This disclosure relates to devices used to support and/or secure items being worked on, and more particularly, relates to adjustable, multi-position, multi-functional devices for workbenches or other work surfaces that assist with securing objects or minimizing touch points with supported objects.
Many objects that are worked upon using tools or accessories such as stains, paints, and brushes require the object being worked upon to be supported by, or secured to, the surface upon which it is set. In situations where the object being worked is being painted or stained, the object requires minimal contact with the support device. Further, objects that are painted or stained at a later stage in their creation process, often require more secure holding mechanisms earlier in their creation process while they are being assembled. However, some of these objects may be fragile or easily broken, especially if the object is of soft and/or easily damaged material, such as wood, plastics, fabrics, etc. Therefore, a traditional vise would likely damage an object of this configuration and, further, would not be useful in supporting an object once it requires painting or staining. Devices that would be more suitable to supporting an object for painting or staining, however, would not be suitable for securing the object in place during construction or assembly. Therefore, a device is needed that can both securely hold a relatively breakable object being worked upon and provide minimal contact points when supporting the object during painting, staining, or other activities for which minimal contact points would be desired. Further, it is desired that the same device is also able to secure an object to be worked upon during activities such as wood carving, filing, sanding, etc.
This disclosure relates to workbench devices used to support and/or secure items being worked on, and more particularly, relates to an adjustable support device. In one aspect, the disclosure provides an adjustable support device that can include a main body having a top face, a side, and a bottom face; a pin housed within the main body that is vertically adjustable and has external threading; a vertical protrusion that extends from the top face of the main body such that the vertical protrusion extends further upward past the side of the main body; and a wheel cap attached to the top of the main body and having internal threading, wherein the wheel cap and the pin are threadedly engaged. The adjustable support device can further include a plug positioned below the main body and a shoulder screw configured to removably connect the plug to the main body. Further, the plug can be comprised of a compressible material and can be tapered from its top to its bottom, the shoulder screw can be insertable through the center of the plug, and the shoulder screw can be configured to threadedly connect to an interior of the main body. Additionally, the main body can be a solid housing, and the vertical channel and the shoulder screw can be separated by solid material of the main body. The main body can have an internal, hollow, vertical channel, and a threaded channel for the shoulder screw positioned directly beneath the internal, hollow, vertical channel.
In some embodiments, a cap grip can be interconnected with external surfaces of the wheel cap. The cap grip can have equilaterally spaced fingers that extend out laterally from a central portion and extend downward into corresponding overhangs that are external to the cap grip, and the wheel cap and the cap grip can each have a hole in their respective centers for the pin to protrude through. Further, a lower grip can be connected to a bottom face of the main body, and the cap grip and the lower grip can be comprised of non-slip materials. In some cases, the wheel cap can have equilaterally spaced voids along its circumference that are filled by the corresponding fingers. Additionally, the wheel cap can have a channel within each of the equilaterally spaced voids, the fingers of the cap grip can each have a protrusion on an interior surface, and the protrusions of the fingers correspond to, and align with, the channels of the voids.
In some cases, the adjustable support device can further include a band positioned around the main body. The band can be comprised of a non-slip material.
In some embodiments, the pin can be comprised of at least one wing positioned along a side of the pin and toward a bottom of the pin, and a pin point on a top end of the pin, wherein the pin point can be a tapered cone with its tip at an uppermost point of the pin, the external threading of the pin can be located below the pin point, the external threading can be limited to an upper portion of the pin, and the wing can be located below the external threading of the pin. Further, the at least one wing can be comprised of two wings located on opposing sides of the pin, and the external threading can be located above the two wings.
In some cases, the main body can be a cylindrical housing having an internal, vertical channel that is hollow, the vertical channel can be equidistant from each side of the main body, the vertical channel can have at least one vertical slot along an exterior edge of the vertical channel, the pin can be located within the vertical channel and can be comprised of at least one wing positioned along a side of the pin, and the at least one wing can be within the at least one vertical slot and can be configured to slide up and down the at least one vertical slot.
In some embodiments, the wheel cap can have a hole in its center for the pin to protrude through. In some cases, the wheel cap may attach to the main body using a spring clip positioned around a spring clip slot of the main body. Further, the main body, the pin, and the wheel cap can be centered on a vertical axis. In other cases, the vertical protrusion can include a spring clip slot positioned around a circumferential surface of the vertical protrusion, and a spring clip located in the spring clip slot. The adjustable support device can further include a retaining plate having a plurality of fastener openings; and a plurality of mechanical fasteners that are each positioned within a corresponding fastener opening. The retaining plate can be positioned between the top face of the main body and the spring clip, and the mechanical fasteners can attach the retaining plate to the wheel cap. Further, the plurality of fastener openings can be positioned circumferentially around a center hole of the retaining plate, and the main body can have a plurality of through holes that align with the plurality of fastener openings in the retaining plate.
In some cases, the vertical protrusion can be roughly cylindrical and can have a smaller circumference than a circumference of the main body. In some cases, the threaded engagement between the pin and the wheel cap can allow for the wheel cap to spin in a single direction a plurality of times.
In another aspect, the disclosure provides method of adjusting an adjustable support device that can include the steps of gripping a wheel cap that is attached to a main body having a vertical protrusion, wherein the vertical protrusion extends further upward than a top portion of a side of the main body; and spinning the wheel cap in a first direction until a pin point of a pin protrudes a predetermined amount through a top surface of the wheel cap, wherein the pin is threadedly engaged with the wheel cap, the pin point is tapered with its tip at an uppermost point of the pin, the pin is further comprised of at least one wing along a side surface, the main body is comprised of an internal, vertical channel that is hollow, the vertical channel has at least one vertical slot along an exterior edge of the vertical channel, and the at least one wing is within the at least one vertical slot and is configured to slide up the at least one vertical slot as the wheel cap is spun in a first direction.
The method can further include the steps of attaching a plug to a bottom of the main body by threadedly connecting a shoulder screw to an interior of the main body, wherein the shoulder screw is in a center of the plug, and a bottom of the main body includes an opening to a threaded channel in the interior of the main body.
The above summary is not intended to describe each and every example or every implementation of the disclosure. The description that follows more particularly exemplifies various illustrative embodiments.
The following description should be read with reference to the drawings. The drawings, which are not necessarily to scale, depict examples and are not intended to limit the scope of the disclosure. The disclosure may be more completely understood in consideration of the following description with respect to various examples in connection with the accompanying drawings, in which:
The present disclosure relates to workbench devices used to support and/or secure items being worked on, and more particularly, relates to an adjustable support device. Various embodiments are described in detail with reference to the drawings, in which like reference numerals may be used to represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the systems and methods disclosed herein. Examples of construction, dimensions, and materials may be illustrated for the various elements, and those skilled in the art will recognize that many of the examples provided have suitable alternatives that may be utilized. Any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments for the systems and methods. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient, but these are intended to cover applications or embodiments without departing from the spirit or scope of the disclosure. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting.
In the following description, as is traditional, the terms “up” and “down” refer to y axis movement in opposing directions, respectively, with “up” meaning the device, assembly, or relevant components are moving in a generally upward direction and “down” meaning the device, assembly, or components are moving in a generally downward direction. Further, the terms “top” and “bottom” refer to opposing ends of portions of the device, assembly, or components, with “top” meaning the end of the device, assembly, or component traditionally positioned over or on top of the other various portions of the device, assembly, or components when in its active, in use configuration and “bottom” meaning the end of the device, assembly, or components traditionally positioned beneath or below the other various portions of the device, assembly, or components when in its active, in use configuration.
Additional views of the adjustable support device are provided.
Additional views of the second embodiment of the adjustable support device are provided.
At least some of the various components of the adjustable support device can generally be comprised of rigid materials such that the device and its components cannot be folded, bent, or otherwise forced out of shape. Examples of materials that can be used include, but are not limited to, metal (for example, aluminum, steel, stainless steel, iron, brass, copper, etc.), plastic (for example, high-density polyethylene, polyvinyl chloride, polypropylene, other thermoplastic polymers, etc.), carbon fiber, ABS molding, glass-filled nylon, or other polymers, high durometer rubber (for example, Shore 80A to 100A), and combinations thereof.
Others of the various components of the adjustable support device may generally be comprised of flexible materials such that the components are deformable at room-temperature. Example of materials that can be used include, but are not limited to, elastics, silicone, low or medium durometer rubbers (for example, Shore 0A to 80A), and combinations thereof. Additional materials used herein may be described as “non slip” materials. Non slip materials may include those that are manufactured from a natural or synthetic rubber or similar material, which can provide the characteristic of tackiness or high-friction between the corresponding component and a surface, such as a table or workbench upon which the device may lay, and/or between the corresponding component and a working object in contact with the device.
Generally, the adjustable support device can include a main body that houses a retractable pin with a pin point, wherein the pin can be adjusted up and down through the main body using a wheel cap. The main body and the wheel cap can include a vertical channel through their centers in which the pin is housed and can move up and down. When the pin is in at least a partially advanced position (i.e., at least the pin point is protruding past the horizontal plane of the wheel cap), an object being worked on by a user can be placed on top of the pin for support and with minimal surface contact.
For example, an object being stained is typically stained on every visible surface. However, after several surfaces have been stained, the remaining surface(s) can only be worked on if the previously-stained surfaces make contact with a support device or even a user's hands. By placing the object being worked on onto one or more pins of the disclosed adjustable support devices, the object can be supported while having minimal surface contact with the pin point.
Alternatively, if minimizing surface contact is not as important to a user and instead, the user wishes to prevent the object from sliding, the user can retract or withdraw the pin downward such that the pin is completely hidden and the object can be placed on the top of the adjustable support device (for example, on top of the wheel cap). To further prevent the object from sliding, a cap grip can be incorporate into the wheel cap and can have a medium to high friction coefficient. For example, the wheel cap may be relatively disc-shaped but with gaps or voids along the outer circumference and across a portion, or entirety, of its top surface, and the cap grip may be shaped to fill those gaps or voids (for example, with fingers) and extend slightly out past the various surface planes of the wheel cap. Therefore, the cap grip could be interconnected with external surfaces of the wheel cap, and the cap grip, as opposed to the wheel cap, can be the topmost portion of the device with which the object being worked on makes contact. To ensure an even more secure connection of the cap grip to the wheel cap, the wheel cap may have channels within the gaps or voids into which corresponding protrusions on interior surfaces of the fingers of the cap grip can be positioned.
To advance the pin upward or withdraw the pin downward for either of the use cases illustrated above, the wheel cap can be turned. More specifically, the pin or a portion thereof can be threaded, and the vertical channel through the interior of the main body and wheel cap can be threaded. Further, the pin can have one or more wings or fins that correspond to vertical slots in the vertical channel. Therefore, when the wheel cap is turned, the threads of the pin engage the threads of the vertical channel and the pin is prevented from spinning around a central axis by the engagement of the wing(s) with the vertical slot(s). In addition to providing a higher friction surface for object being worked on when placed on top of the adjustable support device, the cap grip described above can provide a higher friction surface for a user's fingers and hand when rotating the wheel cap to advance or withdraw the pin.
In some embodiments, the wheel cap is secured to the main body through use of a spring clip. More specifically, the main body can include a vertical protrusion that extends from the top surface of the main body, and a spring clip slot or channel can be located on and around this vertical protrusion. Therefore, the wheel cap can be placed over the vertical protrusion and on top of the top surface of the main body. The spring clip can then secure to an internal channel in the wheel cap and allow the wheel cap to rotate freely while being affixed to the vertical protrusion of the main body. Alternatively, the spring clip can be secured in the spring clip slot or channel of the vertical protrusion and used to retain a retaining plate between the spring clip and a top, flat surface of the main body that is positioned below the vertical protrusion. The retaining plate can have a plurality of openings through which mechanical fasteners can be positioned. The mechanical fasteners can then have a threaded connection with threaded openings on a bottom surface of the wheel cap, thereby connecting the wheel cap to the main body.
While the adjustable support device can be used as a support for a worked-upon object through use of the pin and/or cap grip, the adjustable work device can also be used as a clamp. More specifically, a band can be positioned around the exterior circumference of the main body, and the band can be made of a material having a medium to high friction coefficient. Therefore, if an object to be worked on is placed between two or more adjustable support devices, they can effectively hold, or clamp, it in place, as illustrated in
More specifically, the adjustable support device can include a plug attached to the bottom of the main body that can be used for insertion into a hole in a workbench. The plug can function like a peg or a dowel in that it can be a cylindrical object that can be set into a corresponding cylindrical hole. Therefore, the plug can be inserted, pegged, plugged, or doweled into a hole of a working surface. If two or more adjustable support devices are used in combination to clamp an object in place, an object being worked on can be secured between them and the plugs, by being plugged into holes in a workbench (or other working surface), can secure their respective adjustable support devices in place so that the object being worked on is prohibited from movement in a medial, distal, proximal, or lateral direction, as illustrated in
However, the plug can be optionally removed from the adjustable support device and, in those cases, a lower grip ring, which can be made from a non-slip material, can be located on a bottom surface of the main body. The lower grip ring can function similarly to the plug in that when an object being worked on is placed on top of one adjustable support device or between two or more adjustable support devices, the lower grip rings of the devices can help keep the devices in place and, therefore, prevent the object being worked on from moving in a medial, distal, proximal, or lateral direction.
To attach or remove the plug from the main body, a shoulder screw can be used. More specifically, the plug can be approximately cylindrical in shape (although it may be slightly wider at its top compared to its base, or vice versa such that it has a tapered appearance), can have a flat top, a flat bottom, and can have a central, hollow cavity or column. A shoulder screw can be configured to fit within the hollow cavity of the plug and can be threaded on at least its tip or top end. The threaded portion of the shoulder screw can mate with a threaded interior portion of the main body. For example, the bottom face of the main body may have a hole that leads into a central channel that is threaded. Therefore, the plug can be placed up against the bottom of the main body and the shoulder screw can be used to threadedly secure the plug and the shoulder screw to the main body. In some cases, a washer, such as a split washer, may be positioned around the threaded portion of the shoulder screw and between the plug and the main body such that the plug does not make direct contact with the main body. In some embodiments, the shoulder screw may have a base that is wider than the hollow cavity of the plug so that the shoulder screw is prevent from inserting completely into the plug and so that a user has a portion of the shoulder screw available to grip when inserting or removing the shoulder screw and plug from the main body.
The above-mentioned parts of the adjustable support device will now be further explained with reference to the drawings. The pieces and parts described for adjustable support device 100 are assumed to be the same for the pieces and parts of adjustable support device 200 unless otherwise described.
Main body 102, pin 104, and wheel cap 106 can be the main components that make up adjustable support device 100, as illustrated in
Main body 102 may be approximately cylindrical, which can give the adjustable support device a cylindrical appearance. Further, the adjustable support device can have a vertical channel 112 (comprised of 112a-c), part of which may be located centrally inside of main body 102. More specifically, vertical channel 112a can be centrally positioned within main body 102 such that the channel is equidistant from all side, exterior surfaces of main body 102. Vertical channel 112a may proceed through the entirety of the height of main body 102 such that it is a through hole having an opening on a top of main body 102 and an opening on a bottom of main body 102. Alternatively, vertical channel 112a may only be open to a top of main body 102, as illustrated in
In some embodiments, vertical channel 112a may include one or more vertical slots 114. More specifically, to prevent pin 104 from rotating when wheel cap 106 is turned and the internal threading of wheel cap engages the exterior threading of pin, pin 104 may include one or more fins or wings 116 that catch on the one or more vertical slots 114 in vertical channel 112a. As illustrated in
Main body 102 may be smooth on its outer circumference. Alternatively, main body 102 may have a circumferential channel 136 such that portions of main body 102 above and below the channel may have a wider circumference than the channel. As illustrated in
Main body 102 may also have means of securely connecting to wheel cap 106. More specifically, spring clip 120 may be located within spring clip slot 122 on main body 102 and used to connect a top portion of main body 102 to wheel cap 106, as illustrated in
In an alternative embodiment, main body 202 may have different means of securely connecting to wheel cap 206. More specifically, spring clip 220 may be located within spring clip slot 222 on main body 202. However, instead of spring clip 220 directly connecting a top portion of main body 202 to wheel cap 206, spring clip 220 may be sized and positioned such that it retains retaining plate 238 between the spring clip 220 and the top face of main body 202. In some cases, therefore, retaining plate 238 can be a ring that encircles a bottom portion of vertical protrusion 224. Retaining plate 238 can have a plurality of fastener openings 240 through which mechanical fasteners 242 can be positioned. In some cases, fastener openings 240 can be equidistantly spaced in a circumferential pattern on retaining plate 238 (for example, around center opening 244), as illustrated in
In some cases, as illustrated in
As mentioned above, main body 102 may pair with plug 108 to be held in place on a work bench having holes, as illustrated in
As mentioned above, in addition to main body 102, the adjustable support device can include wheel cap 106. As described above, wheel cap 106 can be relatively disc-shaped and can have gaps or voids around its outer circumference, as illustrated in
As illustrated in
In use, when wheel cap 106 is turned a predetermined amount in a first direction, pin 104 can move in an upward direction until pin point 126 breaks the plane of the top surface of wheel cap 106, as illustrated in
In order to assist with rotation of wheel cap 106, the adjustable support device may also include cap grip 128. Cap grip 128 may be shaped to fill some or all of the voids in wheel cap 106 and can, therefore, be interconnected with the external surfaces of wheel cap 106, as illustrated in
Additionally, cap grip 128 may extend slightly out past the various surface planes of wheel cap 106. In this embodiment, therefore, cap grip 128 may be the portion of the adjustable support device that would contact the object being worked on or that a user would grip to rotate wheel cap 106 in order to move pin 104 up and down along vertical channel 112. In some embodiments, cap grip 128 may include vertical channel 112c, which can be an extension of vertical channels 112a and 112b. For example, if cap grip 128 is configured to sit over a top, central portion of wheel cap 106, cap grip 128 would block vertical channel 112 if it did not include vertical channel 112c, and pin point 126 would not be accessible to the user. Therefore, vertical channels 112a, 112b, and 112c all vertically align along vertical axis Y through a center of the adjustable support device, and pin 104 can move up and down through those channels. In additional to vertical channels 112a, 112b, and 112c all being vertically aligned along vertical axis Y, all other components of the adjustable support device may also be vertically aligned along vertical axis Y, as illustrated in
As mentioned above, a removable, optional component of the adjustable support device is plug 108. Plug 108 may be approximately cylindrical in shape such that it is longer than it is wide. Additionally, plug 108 may be tapered from its top to its bottom (i.e., it has a slightly wider diameter at its top compared to its bottom) or from its bottom to its top (i.e., a slightly wider diameter at its bottom compared to its top). It may be comprised of a compressible material that allows it to be manually inserted into a hole that has the same circumference or a slightly smaller circumference than the circumference of plug 108. In some embodiments, plug 108 may be comprised of at least two materials, wherein a rigid core is coated with a compressible material. The top of plug 108 may be flat to enable to it to sit flush against the bottom of main body 102 (or, optionally, against the bottom of lower grip ring 110). The bottom of plug 108 may also be flat, and plug 108 may have a central, hollow cavity or column through which shoulder screw 130 can be inserted.
More specifically, to attach or remove plug 108 from main body 102, shoulder screw 130 can be inserted through, or located within, the central column of plug 108 and then threadedly attached to a threaded interior portion of main body 102. More specifically, shoulder screw 130 can have tip 132 at a first (for example, top) end and base 134 at or near a second, opposite (for example, bottom) end. In some embodiments, at least a portion of shoulder screw 130 can be threaded. For example, tip 132 can be externally threaded, as illustrated in
Persons of ordinary skill in arts relevant to this disclosure and subject matter hereof will recognize that embodiments may comprise fewer features than illustrated in any individual embodiment described by example or otherwise contemplated herein. Embodiments described herein are not meant to be an exhaustive presentation of ways in which various features may be combined and/or arranged. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the relevant arts. Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted. Although a dependent claim may refer in the claims to a specific combination with one or more other claims, other embodiments can also include a combination of the dependent claim with the subject matter of each other dependent claim or a combination of one or more features with other dependent or independent claims. Such combinations are proposed herein unless it is stated that a specific combination is not intended. Furthermore, it is intended also to include features of a claim in any other independent claim even if this claim is not directly made dependent to the independent claim.
Any incorporation by reference of documents above is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein. Any incorporation by reference of documents above is further limited such that no claims included in the documents are incorporated by reference herein. Any incorporation by reference of documents above is yet further limited such that any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.
Number | Date | Country | |
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Parent | 17717282 | Apr 2022 | US |
Child | 18335391 | US |