This application claims the benefit of priority to and incorporates herein by reference Canadian Application Serial No. 3,179,504, entitled “ADJUSTABLE SUPPORT AND BRACING SYSTEMS,” filed Oct. 20, 2022.
The present disclosure relates generally to support and bracing systems, and in particular, to support and bracing systems with removably attached brackets, posts and braces.
Systems for adjustable support and bracing generally have a support structure having a plurality of openings arranged in a vertical row and brackets or bracing members having one or more projections to adjustably engage one or more of the plurality of openings on the support structure to provide an adjustable support and bracing system.
In U.S. Pat. No. 6,446,752 to Philippe, a bracing assembly is provided for controlling the vertical orientation of an upright structure, the assembly including an angle brace having first and second ends, the first end for attachment to a fixed point adjacent to the structure, and an adjustable connector for connecting the angle brace to the structure; the adjustable connector including a mounting member for attachment to the structure, a brace mount for attachment to the second end of the angle brace, and a mechanism for movably connecting the mounting member with the brace mount and selectively adjusting the position of the brace mount under load conditions and in a substantially vertical plane. The bracing assembly may form part of a walkway assembly to provide a vertically adjustable walkway from which cement may be poured into forms for making a concrete wall foundation.
In U.S. Publication No. 2008/0202043 to Marshall et al., a resusable, foldable, and portable support brace is provided including a main frame, a support leg member, and a length adjusting device for adjusting a length of the support leg member. The main frame has a rear channel portion and a front vertical frame portion configured to engage and support an associated vertically disposed insulated concrete form block wall or other wall types relative to a ground surface. The length adjusting device adjusts a length of the leg support member between first and second ends thereof, the length adjusting device including a plurality of first and second length adjustment selection points spaced apart by respective first and second distances wherein the first and second distances are unequal. In another form, the support brace includes a platform device connected with the main frame and including a transverse arm member and a lateral strut member which spans the support leg member so that the platform device can be disposed along the main frame at a height corresponding to the upper end of the support leg member.
In U.S. Pat. No. 7,913,463 to Russell, an adjustable bracing system is provided for a vertical wall structure that includes a vertical member having keyed openings and a generally z-shaped cross-section. The bracing system further includes an extension member and an outrigger bracket that have cleats for removable engagement with the keyed openings of the vertical member and an adjustable strut that is pivotally secured to the bracket member.
There remains a need for improved adjustable support and bracing systems having detachable support components with improved structural stability.
The present disclosure provides support and bracing systems having a support structure having detachable support elements removably attachable to the support structure, wherein the detachable support elements and support structure have two planes of cooperating openings and protrusions arranged orthogonal to one another to provide at least two orthogonal planes of support.
In a broad aspect, a support system includes a post and a bracket. The post having a first post end and a second post end, the post including a first planar member extending from at least a portion of the first post end to the second post end, the first planar member defining one or more first openings, and a second planar member orthogonally attached to the first planar member extending from at least a portion of the first post end to the second post end, the second planar member defining one or more second openings. The bracket removably attachable to the post, the bracket including one or more first projections for engaging the one or more first openings, and one or more second projections for engaging the one or more second openings. A first axis extends from the first post end to the second post end, a second axis extends along the first planar member perpendicular to the first axis, and a third axis extends along the second planar member perpendicular to the first axis. When the one or more first projections are engaged to the one or more first openings and the one or more second projections are engaged to the one or more second openings, movement of the bracket is restricted at least along the second and the third axes.
In an embodiment, the post is configured to attach to a vertical surface.
In an embodiment, the first planar member defines two or more first openings aligned relative to the first axis.
In an embodiment, the second planar member defines two or more second openings aligned relative to the first axis.
In an embodiment, each of the first projections include a first groove for engaging a first edge of one of the first openings proximate the second post end.
In an embodiment, each of the second projections comprise a second groove for engaging a second edge of one of the second openings proximate the second post end.
In an embodiment, each of the first openings are keyed with a first larger portion proximate the first post end and each of the first projections comprises a first pair of side grooves for engaging each of the first openings distal the first post end.
In an embodiment, each of the second openings are keyed with a second larger portion proximate the first post end and each of the second projections comprises a second pair of side grooves for engaging each of the second openings distal the first post end.
In a broad aspect, a bracing system for bracing a wall against a bracing surface includes a post, a bracket and a brace. The post includes a first post end and a second post end and the post includes a first planar member extending from at least a portion of the first post end to the second post end, the first planar member defining one or more first openings, and a second planar member orthogonally attached to the first planar member extending from at least a portion of the first post end to the second post end, the second planar member defining one or more second openings. The bracket removably attachable to the post, the bracket including one or more first projections for engaging the one or more first openings, and one or more second projections for engaging the one or more second openings. The brace having a first brace end and a second brace end, the brace for attaching to the bracket proximate the first brace end and engaging the bracing surface at the second brace end. A first axis extends from the first post end to the second post end, a second axis extends along the first surface perpendicular to the first axis, and a third axis extends along the second surface perpendicular to the first axis. When the one or more first projections are engaged to the one or more first openings and the one or more second projections are engaged to the one or more second openings, movement of the bracket is restricted at least along the second axis and the third axis.
In an embodiment, the wall is an insulated concrete form wall.
In an embodiment, the first planar member defines two or more first openings aligned relative to the first axis.
In an embodiment, the second planar member defines two or more second openings aligned relative to the first axis.
In an embodiment, each of the first projections includes a first groove for engaging a first edge of one of the first openings proximate the second post end.
In an embodiment, each of the second projections comprises a second groove for engaging a second edge of one of the second openings proximate the second post end.
In an embodiment, each of the first openings are keyed with a first larger portion proximate the first post end and each of the first projections comprises a first pair of side grooves for engaging each of the first openings distal the first post end.
In an embodiment, each of the second openings are keyed with a second larger portion proximate the first post end and each of the second projections comprises a second pair of side grooves for engaging each of the second openings distal the first post end.
In an embodiment, the system includes an alternate brace having a first alternate brace end and a second alternate brace end, the alternate brace for attaching to the post proximate the first alternate brace end and engaging the bracing surface at the second alternate brace end.
In an embodiment, the bracket defines two or more pocket openings for removably engaging a pocket member for a handrail post.
In an embodiment, the bracket includes bracket surface defining one or more walkway openings for attaching a walkway to the bracket.
In an embodiment, the bracket defines one or more bracket opening for attachment with the brace.
For a more complete understanding of the disclosure, reference is made to the following description and accompanying drawings, in which:
Unless otherwise defined, all technical and scientific terms used herein generally have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. Exemplary terms are defined below for ease in understanding the subject matter of the present disclosure.
The term “a” or “an” refers to one or more of that entity; for example, “a bracket” refers to one or more brackets or at least one bracket. As such, the terms “a” (or “an”), “one or more” and “at least one” are used interchangeably herein. In addition, reference to an element or feature by the indefinite article “a” or “an” does not exclude the possibility that more than one of the elements or features are present, unless the context clearly requires that there is one and only one of the elements. Furthermore, reference to a feature in the plurality (e.g. systems), unless clearly intended, does not mean that the systems or methods disclosed herein must comprise a plurality.
“About” and “approximately”, when referring to a measurable value such as an angle, a dimension, and the like, is meant to encompass variations of ±10%, ±5%, ±1%, ±0.5% or ±0.1% of the specified amount. When the value is a whole number, the term about is meant to encompass decimal values, as well the degree of variation just described. It is to be understood that such a variation is always included in any given value provided herein, whether or not it is specifically referred to.
“And/or” refers to and encompasses any and all possible combinations of one or more of the associated listed items (e.g. one or the other, or both), as well as the lack of combinations when interrupted in the alternative (or).
“Comprise” as is used in this description and in the claims, and its conjugations, is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded.
Adjustable support and bracing systems generally comprise a fixed support member, providing a vertical plane with a plurality of attachment points. The fixed support member may be a post, a portion of a wall, a portion of a structure and/or the like. Attaching members comprising brackets, braces and/or the like are generally removably engaged to the fixed support member to removably attach the attaching members thereto. A plurality of attachment points permit the attaching member to be attached to the fixed support member at various user adjustable heights. Systems comprising two or more support members, each removably attached to a fixed support member allow installation of support sections, such as planks, dimensional lumber and/or the like between support members providing the ability to form structures such as shelves, walkways and/or the like.
In some embodiments disclosed herein, the attaching members and the fixed support members each comprise cooperating mechanical features for removable engagement and/or attachment. In some embodiments, the fixed support member define a plurality of openings and the attaching members comprise one or more projections for engaging the openings to removably attach the attaching member at varying heights relative to the fixed support member. In some embodiments, the fixed support members comprise a plurality of projections and the attaching members comprise one or more openings for engaging the projections to removably attach the attaching members at varying heights relative to the fixed support member.
In some embodiments disclosed herein, the fixed support member is a post comprising at least two surfaces, wherein the two surfaces are orthogonal to one another, and each of the two surfaces defines a plurality of openings. Attaching members such as brackets, braces and/or the like comprise at least two sets of projections for engaging the openings on each of the two surfaces. The attaching members and fixed support members, such as posts, are removably engaged and/or attached using cooperating openings and projections on two orthogonal planes providing significantly increased stability over support members and attaching members attached on a single plane. In some embodiments of fixed support members and attaching members disclosed herein, specific attributes of openings and projections and their combinations are considered to ensure that support and bracing systems are functional.
In some embodiments disclosed herein, brackets comprise features which permit attachment to braces and other components for facilitating attachment of shelves, handrails, walkways, and/or the like, in addition to connection to the fixed support members.
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In some embodiments disclosed herein, the bracket 140 comprises a support surface 170, which is generally at a right angle relative to the wall 102 when the bracket 140 is removably attached to the post 104, wherein a post 104 installed generally vertically results in a relatively level support surface 170. In some embodiments disclosed herein, the support surface 170 may be an edge of the bracket 140 and may contain an unleveled and/or uneven surface. Referring to
In some embodiments disclosed herein, the design of the openings and protrusions of each of the post 102 and bracket 140 include shapes, relative sizes and fit to provide enhanced security, safety and/or support. Each of the first openings 112 may be any suitable shape including rectangular, oval and/or the like. Referring to
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In some embodiments disclosed herein, each of the second openings 122 may be any suitable shape including rectangular, oval and/or the like. Referring to
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A method of use of some embodiments of the system disclosed herein comprises a post 104 defining a plurality first openings 112 and second openings 122, and the bracket comprises a single first protrusion 144 proximate the support surface 170 and two or more second protrusions 154, wherein the first openings 112 are keyed, the first protrusion 144 comprises a grooved portion 146 and the second protrusions comprise hook portions 156. Initially, the post 104 is installed on the wall 102 with the first planar member 110 parallel the wall 102 and the second planar member 120 perpendicular between the first planar member 110 and the wall 102. To removably attach a bracket 140 to the post 104, the first protrusion 144 is inserted into the first opening 112 at an angle relative to the x-axis as shown in
Embodiments of the support system 100 disclosed above are suitable for applications such as scaffolding and shelving where the wall 102 is stable and capable of supporting demands of the system in addition to other structural elements. In some embodiments disclosed herein, the support system 100 is configured to provide support or bracing to the wall 102. In some embodiments disclosed herein, a brace 190 is attached to either the bracket 140 or the post 104 to provide support or bracing to the wall 102.
In some embodiments disclosed herein, the support system 100 is used in insulated concrete forms (“ICF”) systems. Concrete walls in building construction are commonly constructed using ICF systems. In conventional concrete wall-forming systems, a pair of panels is set up at a spacing corresponding to the desired thickness of the finished wall, thus creating a cavity between the panels. As necessary or desired, reinforcing bars are positioned within the formwork cavity. The form panels are secured in position using form ties extending between the form panels, and/or by means of external temporary bracing. Fluid concrete is then introduced into the formwork cavity. After the concrete has cured sufficiently, the formwork panels are removed from the concrete wall. ICF systems combine plastic foam insulation panels and spacing means (such as plastic tie members) to create assemblies in which the insulation panels take the place of conventional wall form panels (e.g., plywood forms), and remain in place as permanent insulation after the concrete wall has been cast and cured. ICF systems thus reduce or eliminate the need to strip forms from the finished wall, thereby reducing construction labour costs. As well, construction time and costs are further reduced because wall insulation does not have to be installed as a separate task subsequent to wall construction. When pouring fluid concrete into the formwork cavity, it is necessary to support the ICF system using bracing and other means. In some embodiments disclosed herein, an ICF wall 102 is placed on a footing or other structure. Improved stability provided by some of the embodiments of the support system 100 disclosed herein provide a more stable environment for ICF systems, wherein better support with less shifting requires less additional bracing structure to maintain a required safety level.
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Although embodiments have been described above with reference to the accompanying drawings, those of skill in the art will appreciate that variations and modifications may be made without departing from the scope thereof as defined by the appended claims.
Number | Date | Country | Kind |
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3179504 | Oct 2022 | CA | national |
Number | Date | Country | |
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20240130528 A1 | Apr 2024 | US |