The subject matter of the present disclosure relates to an appliance with one or more features providing for the adjustability of the vertical position of a shelf or rack.
Appliances such as refrigerators and ovens typically include one or more shelves or racks for the support of food items and containers having food items. For example, oven appliances conventionally include one or more racks whereby multiple food items can be placed into the oven for cooking operations. In order to accommodate food items and cooking utensils of different sizes, a typical construction includes horizontal protrusions formed directly into the side walls of the oven cavity on which the racks can be slid in and out of the oven cavity. The racks and protrusions are designed so that the user can remove the rack from the protrusions at one vertical level and reinstall the rack at a different vertical level, which the user may select based on e.g., the height of the food items or utensils, the number of items being cooked, the type of food being cooked, and/or other factors. Refrigerators may have shelves that e.g., include tabs or hooks at the rear of the shelves. The shelves can be unhooked and moved to another vertical location.
Such conventional designs may present challenges to some users of these appliances, however. For example, some users may find the removal and reinstallation of the rack or shelf so as to adjust the vertical height to be cumbersome or difficult. Additionally, with oven appliances, the protrusions are commonly formed by stamping metal sheets to form the side walls of the oven cavity. The number of vertical levels may be limited to e.g., only four or five within the oven cavity. Thus, the amount of vertical adjustability can be quite limited and, therefore, unsatisfactory to some users. Similar problems can exist with shelving systems in refrigerator appliances.
Other systems have been proposed to provide vertical adjustability for the racks or shelves within an appliance. Typically, however, these constructions are also limited to fixed number of a relatively few locations at which the racks or shelves can be placed within the appliance. Some constructions may also be limited in the amount of weight that can be supported.
Accordingly, an appliance having vertically adjustable racks or shelves would be useful. An appliance also having features that allow for an increased selection of vertical locations to which the racks of shelves can be adjusted would also be useful.
The present invention provides an appliance having one or more racks or shelves, the position of which may be adjusted vertically. Multiple different positions along the vertical direction can be made available for selection by a user of the appliance. One or more locking mechanisms allow for selective adjustment of the vertical position at which a shelf may be located. Additional aspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In one exemplary embodiment, the present invention provides an adjustable shelf support assembly for an appliance. The appliance includes a pair of opposing side walls. The adjustable shelf support assembly includes a shelf having a pair of opposing sides for positioning near the opposing side walls. A plurality of support legs extends from the opposing sides of the shelf. Each leg has a first end and a second end. The first end is rotatably connected to one of the opposing sides of the shelf. The second end of each support leg is configured for rotatable connection along one of the opposing side walls of the appliance. At least one locking leg is connected to one of the opposing sides of the shelf. The locking leg has a first end and a second end. The second end of the at least one locking leg is configured for rotatable connection along one of the opposing side walls of the appliance. A locking mechanism is provided for fixing the vertical position of the shelf. The locking mechanism includes a first shaft connected with the shelf and extending along a lateral direction; a second shaft connected with the first end of the at least one locking leg, wherein the first and second shafts are rotatable relative to each as the shelf is raised or lowered; and a spring defining a spring axis and coils encircling the spring axis to create a cavity into which at least parts of the first shaft and the second shaft are received. The spring is wrapped around the first shaft and the second shaft in a manner that increases the tension on the spring as the shelf is lowered and decreases the tension on the spring as the shelf is raised.
In another exemplary embodiment, the present invention provides an appliance having a vertically adjustable shelf assembly. The appliance includes a cabinet defining a cavity including a pair of opposing side walls and a rear wall. A shelf is positioned in the cavity. At least two support legs are rotatably connected along opposing sides of the shelf. Each support leg is also pivotally supported by the cabinet. At least one locking leg connected to the shelf. The at least one locking leg has a first end and a second end, wherein the second end of the at least one locking leg is pivotally supported by the cabinet. A first shaft is connected with the shelf and extends along a lateral direction. A second shaft is connected with the first end of the at least one locking leg. The first and second shafts are rotatable relative to each other as the shelf is raised or lowered. A spring is provided with coils wrapped around the first shaft and second shaft. The spring is configured to increase in tension as the shelf is lowered along a vertical direction so as to limit the movement of the shelf and configured to decrease in tension as the shelf is raised along the vertical direction.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring to
Oven 100 includes a door 108 with handle 110 that provides for opening and closing access to oven cavity 104 through an opening at the front of cavity 104. A user of the appliance 100 can place a variety of different items to be cooked in oven cavity 104, which is defined a pair of opposing side walls 112, bottom wall 114, top wall 116, and rear wall 118 that extends laterally between opposing side walls 112. Multiple oven shelves or racks 120 can be positioned within cavity 104 (only one shelf 120 is shown) on rack support assembly 106. The support and height adjustability of shelf 120 using assembly 106 will be further described.
One or more heating elements (not shown) can be positioned e.g., at the top 116 of chamber 104 to provide heat for cooking and cleaning. Such heating element(s) can be e.g., gas, electric, microwave, or a combination thereof. Other heating elements can be located at the bottom 114 of chamber 104 as well. A window 122 on door 108 allows the user to view e.g., food items during the cooking process. For purposes of cooling, inlet 124 allows for an inflow of ambient air into a ventilation system while vent 126 allows for the outflow of such air after it has been heated by oven 100.
Oven 100 includes a user interface 128 having a display 130 positioned on top panel 132 with a variety of controls 134. Interface 128 allows the user to select various options for the operation of oven 100 including e.g., temperature, time, and/or various cooking and cleaning cycles. Operation of oven appliance 100 can be regulated by a controller (not shown) that is operatively coupled i.e., in communication with, user interface panel 128, heating element(s), and other components of oven 100 as will be further described.
For example, in response to user manipulation of the user interface panel 128, the controller can operate one or more heating element(s). The controller can receive measurements from a temperature sensor (not shown) placed in oven cavity 104 to e.g., provide a temperature indication to the user with display 130. By way of example, the controller may include a memory and one or more processing devices such as microprocessors, CPUs or the like, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with operation of appliance 100. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
The controller may be positioned in a variety of locations throughout appliance 100. In the illustrated embodiment, the controller may be located under or next to the user interface 128 or otherwise within top panel 132. In such an embodiment, input/output (“I/O”) signals are routed between the controller and various operational components of appliance 100 such as heating element(s), controls 134, display 130, sensor(s), alarms, and/or other components as may be provided. In one embodiment, the user interface panel 182 may represent a general purpose I/O (“GPIO”) device or functional block.
Although shown with touch type controls 134, it should be understood that controls 134 and the configuration of appliance 100 shown in
For this exemplary embodiment, a pair of frames 172 is mounted within cavity 104—one each along the opposing side walls 112. Horizontal supports 174 can be used to provide support for one or more shelf support assemblies 106. For the exemplary embodiment shown in the figures, up to five different vertical levels are provided for placement of one or more assemblies 106. The levels are provided by the pairs of opposing horizontal supports 174—one each extending from a frame 172 positioned on opposing sides walls 112.
Frame 172 is provided by way of example, and other configurations may be used as well. For example, a different number of horizontal supports 174 may be employed for more or less racks as desired. Frame 172 can be constructed from elongated wire members that are welded together as shown. One or more coatings may also be applied to protect frame 172 from the extreme temperature conditions that can be encountered in oven 100. Other materials may also be used to construct frame 172. In addition, shelf support assembly 106 could be supported on other structures other than frames 172, and/or could be mounted directly onto opposing side walls 112.
Referring again now to
The second end 140 of each support leg 138 is configured for rotatable support or connection along one of the opposing side walls 112 so that the second end 140 of each support leg 138 can rotate or pivot relative to opposing side walls 112 of cabinet 102 within a vertical plane. For this exemplary embodiment, second end 140 of each support leg 138 is rotatably connected to one of the slide assemblies 170, the function of which will be further described. However, in other exemplary embodiments of the invention, the second end 140 of each support leg 138 can be rotatably connected to one of the opposing side walls 112. Other constructions for connecting second end 140 may be used as well.
While only a pair of support legs 138 are illustrated in the exemplary embodiment of the figures, it should be understood that other configurations may be used as well. For example, three, four, or even more support legs 138 could be used depending upon e.g., the anticipated weight to be supported by shelf 120, the number of locking legs 146 (further described below) that are employed, and other factors.
Continuing with
The first end 150 of each locking leg 146 is connected with a locking mechanism 156, a pair of which are positioned at the front 186 of shelf 120 along opposing sides 136. Locking mechanism 156 is configured for fixing the position of shelf 120 along vertical direction V. For this exemplary embodiment, each locking mechanism 156 includes a first shaft 158 that is connected to shelf 120 near one of the opposing sides 136 and front 186 (
Each locking mechanism 156 also includes a second shaft 160 that extends along lateral direction L and is connected to the first end 150 of locking leg 146. By way of example, second shaft 160 is welded or otherwise attached to locking leg 146 so that second shaft 160 is not rotatable relative to locking leg 146. Second shaft 160 is also constructed with a substantially cylindrical shape.
Referring now to
The spring coils 166 of each spring 162 are wrapped around shafts 158 and 160 so that as shelf 120 is raised along vertical direction V, the tension in springs 162 is decreased and shafts 158 and 160 can rotate slightly relative to each other while remaining aligned along spring axis 164. The rotation of second shaft 160 relative to first shaft 158 allows locking legs 146 and support legs 138 to rotate or pivot (arrow U in
Conversely, the wrapping of spring coils 166 of each spring also results in an increase in spring tension when shelf 120 is lowered along vertical direction V. More specifically, as shelf 120 is lowered, second shaft 160 will rotate slightly relative to first shaft 158. However, because of the wrapping of spring coils 166 about shafts 158 and 160 and/or the interference fit between springs 162 and the first and second shafts 158 and 160, the rotation of second shaft 160 as shelf 120 is lowered will increase the tension in springs 162. This increase in tension will cause springs 162 to further constrict or grip shafts 158 and 160 along each side of shelf 120. As such, the rotation of second shaft 160 will eventually be precluded—thereby locking the position of shelf 120 along vertical direction V because support legs 138 and locking legs 146 will be precluded from moving or pivoting within a vertical plane along the direction of arrow D. Increasing a downward force on shelf 120 (e.g., by placing additional food items on shelf 120) only further increases the tension in springs 162 so as to maintain shelf 120 at a specific vertical position.
Each locking mechanism 162 also includes a control hub 190 carried on one or both of the first and second shafts 158 and 160. More particularly, as shown in
Once springs 162 have locked the vertical position of shelf 120, the tension in springs 162 must be released to further lower shelf 120 along the vertical direction. Accordingly, by rotating control hubs 190, the tension in springs 162 can be released. For example, for this exemplary embodiment, the user can depress the handles 198 on control hubs 190 so as to rotate hubs 190 along the direction shown by arrow P in
Thus, locking mechanism 156 allows a user to selectively adjust shelf 120 to multiple different vertical levels and, therefore, is not limited to a predetermined number of vertical positions as with certain conventional constructions. In addition, the use of frames 172 with horizontal supports 174 also provides increased adjustability along the vertical direction as well as allowing for the receipt of multiple shelves 120, each of which can be equipped with an adjustable shelf support assembly 106.
While the exemplary embodiment in the figures illustrates the use of a pair of locking legs 146 and locking mechanisms 156, a single locking mechanism and locking leg along one side 136 of shelf 120 may be used as well. For example, one of the locking legs 146 and locking mechanisms 156 shown in the figures could be replaced with a support leg 138 such that shelf 120 is supported by three support legs 138 and one locking leg 146. Other constructions may be used as well.
The construction of slide assemblies 170 facilitates the insertion, extension, and removal of shelf 120 from cavity 104. For example, slides 170 can be configured with one or more ball bearings to reduce friction from sliding movement. Slides 170 can also allow for a full extension of rack 120 from cavity 104 for more complete access to food and/or utensils placed on rack 132. Tab 200 prevents slide assemblies 170 from sliding out of cavity 104 during use while finger 202 prevents tipping when slides 170 are fully extended. Other constructions facilitating the movement of shelf 120 along transverse direction T in and out of oven cavity 104 may be used as well.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
---|---|---|---|
2008222 | Pape | Jul 1925 | A |
2170098 | Stephenson | Aug 1939 | A |
2265421 | Donnelly | Dec 1941 | A |
2477305 | Leighton | Jul 1949 | A |
2486564 | Kamin | Nov 1949 | A |
2641247 | Genebach | Jun 1953 | A |
2804068 | Miller et al. | Aug 1957 | A |
2834334 | Bill | May 1958 | A |
3043290 | Smith | Jul 1962 | A |
3059634 | Brinkman et al. | Oct 1962 | A |
3203373 | King | Aug 1965 | A |
3976000 | Oxel | Aug 1976 | A |
3982801 | Heidorn et al. | Sep 1976 | A |
5429043 | Becker | Jul 1995 | A |
5447146 | Nickerson | Sep 1995 | A |
5540429 | Dalebout et al. | Jul 1996 | A |
5938959 | Wang | Aug 1999 | A |
7210199 | Clark | May 2007 | B2 |
7316326 | Kim et al. | Jan 2008 | B2 |
8006440 | Thomas et al. | Aug 2011 | B2 |