This invention relates to adjustable seats, for example for vehicles.
Many vehicles have seats that are adjustable in order to allow an occupant to be comfortable, to reach the vehicle's controls or to have good visibility. Typically, the available adjustments include rake, height and reach. In some seats there might be other adjustments such as base angle, side bolsters that can be inflated, a headrest that can be moved up and down and a thigh bolster that can be moved fore and aft.
These adjustments can be provided in a number of ways. For rake adjustment, the seat base and the seat squab are normally formed as two separate units. Each unit has a rigid frame that is covered with upholstery. The two units are joined together with a revolute joint mechanism which allows the angle of the squab to be adjusted relative to the base. For height adjustment, reach adjustment and base angle adjustment the base can be mounted to the floor of the vehicle by a suitable support mechanism. Adjustable side bolsters can be provided by means of inflatable bladders located between the rigid seat frame and the upholstery. A head rest can be slideably mounted on rails extending from the seat squab. The mechanisms that provide these adjustments can be manually or electrically operated.
Typical seats having these forms of adjustment suffer from a number of limitations, particularly that the seat parts themselves, and the mechanisms for adjusting them, are heavy.
Some vehicles, notably racing cars, have bucket-type seats which comprise a rigid shell, optionally with upholstery over it. These seats are light, but typically have little capacity to be adjusted to fit an occupant. In particular, when the shell extends through the base and squab of the seat, the rake of the squab cannot be adjusted without also adjusting the angle of the base.
U.S. Pat. No. 5,884,968 discloses a seat having a bladder for adjusting the thoracic angle of the seat. A damper is provided in case the thoracic bladder is insufficient to stop the headrest moving rearwards in a crash.
There is a need for an improved adjustable seat.
According to one aspect of the present invention there is provided a seat having a base support extending under a base of the seat and a squab support extending behind a squab of the seat, the squab support being integral with the base support, the seat presenting a base seating surface upward of the base support and a squab seating surface forward of the squab support, and the seat comprising a first inflatable bladder disposed between the squab support and the squab seating surface for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface.
The base support and the squab support may be portions of a laminar seat shell.
The squab seating surface may be defined by an upholstery layer at least partially covering the squab support. The bladder may be located between the squab support and the upholstery layer.
The seat may comprise a resiliently compressible layer located between the upholstery layer and the bladder.
The bladder may be such that the inclination of the squab seating surface relative to the inclination of the base seating surface can be varied by greater than 5° or by greater than 8° by inflation of the bladder.
The seat may comprise a headrest. The headrest may be configured so that the position of the forward surface of the headrest is independent of the state of inflation of the bladder.
The headrest may comprise a headrest support attached to the squab support, a headrest surface forward of the headrest support and a second inflatable bladder located between the headrest support and the headrest surface.
The headrest support may be integral with the squab support.
The seat may comprise a thigh roll at the forward end of the base support, the thigh roll comprising a third inflatable bladder located above the forward part of the base support.
The seat may comprise a fourth inflatable bladder, the fourth bladder and the first bladder both being disposed between the squab support and the squab seating surface for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface.
One of the first and fourth bladders may be located in a thoracic region of the seat.
The other of the first and fourth bladders may be located in a lumbar region of the seat.
According to a second aspect of the present invention there is provided a seat having a base support extending under a base of the seat and a squab support extending behind a squab of the seat, the seat presenting a base seating surface upward of the base support and a squab seating surface forward of the squab support, and the seat comprising an inflatable bladder disposed between the squab support and the squab seating surface for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface, the squab support and the bladder being configured so that, with the base seating surface substantially horizontal and/or with the seat installed in a horizontal environment, the inclination of the squab seating surface can be inclined to greater than 28° to vertical.
The squab support and the bladder may be configured so that, with the seat installed in a horizontal environment, the inclination of the squab seating surface can be inclined to greater than 32° to vertical.
The base support may be integral with the squab support.
The seat may comprise a first inflatable bladder located in a thoracic region of the seat, and a second inflatable bladder located in a lumbar region of the seat and having a fixed position relative to the squab support; wherein the first and second bladders may be disposed between the squab support and the squab seating surface for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface, the squab support and the first and second bladders may be configured so that, with the base seating surface substantially horizontal, the inclination of the squab seating surface can be inclined to greater than 28° to vertical.
The seat may have a headrest comprising a headrest support, a headrest outer surface forward of the headrest support and an inflatable bladder located between the headrest support and the headrest outer surface for altering the fore and aft position of the headrest outer surface.
The seat may have a base comprising a base support, a base outer surface above the base support and a thigh roll at the forward end of the base support, the thigh roll comprising an inflatable bladder located between the forward part of the base support and the base outer surface.
According to a third aspect of the present invention there is provided a seat comprising: a base support extending under a base of the seat and presenting a base seating surface upward of the base support; a squab support extending behind a squab of the seat and presenting a squab seating surface forward of the squab support; a headrest presenting a forward surface; and an inflatable bladder disposed between the squab support and the squab seating surface and configured for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface independently of the position of the headrest forward surface relative to the base seating surface.
According to a fourth aspect of the present invention there is provided a seat comprising: a base support extending under a base of the seat and presenting a base seating surface upward of the base support; a squab support extending behind a squab of the seat and presenting a squab seating surface forward of the squab support; a first inflatable bladder disposed between the squab support and the squab seating surface in the lumbar region of the seat and configured for permitting adjustment of the inclination of the squab seating surface in the lumbar region relative to the base seating surface; a second inflatable bladder disposed between the squab support and the squab seating surface in the thoracic region of the seat and configured for permitting adjustment of the inclination of the squab seating surface in the thoracic region relative to the base seating surface; and a control mechanism configured for collectively controlling the inflation of the first and second bladders in response to a user input such that the inclination of the squab seating surface in the lumbar region can be altered whilst the inclination of the squab seating surface in the thoracic region remains substantially constant.
Whilst the inclination of the squab seating surface in the thoracic region remains substantially constant it may be more upright than the inclination of the squab seating surface in the lumbar region.
The control mechanism may be configured to, whilst controlling the inflation of the first and second bladders as set out above, maintain the inclination of the thoracic region of the seat at less than 28° to vertical over a range of inclination of the lumbar region of the seat that exceeds 34° to vertical.
The seat may be installed in a vehicle. The seat may be installed in the vehicle in such a way that there is no provision for user adjustment of the angle of the base support and/or the squab support relative to the body of the vehicle. For example, the base support may be bolted to the body of the vehicle.
According to a fifth aspect of the present invention there is provided a seat having a base support extending under a base of the seat and a squab support extending behind a squab of the seat, the squab support being integral with the base support, the seat presenting a base seating surface upward of the base support and a squab seating surface forward of the squab support, and the seat comprising: a first inflatable bladder located in a thoracic region of the seat; and a second inflatable bladder located in a lumbar region of the seat and having a fixed position relative to the squab support; wherein the first bladder and second bladder are both disposed between the squab support and the squab seating surface for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface.
The base support and the squab support may be portions of a laminar seat shell. The squab seating surface may be defined by an upholstery layer at least partially covering the squab support, and at least one bladder may be located between the squab support and the upholstery layer. A resiliently compressible layer may be located between the upholstery layer and the at least one bladder.
The bladders may be such that the inclination of the squab seating surface relative to the inclination of the base seating surface can be varied by greater than 5° by inflation of the bladders. The bladders may be such that the inclination of the squab seating surface relative to the inclination of the base seating surface can be varied by greater than 8° by inflation of the bladders. The seat may comprise a headrest and the headrest may be configured so that the position of the forward surface of the headrest is independent of the state of inflation of the first and second bladders. The headrest may comprise a headrest support attached to the squab support, a headrest surface forward of the headrest support and a third inflatable bladder located between the headrest support and the headrest surface. The headrest support may be integral with the squab support.
The seat may comprise a thigh roll at the forward end of the base support, the thigh roll may comprise a fourth inflatable bladder located above the forward part of the base support. The first inflatable bladder may be configured for permitting adjustment of the inclination of the squab seating surface in the lumbar region relative to the base seating surface. The second inflatable bladder may be configured for permitting adjustment of the inclination of the squab seating surface in the thoracic region relative to the base seating surface. The first inflatable bladder may have a fixed position relative to the squab support.
According to a sixth aspect of the present invention there is provided a seat comprising: a base support extending under a base of the seat and presenting a base seating surface upward of the base support; a squab support extending behind a squab of the seat and presenting a squab seating surface forward of the squab support; a headrest presenting a forward surface; a first inflatable bladder located in a thoracic region of the seat; and a second inflatable bladder located in a lumbar region of the seat and having a fixed position relative to the squab support; wherein the first bladder and second bladder are both disposed between the squab support and the squab seating surface and configured for permitting adjustment of the inclination of the squab seating surface relative to the base seating surface independently of the position of the headrest forward surface relative to the base seating surface.
The present invention will now be described by way of example with reference to the drawings.
In the drawings:
The seat of
In use, an occupant of the seat sits on the base. Their back is supported by the squab part. The headrest part can serve to restrain the occupant's head against excessive rearward motion in the event of a collision or as a rest for the occupant's head during normal use. The wings can help to brace the squab part with respect to the base, to inhibit the shell from flexing. They can also help to restrain an occupant in the seat under lateral forces, e.g. when a vehicle in which the seat is carried is cornering.
The base part 2 may be generally flat. Alternatively, as shown in
The squab part 3 may be generally flat or it may be concave towards the front of the seat. Roughly, the general plane of the squab region may extend upwards at an angle of between 80 and 45 degrees to the general plane of the base region.
The headrest region may be an extension of the squab region.
The shell 1 may be a one-piece structure or it may be formed of multiple parts bonded or otherwise affixed together. It may be a laminar structure. It may, for example, be formed of a composite material such as fibre reinforced polymer. It may be moulded to shape.
The shell presents a seating surface which is directed generally upwards and forwards. In some of the seating surface, for instance at 7, the shell is exposed. In other parts of the seating surface the shell is covered by cushion pads 8-14. Some of the cushion pads are shown in cross-section in
The exposed surface of each cushion pad is covered by a layer of an upholstery material 30 such as cloth or leather. Underlying the upholstery material is a layer of a resilient buffer material 31 such as a solid foam or a rubber pad or sheet. The buffer material is located between the bladders and the upholstery material. In some regions the buffer material overlies a bladder. In other regions the buffer material directly overlies the shell 1.
The presence of the resilient buffer material 31 between the bladders and the seating surface of the cushions means that the perceived firmness of the seat can be relatively unaffected by the extent to which the bladders are inflated.
The arrangement of the cushion pads is as follows.
The bladders can be inflated or deflated to adapt the contour of the face of the seat to an occupant.
Each bladder is an airtight pocket, which can be inflated by filling with air or another fluid and deflated by withdrawal of the fluid from the bladder. Each bladder may be formed of flexible material. Each bladder may be formed of an elastic material. Each bladder may be formed of a sheet material. Each bladder may contain flexible and/or resilient webs or other connectors extending across its interior from one exterior wall to the opposite exterior wall: for example between its wall facing the shell 1 and its outermost wall. These can inhibit the bladder from adopting an overly rotund form when it is inflated. Each bladder may be formed of an elastomeric material such as a polyurethane.
The anatomical functions of the seat will now be described.
When an occupant is sitting in the seat they are engaged with the cushion pads in the following way:
The seat has a rigid shell which interconnects its base part 2 and its squab part 3 in such a way that they cannot be articulated with respect to each other. Such a single-piece seat is sometimes termed a bucket seat. A problem with typical bucket seats is that they cannot be readily adjusted to fit an occupant. In particular the rake angle between the base surface on which the occupant sits and the squab surface which supports the lumbar and/or thoracic regions of the user's back cannot readily be altered. With the present seat that angle can be altered by inflation or deflation of the bladders 11 and 13. To provide a more upright seating position bladders 17 and 18 can be inflated, and to provide a more inclined seating position they can be deflated. In this way, embodiments of the present seat can provide a light-weight seat comparable to a bucket seat, having rake adjustment without the need for a mechanical adjustment mechanism interconnecting the seat base and the seat squab.
The bladder arrangement shown in the figures can provide modes of adjustment that are not offered by typical vehicle seats. Some of these may be particularly suitable for sports car use.
1. The user may be able to adjust their height by inflation/deflation of the bladder 16. This may provide height adjustment with less weight than a mechanical mechanism for raising or lowering the body of the seat.
2. The user may be able to adjust the inclination of their back by inflation/deflation of the bladders 17, 18. In a typical vehicle seat, the squab is adjustable for rake, and the rake adjustment alters the inclination of the entire squab as a single unit. However, there are situations where it can be beneficial to alter the inclination of the occupant's thoracic/torso region independently of the inclination of their lumbar region. One reason for this is simply to provide increased comfort. Another reason is that for high performance driving it can be beneficial to keep the occupant's torso relatively upright even if their lumbar region is relatively inclined, whereas for relaxed driving an occupant may prefer to have their entire back relatively inclined, or might prefer for their entire back to be more upright. The seat of
3. When a driver is driving on the road he will not generally wear a helmet. On the track a helmet may be desirable or mandatory. A helmet extends rearwardly of a driver's head. This means that a headrest that is positioned just behind a driver's head, which would be good for road use, may force the driver's head too far forwards when he is wearing a helmet. The seat of
The operation of the bladders may be controlled in conjunction with other functions of a vehicle in which the seat is installed. For example, the vehicle may have one or more user input elements 56 which cause the handling and/or drivetrain of the vehicle to switch between operating in a more comfort-oriented mode and operating in a more performance-oriented mode. These elements may function as described in GB 2 473 294. The control unit 52 may be configured to receive inputs from user input element 56 and to, in response to the user input element going to a setting that causes more performance-oriented operation of the vehicle, automatically cause the seat to adopt a predetermined configuration: e.g. one that is more or less performance-orientated than before.
In the seat of
Each bladder may be a flexible-walled bag.
The shape of the seating surface of the seat might vary for a given weight or build of occupant. The extent to which this happens may depend on the construction and elasticity of the bladders. In order to allow the control unit 52 to more reliably set the seating surface to a particular conformation it may be advantageous to sense the pressure in one or more of the bladders and for the control unit to be configured so that the level of inflation it commands for a bladder is dependent on the pressure sensed in that bladder. The pressure may be sensed in the bladder itself or in the manifold, where the pressure in the appropriate tube 54 can be sensed.
The seat shell 1 may be mounted on a mechanical mechanism that permits it to be adjusted for height, angle and longitudinal position.
A bladder arrangement as discussed above could be applied to a seat that has more than one independently movable frame part. For example, there could be a rotational joint at the junction 21 between the base part and the squab part, or the headrest could be mechanically movable relative to the squab part.
The seat may be usable in a vehicle such as a car, truck, aircraft or boat, in a vehicle simulator or in a fixed application such as in a theatre.
In general, the angle of inclination of a seating surface of the seat may be determined as the angle between a reference plane perpendicular to the mid-plane of the seat and the plane having the minimum aggregate perpendicular deviation from that seating surface of the seat. Where the angle of inclination is to be assessed in an absolute sense, that reference plane should be a horizontal plane when the seat is installed in its normal attitude or the mid-point of its range of motion. Where the angle of inclination is to be assessed relative to another part of the seat, the same reference plane should be used for determining both angles. Where an angle of inclination of a relevant seating surface is defined in SAE J1100 as effective at 1 Oct. 2016, that definition is to be preferred. For example, the angle of inclination of the squab of a seat is preferably determined with reference to the torso line of an occupant with reference to a horizontal surface when the seat is installed in a horizontal environment, e.g. in a vehicle or other object that is on a horizontal surface. This angle is termed A40 in SAE J1100.
The applicant hereby discloses in isolation each individual feature described herein and any combination of two or more such features, to the extent that such features or combinations are capable of being carried out based on the present specification as a whole in the light of the common general knowledge of a person skilled in the art, irrespective of whether such features or combinations of features solve any problems disclosed herein, and without limitation to the scope of the claims. The applicant indicates that aspects of the present invention may consist of any such individual feature or combination of features. In view of the foregoing description it will be evident to a person skilled in the art that various modifications may be made within the scope of the invention.
Number | Date | Country | Kind |
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GB1617247.0 | Oct 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/053074 | 10/11/2017 | WO | 00 |