,” “attach,” or any other term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements and may also include indirect interaction between the elements described. The various characteristics mentioned above, as well as other features and characteristics described in more detail below, will be readily apparent to those skilled in the art upon reading the following detailed description of the embodiments, and by referring to the accompanying drawings.
Referring now to
a shows an adjustable riser suspension system 100 in accordance with various embodiments. A casing 26, such as that shown in
b shows an expanded view of the interface between the riser hanger 102 and the surface wellhead 124. A load shoulder assembly 159 includes a carrier ring 163, load segments 161 and an energizing ring 160. The load shoulder assembly 159 is disposed within the surface wellhead 124 to provide support for the riser hanger 102. The load shoulder assembly 159 is expanded in length during run in such that the bottom end of the energizing ring 160 is proximate the top end of the carrier ring 163 with the load segments 161 retracted to provide running clearance. The load segments 161 engage the surface wellhead 124 as a result of downward movement of the riser hanger 102, which cases the energizing ring 160 to move downward, causing the load segments 161 to expand outward.
A seal ring 162 is configured to thread onto the riser hanger 102 to set a seal pack subassembly 166. Notches 164 in the seal ring 162 may be engaged by a workstring, allowing rotation of the seal ring 162 resulting from rotation of the workstring. The seal ring 162 secures both the riser hanger 102 and the seal pack subassembly 166 to the surface wellhead 124 via a locking profile (not shown). Optionally, a dedicated lock ring may be used in conjunction with the seal ring 162 to secure both the riser hanger 102 and the seal pack subassembly 166 to the surface wellhead 124 via a locking profile (not shown).
c shows an expanded view of the engagement between the mating sleeve 104 and the riser 106. A ratchet-latch 108 is disposed in an annulus 109 between the mating sleeve 104 and the riser 106. The ratchet-latch 108 has an external mating profile 110a that corresponds to a mating profile 110b of the mating sleeve 104 that enables the ratchet-latch 108 to be urged downward relative to the riser 106 in response to downward movement of the mating sleeve 104. The ratchet-latch 108 also has a threaded internal mating profile 112a that corresponds to a threaded external mating profile 112b of the riser 106 that enables the ratchet-latch 108 to ratchet downward relative to the riser 106 and thread onto the riser 106. Before the ratchet-latch 108 is urged downward relative to the riser 106, the adjustable riser suspension system is in an unlocked configuration. After the ratchet-latch 108 is urged downward relative to the riser 106 and the adjustable riser suspension system 100 has a desired length, the adjustable riser suspension system is in a locked configuration.
In some embodiments, the ratchet-latch 108 has a longitudinal slot 150 as shown in
e shows an expanded view of a seal subsystem 126 including seals 114a, 114b that seal the riser 106 to the mating sleeve 104. In some embodiments, the seals 114a, 114b engage each other in such a way that being axially urged together causes the seals 114a, 114b to radially expand and sealingly engage the portion to be sealed. In accordance with various embodiments, the bottom seal 114b abuts a stop 122, which prevents axial movement of the bottom seal 114b relative to the mating sleeve 104. The top seal 114a is configured to move relative to the mating sleeve 104 as a result of, for example, hydraulic or mechanical forces. The top seal 114a abuts an o-ring mount 116, comprising one or more o-rings 118a, 118b that sealingly engage the surfaces of the mating sleeve 104 and the riser 106, respectively. The o-ring mount 116 in turn abuts an annular sleeve of a backup ring 120. In some embodiments, a bearing ring 121 provides a low-friction interface between the o-ring mount 116 and the annular sleeve of the backup ring 120. One skilled in the art would understand that the top seal 114a may instead be fixed relative the mating sleeve 104 and the bottom seal 114b may be permitted to move relative to the mating sleeve 104 in a manner similar to that described above in relation to the top seal 114a.
As will be explained in further detail below, the adjustable riser suspension system 100 is configured to lift a riser and place it under a desired tension and lock the riser in place such that the desired tension is maintained. Furthermore, the adjustable riser suspension system 100 tensions and locks the riser using hydraulic pressure instead of threading tubulars together under extreme loads or removing excess portions of a tubular, providing significant advantages over prior art solutions to placing a riser under a desired tension.
a shows a running tool 200 comprising workstring 212. An annular piston 214 is coupled to the workstring 212. The piston 214 may be affixed to the workstring 212 by welding, one or more fasteners, or other methods known to those skilled in the art. An expansion cylinder 216 surrounds the lower end of the piston 214. An annular slug 218 is also coupled to the workstring 212. The annular slug 218 may be affixed to the workstring 212 by welding, one or more fasteners, or other methods known to one skilled in the art. An upper hydraulic sleeve 220a is disposed about the upper end of the annular slug 218 and a lower hydraulic sleeve 220b is disposed about the lower end of the annular slug 218.
b shows the annular piston 214 and the expansion cylinder 216 in greater detail. The annular piston 214 comprises a hydraulic port 215, which allows hydraulic fluid to be pumped to the bottom of the annular piston 214, urging the expansion cylinder 216 downward relative to the annular piston 214. The expansion cylinder 216 comprises an annular shoulder 217 that is configured to mate with the riser hanger 102, such that motion of the expansion cylinder 216 relative to the piston 214 causes similar motion of the riser hanger 102 relative to the piston 214.
c shows the annular slug 218 and the hydraulic sleeves 220a, 220b in greater detail. The annular slug 218 is affixed to the workstring 212 such that there is sufficient clearance between at least a portion of the annular slug 218 and the work string 212 to provide clearance for hydraulic sleeves 220a, 220b. The area between the upper hydraulic sleeve 220a and the annular slug 218 defines an upper hydraulic chamber 222a and the area between the lower hydraulic sleeve 220b and the annular slug 218 similarly defines a lower hydraulic chamber 222b. The upper hydraulic sleeve 220a comprises a hydraulic port 221, which allows hydraulic fluid to be pumped into the upper hydraulic chamber 222a. Additionally, the annular slug comprises a hydraulic conduit 223 that balances the pressure between the upper hydraulic chamber 222a and the lower hydraulic chamber 222b. When hydraulic fluid is pumped into the upper hydraulic chamber 222a, the upper hydraulic sleeve 220a moves upward relative to the annular slug and the lower hydraulic sleeve 220b moves downward relative to the annular slug 218.
The exterior face of the upper hydraulic sleeve 220a comprises a guide pin 224a. Similarly, the exterior face of the lower hydraulic sleeve 220b comprises a guide pin 224b. The guide pins 224a, 224b are configured to mate with a helical groove 225 on the interior surface of a rotating sleeve 226 as shown in
Referring also to
After the adjustable riser suspension system 100 is in the locked configuration, the riser 106 is sealed to the mating sleeve 104 and, in turn, the riser hanger 102 to enable the riser to serve as a conduit for production tubing for the production of oil or gas products.
To supplement the hydraulic actuation of the seals 114a, 114b, a mechanical load is applied to the upper seal 114a to hold the upper seal 114a in contact with the lower seal 114b. Dogs 260 engage a profile in the riser 106, assuring proper hydraulic coupling to enable hydraulic actuation of the seal 114a. Dogs 260 are coupled to a spring 262 that is loaded to pull the dogs 260 radially inward. A dog shoulder 266 supported by a spring 268 prevents inward movement of the dogs 260. However, the dog shoulder 266 is configured to be urged downward (e.g., hydraulically), allowing the dog spring 262 to compress, pulling the dogs 260 radially inward and out of engagement with the riser 106.
As explained above, the workstring 212 no longer supports the riser 106, and thus the workstring 212 and the hydraulic subsystem 240 coupled to the workstring 212 may be lifted relative to the riser 106. Once the dogs 260 are above the top of the riser 106, the dog shoulder 266 is urged upward by relieving the hydraulic pressure on the dog shoulder 266 and activating the spring 268, forcing the dogs 260 outward into engagement with the backup ring 120. The exterior face of the backup ring 120 is threaded and configured to mate with a corresponding threaded profile in the mating sleeve 104. Rotation of the workstring 212 induces a corresponding rotation in the backup ring 120, causing the backup ring 120 to thread downward relative to the mating sleeve 104. The bearing ring 121 has a low coefficient of friction, such that the rotation of the backup ring 120 does not cause rotation of the o-ring mount 116 or the upper seal 114a. As the backup ring 120 is threaded downward relative to the mating sleeve 104, mechanical load is applied to the upper seal 114a, ensuring continued contact between the seals 114a, 114b.
The dogs 260 are then disengaged from the backup ring 120 in a manner similar to that described above with respect to the riser 106, and the workstring 212 is lifted such that the dogs 260 are aligned with the notches 164 described in
The dogs 260 are then disengaged from the notches 164 of the seal ring 162 in a manner similar to that described above and the workstring 212 is removed.
While specific embodiments have been shown and described, modifications can be made by one skilled in the art without departing from the spirit or teaching of this invention. The embodiments as described are exemplary only and are not limiting. Many variations and modifications are possible and are within the scope of the invention. Accordingly, the scope of protection is not limited to the embodiments described, but is only limited by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims.
This application claims benefit of U.S. provisional application Ser. No. 61/422,506 filed Dec. 13, 2010, and entitled “Adjustable Riser Suspension and Sealing System,” which is hereby incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
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61422506 | Dec 2010 | US |