The present invention relates in general to the field of seat posts for a human powered vehicle. In particular, the present invention relates to an electrically adjustable seat post assembly.
The present application generally relates to seats for bicycles, i.e. human powered vehicles, and more particularly to an adjustable seat post assembly for a bicycle seat. Bicycles are known to have a seat or saddle to support the rider in a seated position. The position of the saddle on most bicycles is also adjustable in some manner. The saddle may be adjustable so that a given bicycle can be configured to accommodate different riders of various sizes. The saddle may also be adjustable to allow a rider to set or reset the saddle position on a specific bicycle to accommodate different riding conditions. For example, in certain off-road riding situations, it is beneficial to lower the seat to lower the center of gravity of the rider and to allow the rider to move more freely when riding. This is often advantageous when riding the bicycle at high speeds (e.g., downhill, endure, etc.) over bumpy terrain. After the bumpy terrain, it is often desirable to raise or extend the seat to a higher position so that the rider can comfortably sit on the seat and efficiently pedal the bike.
In one example, a bicycle may have a height adjustable seat post assembly. Thus, the height of the saddle may be selectively adjusted relative to the frame of the bicycles. The typical bicycle has a saddle mounted to a post that is mechanically clamped to a tube of the bicycle frame. When the clamp is released, the saddle and post can be slid up and down to adjust the height of the saddle. However, on more recent higher end bicycles, the seat post may be height adjustable while riding the bicycle by employing some type or hydraulic or mechanical spring assist mechanism. The hydraulic or mechanical mechanism is normally activated by the rider by pressing a lever mounted on the handlebar on the bicycle, which is connected to the seat post assembly by a cable. Some adjustable seat posts activate the hydraulic spring mechanism wirelessly by sending a signal from a remote-control unit on the handlebar to the adjustable seat post assembly, which has an electrical motor that opens and closes valves in the hydraulic spring mechanism.
To raise the saddle or seat on one of the currently available adjustable dropper posts, the rider must un-weigh his or her body from the saddle or seat while activating the spring mechanism in the seat post by pressing the remote-control lever or a lever on the adjustable dropper post. The force of the compressed hydraulic or mechanical spring pushes the saddle or seat up. When the desired position has been reached, the rider lets go of the lever and the saddle or seat stays in the desired position. To lower the saddle, the rider is required to sit and put his or her weight on the saddle while pressing the remote-control lever or a lever on the adjustable dropper post. This motion compresses the hydraulic or mechanical spring. When the desired position has been reached, the rider lets go of the lever and the saddle or seat stays in the desired position.
Alternatively, it is known to make the seat post from two telescoping members that are coupled by a threaded rod driven by an electric motor. The position of the seat or saddle can be adjusted by actuating the motor and turning the threaded rod. Such a system is disclosed in U.S. Pat. No. 6,050,585.
There is a need in the art for a more compact and/or vibration free seat post assembly compared to what is known in the art.
The present invention aims at obviating the aforementioned problem. A primary object of the present invention is to provide an improved adjustable seat post assembly which is having less vibrations than prior art seat post assemblies, and having less noise than prior art seat post assemblies.
Another object of the present invention is to provide a set post assembly having a smaller retracted length than prior art seat post assemblies but at the same time providing an extracted length capability which is equal or better than prior art seat post assemblies.
According to the invention at least the primary object is attained by means of the system having the features defined in the independent claims.
The disclosed seat post assembly provides a seat post that is adjustable in height by rotating a lead screw and nut assembly, driven by an electric motor. This means that the saddle or seat can be lowered or dropped without the rider being required to sit and put his or her weight on the saddle or seat. By rotating a lead screw while keeping a nut fixed, a linear motion can be obtained, which moves the seat or saddle up or down depending on the direction of the rotation. The rotating motion may be obtained by an electrical motor which may be powered by a battery in an electronics module that may be carried under or behind the seat or saddle. The electronics module controls the rotation of the motor. The electronics module could also be placed at the bottom of the disclosed seat post assembly or as a separate module placed inside or outside of the bicycle frame, where the electronics module may be connected to the disclosed seat post assembly via a cable. The motor could also be powered by an external battery such as the battery of an e-bike.
According to the invention, the seat post assembly comprises an upper tube and a lower tube, wherein the upper tube is telescopically received inside the lower tube, a motor attached to the upper tube, a lead screw at its upper end connected to a drive shaft of said motor, a nut and a nut holder tube provided inside the lower tube and attached at its lower end to said lower tube, wherein the nut is attached to a top portion of said nut holder tube, wherein said lead screw is received by said nut, and is provided inside said upper tube and inside said nut holder tube, said seat post assembly being configured to raising or lowering the upper tube relative to the lower tube by rotating said lead screw in forward or backward direction respectively. The seat post assembly further comprises a lead screw end support that is connected to the lower end of the lead screw and is axially displaceable inside the nut holder tube to minimize vibrations and noise during rotation of said lead screw.
Thus, according to the invention the seat post assembly includes a vibration damper or lead screw support which stabilizes the end of the lead screw in the radial direction so that a higher fixity condition can be obtained. To enable the saddle or seat to move up or down at an axial speed which is in line with the axial speeds of the currently available adjustable seat posts, the rotational speed of the lead screw or nut needs to be high. Any rotating shaft or lead screw has a critical rotational speed at which vibrations occur. The critical rotational speed is dependent on the geometry of the shaft or lead screw, and on how the shaft is supported, i.e., its fixity conditions. When rotating a shaft or lead screw with a small diameter, where one end of the shaft or lead screw is free or unsupported, and where the rotational speed is high, vibrations and noise can occur. The disclosed vibration damper or lead screw support removes noise and vibrations that can occur at higher rotational speeds by supporting the free end of the lead screw radially and therefore obtaining a higher fixity condition and consequently increasing the critical rotational speed of the lead screw. The vibration damper or lead screw support can be configured with or without a bearing.
According to various embodiments of the invention, the disclosed seat post assembly may include a configuration where the lead screw is hollow. By using a larger diameter of the lead screw, the critical rotational speed can be increased to or above the level that is required in the disclosed seat post assembly. To minimize the overall weight of the disclosed seat post assembly, the lead screw may have a hollow core or center, which minimizes the weight of the lead screw while maintaining the critical speed of a lead screw with a larger diameter.
According to the invention, the disclosed seat post assembly includes a nut holder tube which holds the nut in an intermediate position inside the seat post assembly. This enables a design where the motor may be placed in the top of the seat post without an increased total axial length of the seat post assembly. According to various embodiments, the nut holder tube may be supported radially by a bushing which slides along the inner surface of the upper tube.
According to various embodiments of the invention, the seat post assembly may include a battery heating configuration where one or several heating elements may be placed near the batteries inside the electronics module. This enables the batteries to supply a high current to the motor, and consequently for the seat post assembly to function properly, also in low temperatures.
Preferred embodiments of the present invention are further defined in the dependent claims.
In various example embodiments of the present invention said lower tube is configured to be removably attached to a frame of a bicycle.
The advantage of these embodiments is that the saddle post may be made to fit existing bicycles.
In various example embodiments said upper tube comprising at its top position a head, wherein a saddle may be removably attached to said head. In various example embodiments a battery may also be removably attached to said head.
The advantage of these embodiments is that various saddles may be fit to the inventive seat post assembly at the same time as the seat post assembly may fit various bicycles.
In various example embodiments of the present invention said battery is provided with a heater to enable sufficient performance of the battery in low temperatures.
The advantage of these embodiments is improved and secured performance independently of the outside temperature.
In various example embodiments according to the present invention said lead screw is hollow in order to minimize vibrations and noise during operation of said lead screw.
The advantage of these embodiments is a reduced weight at the same time as reduced or eliminated vibration during operation of the seat post assembly.
In various example embodiments of the present invention said nut holder tube is configured to be telescopically received in said upper tube.
The advantage of these embodiments is that the seat post assembly may have a minimal retracted length while at the same time is capable of having a relatively long extracted length. Yet another advantage is that said nut holder tube may stabilize any movement perpendicular to the telescopic movement of said upper tube.
Further advantages with and features of the invention will be apparent from the following detailed description of preferred embodiments.
A more complete understanding of the abovementioned and other features and advantages of the present invention will be apparent from the following detailed description of preferred embodiments in conjunction with the appended drawings, wherein:
While the bicycle depicted in
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A lead screw (333) is connected to the drive shaft of the motor (336) and may be supported by the bearings (301) and (302). A coupling device may be located intermediate the drive shaft of the motor (336) and the upper end of the lead screw (333), wherein the lead screw is connected to the drive shaft of the motor via the coupling device. The coupling device may be configured to compensate/handle minor concentric imperfections between the lead screw and the drive shaft of the motor, and thereby prevents vibrations and noise, and lowers the frictional torque. The coupling device may be configured to allow minor axial mutual movements and/or mis-location between the lead screw and the drive shaft of the motor. The coupling device may be configured to compensate/handle minor angular misalignments between the lead screw and the drive shaft of the motor, and thereby prevents vibrations and noise. The coupling device may also be considered part of the upper end of the lead screw and/or be located at a suitable location along the leas screw. The coupling device may be constituted by an arrangement co-rotating with the lead screw and the drive shaft of the motor, or may be constituted by a fixed part connected to the upper tube and a rotating part journaled in the fixed part and co-rotating with the lead screw and the drive shaft of the motor. The coupling device entails that the support/bearing arrangement at the upper end of the lead screw may be more robust/rigid, and thereby prevents vibrations and noise. The coupling device may be constituted by a jaw coupling, bellow coupling, cardan joint, etc.
The lead screw (333) may be inserted into and received by the nut (306). To prevent vibrations and noise, a vibrations damper or lead screw end support (303) is attached to the end of the lead screw (333). The outer surface of the vibration damper or lead screw end support (303) glides along the inner surface of the nut holder tube (311). This prevents the end of the lead screw (333) to move in the radial direction. In one configuration, a vibration damper or lead screw end support assembly (303) may be attached to the lead screw (333).
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In other configurations, referring to
The dimensions of the lead screw (333) and nut (306) may be selected to that the assembly may be self-locking, meaning that the coefficient of friction is greater than the tangent of the lead angle. This also means that when a force is applied on the saddle in the Y axis, and consequently applied to the lead screw (333), the friction between the lead screw (333) and nut (306) may be large enough to prevent the lead screw (333) from rotating. Consequently, when a rider is seated on the saddle (340), the position of the saddle (340) and the seat post assembly (3) along the Y axis may be fixed.
How the height of the seat post assembly (3) may be adjusted is now described below, referring to
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The outer threads of the lead screw match the inner threads of the nut. The nut may or may not have a nut formed outer shape, it may for instance be cylindrical. The nut may be removably attached to the nut holder tube and/or said upper tube or as an alternative the internal threads may be a part of said nut holder tube and/or said upper tube. The number of threads may be less than 50.
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The invention is not limited only to the embodiments described above and shown in the drawings, which primarily have an illustrative and exemplifying purpose. This patent application is intended to cover all adjustments and variants of the preferred embodiments described herein, thus the present invention is defined by the wording of the appended claims and the equivalents thereof. Thus, the equipment may be modified in all kinds of ways within the scope of the appended claims.
Throughout this specification and the claims which follows, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated integer or steps or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
Number | Date | Country | Kind |
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2150466-7 | Apr 2021 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2022/050370 | 4/13/2022 | WO |