1. Technical Field
This invention relates generally to handsets or locksets used on doors. More particularly, this invention relates to strike plates used to engage latches or locking bolts that extend from handsets. Specifically, this invention relates to a strike plate that is adjustable to engage latches or locking bolts made by different manufacturers or latches that extend outwardly from doors of different thicknesses.
2. Background Information
Strike plates are protective metal plates that are mounted onto a door frame to engage a latch or bolt which extends outwardly from a handset or lockset when the door is closed. One of the issues experienced in the installation of strike plates is that the latch or bolt extending from the door may not be able to be properly aligned with the strike hole in the strike plate. This typically occurs if the lockset is replacing a previously installed lockset and the new hardware does not have the same dimensions as the old hardware. It can also occur if the new hardware is made by a different manufacturer from the one who made the old hardware. There may also be installation problems if the door itself is changed and the thickness of the new door differs from the previously installed door. Whatever the cause, the misalignment between the latch or bolt and the strike hole can result in the door being prevented from adequately latching or locking in the door frame.
This issue has been somewhat addressed in the prior art in the provision of adjustable strike plates. For example, U.S. Pat. No. 7,011,348 issued to Milo discloses an adjustable strike plate. The strike plate includes a planar member having one or more walls that extend outwardly from the periphery of the planar member and substantially at right angles thereto. The planar member and walls define a cavity that is accessible through an aperture in the planar member. One or more insert plates are engaged in the walls to change the size and/or position of the aperture. Each of the walls includes a series of grooves that extend generally perpendicular to the interior surface of the planar member. The edges of the insert plates are received in these grooves so that the plates are retained at right angles to the interior surface. Additionally, the insert plates themselves include a series of grooves that are disposed at right angles to the interior surface of the planar member when the insert plates are engaged with the walls. The edges of additional insert plates may be engaged in the grooves of the insert plates and the walls. Thus, the insert plates can be inserted or removed to change the length and/or width of the aperture or to thereby effectively shift the position of the aperture in the planar member. A rear cover is engaged with the walls to enclose the insert plates between the planar member and the cover. The rear cover is placed in abutting contact with the door jamb when the strike plate is engaged in the door frame.
U.S. Pat. No. 4,171,836 issued to St. Aubin discloses a second type of adjustable strike plate. In this instance, a strike plate assembly is provided that includes a U-shaped strike plate and a U-shaped security plate that are interlockingly engaged with each other. The strike plate is a generally planar member that has first and second legs spaced vertically apart from each other and connected together by an intermediary region. The first and second legs are parallel to each other and the intermediary region is disposed between the first and second legs but is offset relative thereto so that an opening is defined between the first and second legs. Each of the first and second legs includes an elongate slot therein and is provided with a plurality of grooves on an exterior surface surrounding the slot. The grooves are oriented at right angles to the direction of elongation of the slots. The intermediary region terminates with a curved lip similar to that customarily provided on strike plates as the first contact point with a latch or locking bolt. The security plate of the assembly includes first and second legs disposed a spaced distance horizontally apart from each other so that a separate wooden jamb section of the door frame is able to be received between them. The jamb section defines a strike hole into which the latch or bolt will be received after passing through the strike plate assembly. Each of the first and second legs of the security plate defines an opening that will align with each other and with the strike hole in the jamb section. The first leg of the security plate is of a smaller dimension than the second leg thereof and is provided with a plurality of grooves on its interior surface. These grooves are configured to mate with the grooves on the strike plate. The strike plate and security plate are engaged by sliding the lip of the strike plate through the opening in the first leg of the security plate. The security plate is then engaged with the door jamb and fasteners are loosely received through aligned holes in the strike plate, security plate and the door jamb. The strike plate is then moved horizontally relative to the security plate so that the desired size opening is created to receive the latch or bolt from the door. The interlocking grooves on the exterior surface of the strike plate and the interior surface of the security plate hold the two plates in the desired position until the screws are tightened. The door jamb is then secured to the rest of the door frame. If it is desired to adjust the size of the opening, the screws have to be loosened to a sufficient degree to permit the strike plate to be slid horizontally relative to the security plate. Since the security plate overlays the strike plate and since there are a plurality of grooves on both of the strike plate and the security plate, the adjustment only becomes possible if the fasteners are significantly loosened as the numerous grooves have to be repeatedly disengaged from each other to make the adjustment. Loosening screws is problematic as it reduces the strength of the engagement between the components and therefore effectively reduces the security provided by the inclusion of the security plate. Additionally, the degree to which adjustment is possible is quite restricted in that only the strike plate of the assembly can be moved. The security plate has to snugly engage the edge of the door jamb section and cannot be moved in a first direction outwardly away from the door jamb section as it would then project beyond the edge of the door jamb. Obviously, moving the security plate in the opposite direction is impossible because the door jamb section will prevent this movement.
There is therefore a need in the art for an improved adjustable strike plate that permits relatively easy adjustment of the size and location of the strike hole for receiving a latch or bolt from a handset or lockset therethrough.
The device of the present invention is an adjustable strike plate assembly for a door which includes a first member having a first aperture and a second member having a second aperture. The interior surface of the second member abuts the exterior surface of the first member and the first and second apertures at least partially overlap to define a strike hole through which a handset latch is received. A flange extending outwardly from the interior surface of the first member adjacent the first aperture is received within a mortise hole in the door jamb. The flange guides the latch into the hole. The second member includes a curved lip that extends outwardly from the interior surface thereof and into selective engagement with one of a plurality of grooves on the exterior surface of the first member. The first member is movable relative to the second member to adjust the dimensions and location of the strike hole.
A preferred embodiment of the invention, illustrated of the best mode in which Applicant contemplates applying the principles, is set forth in the following description and is shown in the drawings and is particularly and distinctly pointed out and set forth in the appended claims.
Referring to
In accordance with a specific feature of the present invention, strike plate assembly 24 comprises two independent members that are able to be moved relative to each other to vary the size of an opening within the strike plate assembly 24. It should be understood that both of the two members are able to be moved in both of a first and a second direction, i.e., toward and away from each other, in order to adjust the size of the opening in the assembly 24. This adjustability of strike plate assembly 24 makes it possible for the installer to install differing makes and models of handset 18 to door 14 and still have the latch 22 thereof positively engage in mortise hole 28. Additionally, the installer is able to install the handset 18 and strike plate assembly 24 on doors of differing thicknesses. It is this last situation that is illustrated in the attached figures. Preferably, strike plate assembly 24 is manufactured from brass or stainless steel but other suitable materials may be used instead.
In accordance with the present invention, strike plate assembly 24 comprises a first member and a second member. First member of strike plate assembly 24 is shown in detail in
First member 34 is a planar member that has an exterior surface 34a, an interior surface 34b, a top edge 34c, a bottom edge 34d, a left side edge 34e and a right side edge 34f. It will be understood that the terminology referring to the interior surface, exterior surface, top, bottom and left and right side edges of the first member 34 are used specifically with reference to the figures attached hereto and should not be construed as limiting the positioning or orientation of strike plate assembly 24. It will be understood by those skilled in the art that the strike plate assembly 24 in accordance with the invention can be installed in any orientation suitable for the type of door that is being secured to a frame or wall surrounding the door. Preferably, first member 34 is generally rectangular in shape although other shapes are possible.
Exterior and interior surfaces 34a, 34b are both substantially planar in nature and are substantially parallel to each other. None of the top, bottom, left side or right side edges 34c-34f is curved out of alignment with exterior and interior surfaces 34a, 34b. In other words, first member 34 is essentially flat with the exception of a plurality of parallel grooves 38 provided on exterior surface 34a and a flange 40 that extends outwardly away from interior surface 34b. An aperture 42 is defined in first member 34 and extends between exterior and interior surfaces 34a, 34b thereof. Preferably, the series of grooves 38 are provided on a region of exterior surface that is adjacent one side of aperture 42. Grooves 38 extend in a direction that is parallel to the longitudinal axis of first member 34, where that longitudinal axis extends through top and bottom edges 34c, 34d and generally at right angles thereto. As is shown in
A pair of spaced apart elongated slots 44 is defined in first member 34. Slots 44 are positioned so that aperture 42 is defined in a region between the two slots 44. Each slot 44 is elongated in a direction disposed at right angles to the longitudinal axis of first member 34. Slots 44 are configured so that at least a region thereof will be alignable with screw holes 30 when first member 34 is placed into mortise 26.
Flange 40 comprises at least a section of the material that is removed from first member 34 to create aperture 42. Flange 40 originates adjacent one side of aperture 42 and extends outwardly from interior surface 34b and is disposed generally at right angles to that surface. When interior surface 34b of first member 34 is placed in abutting contact with the mortise 26 in door jamb 12a, flange 40 extends for a distance into mortise hole 28. Flange 40 may be of any suitable length but in a first embodiment of the invention it is around 0.665 inches long.
Referring to
An aperture 46 is defined in second member 36 and extends from exterior surface 36a through to interior surface 36b thereof. Aperture 46 is sized to at least partially align with aperture 42 in first member 34 and mortise hole 28 when strike plate assembly 24 is installed on door jamb 12a. A portion of the second member 36 alongside one longitudinal edge of aperture 46 is bent slightly inwardly to form an engagement lip 48. Previously known strike plates have included a flange that extends inwardly along one longitudinal edge of an opening in the strike plate. However, these prior art flanges are not curved relative to the interior surface of the strike plate. They are, instead, straight, flat pieces of metal that are disposed at right angles to the interior surface of the prior art strike plates. The lip 48 of second member 36b is given a slight curvature so that a tip 48a (
A pair of screw holes 50 is defined in second member 36 with each screw hole 50 being disposed on one or the other side of aperture 46. Screw holes 50 are positioned on second member 36 in such a location that they will be alignable with a region of slots 44 in first member 34 when the first and second members are engaged with each other. Screw holes 50 are configured to receive fasteners 32 therethrough but are small enough that the heads of those fasteners will not pass therethrough.
Strike plate assembly 24 is installed and used in the following manner. First member 34 is placed in mortise 26 such that interior surface 34b thereof abuts the wood of door jamb 12a and a region of each slot 44 aligns with one of the screw holes 30. Second member 36 is placed in contact with first member 34 in such a manner that interior surface 36b of second member 36 is in abutting contact with exterior surface 34a of first member 34. Additionally, tip 48a of lip 48 is positioned in one of the valleys of grooves 38 and aperture 46 is at least partially aligned with aperture 42 in first member 34. Fasteners 32 are then inserted through aligned holes 50, slots 44 and holes 30 and are screwed in until first and second members 34, 36 are loosely secured to door jamb 12a.
The installer will then rotate door 14 to a closed position to see how latch 22 aligns with the aligned apertures 46, 42 and mortise hole 28.
If, door 14 is of a thickness T2, as illustrated in
Finally,
While the majority of the adjustment between the first and second members 34, 36 occurs through movement of the first member 34, it is possible for the second member 36 to be moved relative to the first member 34 in order to change the dimensions of the strike hole and the position thereof relative to the lip end of the second aperture.
It should be understood that part of the reason why first member 34 and second member 36 are movable relative to each other is because of the presence of elongated slots 44 in first member. The degree of relative movement is obviously restricted by the size of the elongated aperture in first member 34. The orientation of the elongation as illustrated provides for a side to side adjustment in the size and position of the space created by the overlapping of apertures 46 and 42 through which latch 22 may extend. It will be understood that if slots 44 were elongated in a direction so as to align the elongation with the longitudinal axis of the first member 34, then the height of the space and the vertical position of the space on strike plate assembly 24 could be adjusted. It could be possible to provide an X-shaped or +-shaped slot to permit adjustment in one or both directions or to provide other shaped slots that will provide other directions of adjustment of the first and second members of the strike plate assembly 24. Additionally, the strike plate assembly 24 could include a third member that is substantially identical to the first member except for the orientation of the elongation of the slots 44. This would permit the installer to select the appropriate one of the first and third members to engage with the second member of the strike plate assembly.
It should be noted that because one or both of the first and second members 34, 36 is movable relative to the other, strike plate assembly 24 is useful for correctly positioning the strike hole for a wide variety of different manufacturer's handsets and for different thickness doors or other circumstances that cause misalignment between the latch and mortise hole. Additionally, the device is easily adjusted by simply loosening the two fasteners 32 only to a degree sufficient to permit the small tip 48a of the second member 36 from disengaging from the grooves on the first member 34.
It will be understood that it is also contemplated that the grooves and tip could be omitted and the strike plate assembly simply comprise two members that are slidable in opposite directions to adjust the position of the strike hole. (The term strike hole is used to define the space between the aligned apertures 46, 42 in the two members that permits the latch 22 to pass therethrough and into the mortise hole 28.) It is further contemplated that mechanisms other than the interlocking groove and lip could be used for holding the first and second members in their relative positions prior to rotation of the fasteners to secure the strike plate assembly to the door jamb.
In the foregoing description, certain terms have been used for brevity, clearness, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed.
Moreover, the description and illustration of the invention are an example and the invention is not limited to the exact details shown or described.