Information
-
Patent Grant
-
6513604
-
Patent Number
6,513,604
-
Date Filed
Monday, March 12, 200123 years ago
-
Date Issued
Tuesday, February 4, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Rada; Rinaldi I.
- Truong; Thanh
Agents
-
CPC
-
US Classifications
Field of Search
US
- 173 48
- 173 47
- 173 104
- 173 109
- 173 114
- 173 216
- 173 90
- 279 150
- 279 140
- 279 902
- 408 139
-
International Classifications
-
Abstract
A hammer is provided which enables the orientation of a tool or bit mounted within a spindle of the hammer to be rotated to the required orientation. The hammer comprises a housing part having an aperture therein in which a spindle that is mounted so that the spindle extends out of the housing through the aperture. The spindle is capable of being rotated about its axis to any of a plurality of orientations, so as to alter the orientation of a tool or bit mounted therein. A locking ring is located around the spindle which locking ring can be moved axially along the spindle into and out of engagement with the housing part, so that when the locking ring engages the housing, it prevents the spindle from rotating with respect to the housing. A grip ring is located around the spindle and can be rotated about the axis of the spindle from a first position in which it prevents disengagement of the locking ring from the housing. When the grip ring is rotated about the axis of the spindle to a second position, the locking ring is disengaged from the housing, thereby to allow the spindle to rotate with respect to the housing to a different orientation.
Description
BACKGROUND OF THE INVENTION
This invention relates to electric hammers, and in particular to demolition hammers.
Such hammers will normally contain a housing and a spindle that extends through an aperture in the housing at the front end of the hammer. The hammer is normally provided with an impact mechanism comprising a motor that drives a reciprocating piston in the spindle, which in turn drives a ram and a beat piece in the spindle by means of an air cushion mechanism. Such mechanisms are well known and will not be described further. The spindle allows insertion of the shank of a bit, for example a drill bit or a chisel bit, into the front end thereof so that it is retained in the front end of the spindle with a degree of axial movement, and is, in operation of the hammer, repeatedly struck by the beat piece.
It is possible for some hammers to be employed in combination impact and drilling mode in which the spindle, and hence the bit inserted therein, will be caused to rotate at the same time as the bit is struck by the beat piece, but most hammers will be able to be employed in pure impact mode or so-called “chipping” mode (whether or not they can also be employed in other modes) in which the bit is struck by the beat piece without rotation of the spindle. In this mode, the hammer will usually be employed with a flat chisel bit rather than with a generally cylindrical drill bit, and it will often be desired by the operator of the hammer to change the orientation of the chisel bit in the hammer to adjust to different positions and/or orientations of the surface that is being worked on. Thus a number of arrangements have been proposed for enabling the bit to be rotated with respect to the hammer during use. It will be appreciated that the orientation of the spindle itself needs to be changed when the orientation of the bit is changed since the bit will usually be capable of being coupled in the spindle at one or two orientations only.
A number of designs of hammer have been proposed in which the orientation of the bit in the spindle may be changed. However, such designs have normally suffered from the disadvantage that the hammer includes a spindle locking mechanism that is actuated by moving a part axially along the spindle, before the spindle is rotated to its desired position. The operation of changing the orientation of the bit thus becomes rather awkward, requiring the operator to move the tool holder in one direction and then maintain the tool holder in that position while rotating it. Furthermore, the spindle locking mechanism will usually require a relatively strong bias against movement in the axial direction since it is in the axial direction of the spindle that the hammer is subject to impacts during normal operation, and the mechanism must withstand such impacts. Thus, it would be desirable for a hammer to employ a spindle locking mechanism that can be actuated by rotation only.
SUMMARY OF THE INVENTION
According to one aspect, the invention provides a hammer which comprises:
a housing having an aperture therein;
a spindle that is located in the housing, and extends out of the housing through the aperture, the spindle being capable of being rotated about its axis to any of a plurality of orientations; and
a locking ring that is located around the spindle and which can be moved axially along the spindle at least to a limited extent into and out of engagement with the aperture of the housing, but cannot rotate about the spindle, so that when the locking ring engages the aperture, it prevents the spindle from rotating with respect to the housing; and
the hammer additionally comprises a grip ring that is located around the spindle and can be rotated by the operator of the hammer about the axis of the spindle from a normal operating position in which it prevents disengagement of the locking ring from the aperture in the housing to a second position in which the locking ring is disengaged from the aperture of the housing, thereby to allow the spindle to rotate with respect to the housing to a different orientation.
Thus, it is possible to form a hammer in which the orientation of the bit can be changed in a particularly simple manner: the operator simply rotates the grip ring to a position in which the spindle lock is released, or at least can be released, and then rotates the grip ring further, which may, if desired, be against a slightly higher resistance to rotation, until the bit is in the correct orientation. Preferably the grip ring is biased to the normal operating position at which disengagement of the locking ring from the aperture is prevented. In a preferred embodiment the grip ring will move under its bias to the normal operating position when it is released by the operator, so that no further operation is necessary once the bit is in the correct position. In a preferred embodiment, rotation of the grip ring to the second position causes part of the grip ring to bear on the locking ring in the circumferential direction so that further rotation of the grip ring beyond the second position will cause it to rotate the locking ring and thereby the spindle.
As stated above, the locking ring cannot rotate about the spindle (and thus is able to lock the spindle in its orientation in the aperture). It is capable of being rotated about the axis of the spindle, and will be rotated in this manner when the orientation of the tool bit is changed, but when it is rotated about the axis of the spindle it will cause the spindle itself to be rotated. This may be achieved by a number of means, essentially by ensuring that the mating parts of the spindle and locking ring do not have circular cross-sections. For example, the spindle may be provided with flats on its periphery, or it may have a polygonal, e.g. hexagonal, cross-section, or it may have a number of axially extending splines, and, whatever form of spindle, the bore of the locking ring will have a complementary shape. Like the locking ring, the grip ring can also be rotated about the axis of the spindle. However, in some forms of the hammer, the grip ring can be rotated about the spindle, at least to a limited extent, that is to say, it can be rotated about the axis of the spindle at least to a limited extent without the spindle itself rotating. In one form of hammer, rotation of the grip ring to the second position causes a part of the grip ring to bear on the locking ring in the circumferential direction so that further rotation of the grip ring beyond the second position will cause it to rotate the locking ring and thereby the spindle, since the locking ring cannot rotate about the spindle. This may be achieved if one of the locking ring and the grip ring has at least one protuberance that extends in the axial direction into an aperture or recess in the other of the locking ring and the grip ring. In this case, the aperture or recess may extend in the circumferential direction to a greater extent than the protuberance to allow the grip ring to be rotated to the second position without rotation of the locking ring, but to allow rotation of the grip ring beyond the second position only with rotation of the locking ring.
The locking ring and the grip ring may be so configured that at least part of the grip ring will abut the locking ring in the axial direction and maintain it in engagement with the aperture in the normal operating position, but when the grip ring has been rotated to a certain extent, the abutting parts move away from one another to allow axial movement of the locking ring, either freely or against a bias applied to the locking ring. This may be achieved, for example by means of one or more axial protuberances on one of the locking ring and the grip ring that bear on part of the other of the locking ring and the grip ring, but which will move circumferentially out of the way when the grip ring is rotated. In this way, the grip ring may be rotated about the spindle from the normal operating position in which it holds the locking ring in engagement with the housing aperture and thereby locks the spindle in one position with respect to the hammer, to the second position (without so far any rotation of the locking ring) in which the locking ring is still in engagement with the aperture, but is not held in engagement with the aperture by the grip ring. Further rotation of the grip ring about the spindle will cause the locking ring, and hence the spindle, to rotate. In order to do this, the locking ring must move out of engagement with the aperture. This may be achieved by providing at least one of the locking ring and the housing with at least one surface that is bevelled (in the circumferential direction in relation to the axis of the spindle) and bears on part of the other of the locking ring and the housing so that the bevelled surface forces the locking ring out of engagement with the aperture when it is rotated about the axis of the spindle by the grip ring. Preferably the locking ring and the aperture each have bevelled surfaces that bear on one another to force the locking ring out of engagement with the aperture. Such bevelled surfaces may, for example, be formed on teeth that are provided on the locking ring and on the housing aperture and which engage one another in the normal operating position.
In another form of hammer, the locking ring may be urged into engagement with the aperture by some means other than the grip ring, such as a spring, and a screw mechanism is provided so that rotation of the grip ring will move the locking ring axially along the spindle out of engagement with the aperture. In this form of hammer, the grip ring and the locking ring may be provided with at least one surface that bears on a corresponding surface of the other of the grip ring and the locking ring and which is bevelled in the circumferential direction in relation to the axis of the spindle, i.e. has a helically extending portion, so that the surface forces the locking ring out of engagement with the aperture when the grip ring is rotated to the second position.
The grip ring may be biased into its normal operating position by any of a number of means. For example, one or more springs may be provided that extend in the circumferential direction between parts of her grip ring and the locking ring. Alternatively, a bias ring may be provided that is located around the spindle and is biased axially toward the grip ring, at least one of the grip ring and the bias ring having at least one surface that bears on the other of the grip ring and the bias ring in the axial direction and slopes in such a direction that the grip ring is biased to its normal operating position.
Often, the grip ring will be arranged so that it will not be able to move axially along the spindle, and this requirement may be necessary when the grip ring prevents, in normal use, the locking ring from sliding axially along the spindle in a forward direction. However, this is not essential, and in some forms of hammer, limited axial movement of the grip ring along the spindle may be allowed (although this is not normally advantageous). For example, it is normally necessary to provide some means for limiting axial movement of the grip ring along the spindle toward the aperture, in order to enable the grip ring to move the locking ring along the spindle out of engagement with the aperture. However, if some means other than the grip ring is used to keep the locking ring in engagement with the aperture in normal use, it is possible to allow some forward movement of the grip ring.
While the spindle locking mechanism will often be provided as an integral part of a hammer, and especially of a hammer that is designed to be employed only in chipping mode, it is possible for the mechanism to form part of a tool holder that can be removed from the remainder of the hammer. Thus, according to another aspect, the invention provides a tool holder for attachment to a hammer which comprises:
a housing part having an aperture therein;
a spindle that is located in the housing part, and extends out of the housing part through the aperture, the spindle being capable of being rotated about its axis to any of a plurality of orientations;
a locking ring that is located around the spindle and which can be moved axially along the spindle at least to a limited extend into and out of engagement with the aperture of the housing part, but cannot rotate about the spindle, so that when the locking ring engages the aperture, it prevents the spindle from rotating with respect to the housing part; and
the hammer additionally comprises a grip ring that is located around the spindle and can be rotated by the operator of the hammer about the axis of the spindle from a normal operating position in which it prevents disengagement of the locking ring from the aperture in the housing part to a second position in which the locking ring is disengaged from the aperture of the housing part, thereby to allow the spindle to rotate with respect to the housing to a different orientation.
BRIEF DESCRIPTION OF THE DRAWINGS
The tool holder spindle will normally be connected to the spindle of the hammer by means of a conventional locking element arrangement which prevents any axial or rotational movement between the two spindles.
Four forms of hammer according to the invention will now be described by way of example, with reference to the accompanying drawings in which:
FIG. 1
is a side sectional elevation of a tool holder region of a hammer according to the present invention;
FIG. 2
is a side elevation of the tool holder of
FIG. 1
;
FIG. 3
a
is a side elevation of the tool holder of
FIGS. 1 and 2
with the grip ring removed;
FIG. 3
b
is a side elevation of an alternative arrangement of the tool holder of
FIGS. 1 and 2
with the grip ring removed;
FIGS. 3
c
to
3
f
illustrate different relative positions of the sets of teeth of the arrangement of
FIG. 3
b
as the grip ring is rotated;
FIG. 4
is a sectional elevation of the tool holder taken along the line B—B of
FIG. 1
;
FIG. 5
is a perspective view of the grip ring of the tool holder of
FIG. 1
;
FIG. 6
is a perspective view of the grip ring shown in
FIG. 1
together with part of the locking ring of the tool holder; and
FIG. 7
is a section through the tool holder of
FIGS. 1
to
6
along the line C—C of FIG.
3
.
FIG. 8
is a side sectional elevation of the tool holder region of a second form of hammer according to the present invention;
FIG. 9
is a side elevation of the tool holder of
FIG. 8
;
FIG. 10
is a side elevation of the tool holder of
FIG. 8
with the grip ring removed;
FIGS. 11
to
13
are sections through the tool holder of
FIG. 8
along the lines of intersection E—E, B—B and D—D respectively;
FIG. 14
is a perspective view of the grip ring of the tool holder of
FIG. 8
;
FIG. 15
is a section through the tool holder of
FIGS. 8
to
14
along the line C—C of
FIG. 10
;
FIG. 16
is a sectional elevation of the tool holder region of a third form of hammer according to the present invention;
FIG. 17
is a sectional elevation of the tool holder region of a fourth form of hammer according to the present invention;
FIG. 18
is a sectional elevation of the tool holder region of the fourth form of hammer shown in
FIG. 17
taken through a plane perpendicular to the plane of the sectional elevation of
FIG. 17
; and
FIGS. 19
a
and
19
b
show a perspective view and a plan view respectively of the torsion spring used in the tool holder of
FIGS. 17 and 18
.
DESCRIPTION OF PREFERRED EMBODIMENTS
Referring to
FIGS. 1
to
7
of the accompanying drawings, a demolition hammer has a housing
1
in which a spindle
2
is located so that it extends through and beyond an aperture formed in the housing, and is provided at its end with a tool holder
3
of conventional form for holding the shank of a tool (not shown) of the type that can move to a limited extent upon impacts from a beat piece (which may be SDS Plus or SDS Max, but will usually be larger, for example hex shank etc.). The spindle
2
is freely rotatable within the housing
1
and has a hexagonal outer cross-section towards its front end. The mechanism includes a locking ring
4
that is located about the spindle just beyond the aperture in the housing
1
, and which locks the spindle in one orientation in the aperture. The locking ring has a hexagonal internal aperture
6
through which the spindle
2
extends with a slidable fit to enable the locking ring to move axially along the spindle
2
but not to rotate about it. The locking ring
4
has a number of teeth
8
at its rearward end (i.e. directed away from the tool holder) which engage corresponding teeth
10
in the housing
1
around the aperture so that they are interdigitated with one another. In this manner, rotation of the locking ring
4
, and hence the spindle
2
with respect to the housing
1
is prevented while the teeth
8
and
10
are engaged.
A grip ring
12
is located around the spindle
2
and the locking ring
4
and has an internal diameter approximately equal to the external diameter of the locking ring, so that it can be manually rotated around the locking ring
4
by the operator. The grip ring
12
, however, has a central portion
14
having a relatively large wall thickness, and a thinner front-end portion
16
, the region joining the two portions forming an internal shoulder
18
that extends around the circumference of the grip ring. Over part of the circumference of the grip ring
12
, in fact along three separate regions that are oriented at 120° to one another, the internal shoulder
18
is bevelled in the circumferential direction in relation to the axis of the spindle
2
and the grip ring
12
, that is to say, in those regions, the internal shoulder
20
extends helically along the internal circumference of the grip ring
12
. The locking ring
4
is provided with three lugs
22
located on its peripheral surface that are oriented at 120° to one another and each engages one of the bevelled or helically extending internal shoulder regions
20
of the grip ring
12
, so that, when the grip ring
12
is rotated (in the direction of the arrow on its peripheral surface), the locking ring
4
will be forced axially along the spindle
2
out of engagement with the teeth
10
of the housing.
The arrangement is provided with a coil spring
24
that extends around the spindle
2
, one end of which is located in a recess in the spindle, and the other end of which is located in a recess in the internal surface of the grip ring
12
. This spring
24
biases the grip ring
12
to rotate to its original orientation with respect to the locking ring when not held by the operator. A further helical spring
26
is provided which bears on an axial biasing member
28
to urge it rearwardly toward the housing
1
. The biasing member
28
has three legs
30
, each of which buts onto the forward end of one of the lugs
22
of the locking ring
4
in order to urge the locking ring
4
into engagement with the aperture in the housing
1
.
In operation, a tool bit (not shown) such as a chisel bit may be inserted into the tool holder in any desired orientation. If it is desired to change the orientation of the bit, the operator simply grips the grip ring
12
and rotates it until the desired orientation is reached and lets go of the ring. As the grip ring
12
is rotated, the lugs
22
on the locking ring
4
ride up the helical surface
20
of the internal shoulder
18
of the grip ring, thereby forcing the teeth
8
and
10
out of engagement with each other against the force of the axial bias member
28
. Further rotation of the grip ring
12
causes the spindle
2
to rotate, and enables the bit inserted in the tool holder
3
to be set at the desired orientation. Release of the grip ring
12
by the operator will cause it to rotate in the opposite direction under the action of the spring
24
, and allow the locking ring
4
to slide axially under the action of the bias member
28
into engagement with the teeth
10
of the housing
1
.
FIG. 3
b
shows an arrangement similar to that shown in
FIG. 3
a
, with like parts identified by like numerals, except that the sets of teeth
8
and
10
are formed with ends that have chamfered edges. In this arrangement, as the grip ring
12
is rotated, the lugs
22
on the locking ring
4
ride up the helical surface
20
of the internal shoulder
18
of the grip ring, thereby forcing the teeth
8
and
10
partially out of engagement with each other against the force of the axial bias member
28
so that the chamfered edges of the ends of the sets of teeth
8
and
10
are adjacent each other, as shown in
FIG. 3
c
. Further rotation of the grip ring
12
causes the chamfered edges of the ends of adjacent teeth to ride over each other, as shown in
FIGS. 3
d
and
3
e
against the axial biasing force of the bias member
28
so that the locking ring rotates with respect to the aperture. The rotation of the locking ring
4
causes the spindle
2
to rotate, and so enables the bit inserted in the tool holder
3
to be set at the desired orientation. As the ends of the sets of teeth
8
and
10
ride over each other the sets of teeth
8
and
10
are successively pushed apart to the position shown in
FIG. 3
e
and moved together to the position shown in
FIGS. 3
c
and
3
f
. As the sets of teeth are urged back towards each other by the axial bias member
28
after successive teeth ends have passed over each other, a ratchet like clicking noise is made which gives an indication to an operator of the hammer that successive gradations of rotation of the spindle have occurred. Release of the grip ring
12
by the operator will cause it to rotate in the opposite direction under the action of the spring
24
, and allow the locking ring
4
to slide axially under the action of the bias member
28
into engagement with the housing teeth
10
.
Another form of arrangement is shown in
FIGS. 8
to
15
. In this form of hammer, a spindle
2
having a hexagonal forward cross-section extends through an aperture in the hammer housing
1
and is freely rotatable within the housing. A locking ring
4
is located about the spindle
2
, and holds the spindle in one orientation by virtue of an array of teeth
8
that engage corresponding teeth
10
in the housing
1
around the aperture. However, in this form of hammer, the teeth
8
and
10
have bevelled edges.
A grip ring
12
extends around the spindle
2
and the locking ring
4
, but instead of having a hexagonal aperture therein for the spindle, the grip ring has an aperture
46
of complex shape, described most easily as being generally of the form of a hexagon but having a small part circular or part hexagonal recess
50
at each vertex of the hexagon. The generally hexagonal form of the aperture
46
fits the cross-section of the spindle
2
, but each part circular or part hexagonal recess
50
allows the grip ring
12
to be manually rotated by approximately 30° around the spindle
2
without any rotation of the spindle. The grip ring
12
is prevented from sliding axially along the spindle
2
by means of a circlip or snap-ring
51
.
The grip ring
12
is provided with three axially extending fingers
52
that are located along the inner surface of the peripheral wall thereof and are arranged at 120° around the ring. As shown in
FIG. 11
these fingers
52
but up against a transverse surface
54
of the locking ring
4
, thereby preventing any axial movement of the locking ring
4
along the spindle
2
. However, three recesses
56
are provided in the transverse surface
54
of the locking ring
4
, arranged around the locking ring at 120° to one another, each recess
56
being rotationally shifted by about 30° to one of the fingers
52
when the arrangement is in its normal position as shown. Thus, rotation of the grip ring
12
by 30° (anticlockwise as viewed in
FIG. 13
, or in the direction of the arrow in
FIG. 14
) will cause the fingers
52
to be aligned with the recesses
56
, and will then allow axial movement of the locking ring
4
along the spindle
2
.
As in the first form of hammer, a spring
24
is provided in the grip ring
12
to bias the grip ring
12
to its normal position (as shown in the drawings), and a second helical spring
26
urges a biasing member
28
rearwardly toward the housing
1
. The biasing member
28
has three legs
30
that extend through slots
58
in the interior of the grip ring
12
so that they can bear on the locking sleeve
4
under the force of the spring
26
to urge the locking ring into engagement with the housing teeth
10
.
In this form of hammer, the locking ring
4
will remain engaged with the housing teeth
10
under the force of the spring
26
and biasing member
28
until the grip ring
12
is rotated by the operator. The operator can rotate the grip ring in the direction of the arrow in
FIG. 14
by about 30° in order to align the fingers
52
of the grip ring with the recesses
56
in the locking ring
4
. Further rotation of the grip ring
12
will cause it to apply a torque on the spindle
2
(as the opposite surfaces of the part circular or part hexagonal recesses
50
bear on the hexagonal surface of the spindle). Because the edges of the interdigitated teeth
8
and
10
are bevelled, this torque on the spindle, and hence on the locking ring
4
, will cause the locking ring
4
to be urged forwardly along the axis of the spindle
2
and out of engagement with the housing, provided, of course, that the operator turns the grip ring with sufficient force to overcome the force of spring
26
acting on the bias member
28
. Further rotation of the grip ring
12
by the operator will allow the tool to be set in any desired orientation in the hammer, the rotation being accompanied by ratchet-like clicking as the locking sleeve teeth
8
repeatedly engage and disengage the housing teeth
10
.
A further embodiment of the present invention is shown in FIG.
16
. This embodiment of the adjustable spindle lock design is especially suited to tool holders for vertical demolition hammers of around the 10 kg class in which can be mounted hex shank type tools or bits. This design is similar to that described above in relation to
FIGS. 1
to
7
and so like numerals are used in relation to
FIG. 16
as are used in relation to
FIGS. 1
to
7
. The differences between the embodiment of FIG.
16
and that of
FIGS. 1
to
7
are discussed below.
On the tool holder
3
of
FIG. 16
is mounted a front outer sleeve portion
60
of the tool holder for facilitating the fixing of hex shank tools or bits within the tool holder. The sleeve portion
60
is non-rotatably mounted on the spindle
2
. The spindle
2
has an external cross-section, which is hexagonal. A single locking element
64
locks a hex shank bit (not shown) within the hexagonally cross-sectioned spindle
2
. The locking element
64
is fixed in its locked position by a locking ring
62
. The locking ring
62
has an internal surface
62
a
with a cross-section which is generally hexagonal and by this means the locking ring
62
is non-rotatably mounted on the spindle
2
. The outer surface of the locking ring
62
b
has an irregular cross-section over which the sleeve portion
60
is non-rotatably fitted in order to mount the sleeve portion
60
non-rotatably with respect to the spindle
2
. The sleeve portion
60
is moved axially rearwardly in order to allow the locking element
64
to move radially outwardly to allow insertion or removal of a hex-shanked tool or bit.
In the embodiment shown in
FIG. 16
, because the sleeve portion
60
is non-rotatably fixed on the spindle
2
, the coil spring
24
a
can extend between the sleeve portion
60
and the grip ring
12
to rotationally bias the grip ring
12
into its locked position. This means that the coil spring
24
a
does not have to extend from the spindle
2
(small diameter) to the grip ring
12
(large diameter) as it does in the previously described embodiments (in particular see FIGS.
7
and
15
). Thus, the axial biasing member
28
which axially straddles the coil spring
24
in the previously described embodiments is no longer necessary. In the
FIG. 16
embodiment the coil spring
24
a
has a uniform, relatively large, diameter along its length and the helical spring
26
a
for axially biasing the locking ring
4
extends inside the coil spring
24
a
(it has a smaller diameter) and so can bear directly on the locking ring
4
, i.e. the helical spring
26
a
does not bear on the locking ring
4
via an axial biasing member
28
.
In the embodiment shown in
FIG. 16
, the coil spring
24
a
has a forward end
24
b
that is fixed in an axial recess formed in the sleeve portion
60
and has an opposite rearward end which is fixed within an axial recess (not shown) provided in the grip ring
12
. In this way the coil spring
24
a
rotationally biases the grip ring
12
into its locked position. The coil spring
24
a
also acts to axially bias the sleeve portion
60
and thus the locking ring
62
into its forward locked position.
The housing
1
of the hammer comprises a metal flange
1
a
which is used to fix the tool holder arrangement shown in
FIG. 16
to the remainder of the hammer housing (not shown).
The tool holder arrangement
3
in
FIG. 16
can be operated as described above in relation to the embodiments of
FIGS. 1
to
7
in order to adjust the orientation of a tool or bit fixed within the tool holder. If it is desired to change the orientation of the bit, the operator simply grips the grip ring
12
and rotates it until the desired orientation is reached and lets go of the ring. As the grip ring
12
is rotated, the lugs
22
on the locking ring
4
ride up the helical surface
20
of the internal shoulder of the grip ring, thereby forcing the teeth
8
and
10
out of engagement with each other against the force of the spring
26
a
. Further rotation of the grip ring
12
causes the spindle
2
to rotate, and enables the bit inserted in the tool holder
3
to be set at the desired orientation. Release of the grip ring
12
by the operator will cause it to rotate in the opposite direction under the action of the spring
24
a
, and allow the locking ring
4
to slide axially under the action of the spring
26
a
into engagement with the teeth
10
of the housing
1
. Alternatively, the sets of teeth
8
and
10
could be designed in accordance with
FIG. 3
a
and the tool holder operate to change the orientation of the bit or tool as described above in relation to
FIG. 3
a.
A further embodiment of a tool holder according to the present invention, which is particularly suited to horizontal demolition hammers in the 10 kg class which use an SDS type tool holder arrangement is shown in
FIGS. 17
to
19
. This design is again similar to that described above in relation to
FIGS. 1
to
7
and so like numerals are used in relation to
FIGS. 17
to
19
as are used in relation to
FIGS. 1
to
7
. The differences between the embodiment of
FIGS. 17
to
19
and that of
FIGS. 1
to
7
are discussed below.
A hex spring
25
shown in
FIGS. 19
a
and
b
replaces the coil spring
24
used in the designs shown in
FIGS. 1
to
15
to provide rotational biasing of the grip sleeve
12
into its locked position. The hex spring
25
is different from the coil spring
24
in that it is non-rotationally fixed at its inner end to the spindle
2
due to its hexagonally shaped internal cross-section. Due to this hexagonal cross section the hex spring
25
can be non-rotatably fitted over the hexagonal outer surface of the spindle
2
. This removes the requirement for a hole to be machined into the spindle
2
into which the inner end of the coil spring
24
has to be fitted during assembly in the above described embodiments of
FIGS. 1
to
15
(See in particular FIGS.
7
and
15
). Using a hex spring
25
as shown in
FIGS. 19
a
and
b
simplifies assembly of the tool holder. The design of hex spring
25
shown in relation to
FIGS. 19
a
and
19
b
can also be used to replace the torsion spring
24
and
24
a
of the embodiments shown in
FIGS. 1
to
15
.
In the embodiments of
FIGS. 17
to
19
, the axial biasing member
28
is replaced by a hexagonally cross-sectioned tube
70
with a flange
72
at its forward end. The helical spring
26
axially bears on this flange
72
and so the biasing force of the spring
26
is applied to the lock ring
4
via the tube
70
. The tube
70
fits over the hexagonally shaped spindle
2
to provide a non-rotational fit. Because the three fingers
30
of the biasing member
28
are replaced by the tube
70
in the embodiment of
FIGS. 17
to
19
, the contact area at the interface with the lock ring
4
is increased, thus decreasing wear.
The lock ring
4
is changed from that discussed above in that it is formed from an inner metal ring
4
a
over which is moulded a plastic part
4
b
comprising the locking teeth
8
, the lugs
22
and a hexagonal shaped rim
4
c
which extends around the hexagonal shaped tube part
70
discussed above. The tube part
70
bears against the metal portion
4
a
of the lock ring, providing a plastic to metal contact which is relatively wear resistant. The use of the metal ring
4
a
reinforces the plastic lock ring
4
b
. The metal ring
4
a
has radially outwardly directed teeth (not shown) around which the plastic part is moulded in order to provide a good fastening between the metal and plastic rings making up the lock ring.
The hexagonal inner part of the hex spring
25
is mounted on the outer surface of the hexagonal rim
4
c
, ie. a metal to plastic interface, instead of directly on the metal spindle
2
, again providing a relatively wear resistant interface. The mounting of the inner part of the spring
25
is also at a greater diameter, because the outer diameter of the spindle
2
is less than the outer diameter of the rim
4
c
and so the rotational forces at this interface are accordingly reduced. The outer end
27
of the hex spring
25
is fitted into a recess in the grip sleeve
12
in order to rotationally bias the grip ring
12
into its locked position.
The tool holder arrangement
3
in
FIGS. 17
to
19
can be operated as described above in relation to the embodiments of
FIGS. 1
to
7
in order to adjust the orientation of a tool or bit fixed within the tool holder. If it is desired to change the orientation of the bit, the operator simply grips the grip ring
12
and rotates it until the desired orientation is reached and lets go of the ring. As the grip ring
12
is rotated, the lugs
22
on the locking ring
4
b
ride up the helical surface
20
of the internal shoulder of the grip ring, thereby forcing the teeth
8
and
10
out of engagement with each other against the biasing force of the tube
70
. Further rotation of the grip ring
12
causes the spindle
2
to rotate, and enables the bit inserted in the tool holder
3
to be set to the desired orientation. Release of the grip ring
12
by the operator will cause it to rotate in the opposite direction under the action of the hex spring
25
, and allow the locking ring
4
a
,
4
b
and
4
c
to slide axially under the action of the tube
70
into engagement with the teeth
10
of the housing
1
. Alternatively, the sets of teeth
8
and
10
could be designed in accordance with
FIG. 3
a
and the tool holder operate to change the orientation of the bit or tool as described in relation to
FIG. 3
a.
In the embodiments discussed in relation to
FIGS. 1
to
15
and
17
to
19
a metal flange
1
a
, which is part of the hammer housing
1
is used to attach the tool holder
3
to the main housing (not shown) of the hammer. The rearward end of the flange
1
c
fits within a circular recess formed in the forward part of the main hammer housing and is fixed therein using a plurality of screws which pass through a plurality of holes
1
d
in the flange
1
and are fixed within internally threaded holed within the main housing. The flange design incorporates a plurality of cooling fins
1
b
which enhance the dissipation of heat from a part of the hammer which is prone to heating up. The fins
1
b
also act to protect the screw heads of the screws which connect the flange to the main hammer housing. The screw heads are completely contained within the space between adjacent fins
1
b
and so are protected from impact with the workpiece.
Claims
- 1. A hammer which comprises:a housing having an aperture therein; a spindle that is located in the housing, and extends out of the housing through the aperture, the spindle being capable of being rotated about its axis to any of a plurality of orientations; a locking ring that is located around the spindle and which can be moved axially along the spindle into and out of engagement with the housing, but cannot rotate about the spindle, so that when the locking ring engages the housing, it prevents the spindle from rotating with respect to the housing; and the hammer additionally comprises a grip ring that is located around the spindle and is rotatable about the axis of the spindle from a first position in which it prevents disengagement of the locking ring from the housing to a second position in which the locking ring is disengaged from the housing, thereby to allow the spindle to rotate with respect to the housing to a different orientation.
- 2. A hammer as claimed in claim 1, wherein rotation of the grip ring to the second position causes a part of the grip ring to bear on the locking ring and further rotation of the grip ring beyond the second position will cause the part to rotate the locking ring and thereby the spindle.
- 3. A hammer as claimed in claim 1 wherein the grip ring is biased to the first position at which disengagement of the locking ring from the housing is prevented.
- 4. A hammer as claimed in claim 3, wherein the grip ring will move under its bias to the first position when it is released by the operator of the hammer.
- 5. A hammer as claimed in claim 3, wherein the grip ring is biased into the first position by means a spring which is non-rotatably mounted with respect to the spindle and extends in a circumferential direction from part of the grip ring.
- 6. A hammer as claimed in claim 5 wherein the spring comprises a plurality of straight linear portions.
- 7. A hammer as claimed in claim 1, which includes a screw mechanism so that rotation of the grip ring will move the locking ring axially along the spindle at least partly out of engagement with the housing.
- 8. A hammer as claimed in claim 1, wherein each of the grip ring and the locking ring has a bevelled surface that bears on a corresponding surface of the other of the grip ring and the locking ring so that the bevelled surface forces the locking ring out of engagement with the housing when the grip ring is rotated to the second position.
- 9. A hammer as claimed in claim 1, wherein at least one of the locking ring and the housing has a bevelled surface and bears on a part of the other of the locking ring and the housing so that the bevelled surface forces the locking ring out of engagement with the housing when it is rotated about the axis of the spindle by the grip ring.
- 10. A hammer as claimed in claim 9, wherein the housing has a first array of teeth and the locking ring has a second array of teeth and the first and second array of teeth are interdigitated when the locking ring is in engagement with the housing.
- 11. A hammer as claimed in claim 1, wherein one of the locking ring and the grip ring has at least one axial protuberance that bears on a part of the other of the locking ring and the grip ring in the first position to prevent disengagement of the locking ring from the housing, but which moves away from the said part when the grip ring is rotated to the second position to allow axial movement of the locking ring.
- 12. A hammer as claimed in claim 1, which includes a biasing spring that axially biases the locking ring to maintain the locking ring in engagement with the housing.
- 13. A hammer as claimed in claim 12 wherein a biased engagement member is axially biased by the spring and bears on the locking ring to maintain the locking ring in engagement with the housing.
- 14. A hammer as claimed in claim 1, which includes a bias ring that is located around the spindle and is biased axially toward the grip ring, at least one of the grip ring and the bias ring having at least one surface that bears on the other of the grip ring and the bias ring in the axial direction and slopes in such a direction that the grip ring is biased to its first position.
- 15. A hammer as claimed in claim 1 wherein the locking ring is formed from a metal ring over which is moulded a plastic ring.
- 16. A hammer as claimed in claim 1 wherein the housing includes a flange, which flange has a plurality of cooling fins.
- 17. A tool holder for attachment to a hammer which comprises:a housing part having an aperture formed therein; a spindle that that is located in the housing part, and extends out of the housing part through the aperture, the spindle being capable of being rotated about its axis to any of a plurality of orientations; a locking ring that is located around the spindle and which can be moved axially along the spindle into and out of engagement with the housing part, but cannot rotate about the spindle, so that when the locking ring engages the housing, it prevents the spindle from rotating with respect to the housing part; and the hammer additionally comprises a grip ring that is located around the spindle and can be rotated by the operator of the hammer about the axis of the spindle from a first position in which it prevents disengagement of the locking ring from the housing part to a second position in which the locking ring is disengaged from the housing part, thereby to allow the spindle to rotate with respect to the housing part to a different orientation.
Priority Claims (2)
Number |
Date |
Country |
Kind |
0005818 |
Mar 2000 |
GB |
|
0013298 |
Jun 2000 |
GB |
|
US Referenced Citations (11)
Foreign Referenced Citations (3)
Number |
Date |
Country |
3336711 |
Apr 1985 |
DE |
19600339 |
Dec 1996 |
DE |
2297513 |
Aug 1996 |
GB |