1) Field of the Invention
The present invention relates to crate packaging systems, and more particularly, to an adjustable suspended roll packaging systems for storing and shipping large rolls of wound sheet material, such as fabric or plastic, which are carried on elongated cores.
2) Description of Related Art
In various manufacture industries, sheet material such as fabric is often shipped in elongated cylindrical rolls utilizing a supporting elongated core. This is also true for the shipping of plastic film and other such materials that can be wound around an elongated core. Difficulty arises from the material handling viewpoint in that the sizes of the material being shipped can vary in the length of the cores, as well as the width. The variations in the material sizes generally depend upon the particular requirements of the customer and thus require custom packaging solutions for a given roll.
The prior art largely teaches systems in which the elongated material rolls are shipped on pallets having fixed dimensions. The rolls are positioned in end plates having a central opening for receiving the elongated cores. The end plates are secured to the pallets at pre-defined locations, and are not adjustable or repositionable. Accordingly, since the material rolls often vary in length, different sizes of pallets are used to ship the material rolls and a large quantity of different size pallets must be kept in inventory.
The use of pallets having various sizes is inconvenient and expensive. To accommodate for the various sizes of rolls which may be required to be shipped, every warehouse may have over 50 different types of pallets on hand having various widths and lengths with numerous quantities of each type of pallet. Accordingly, there is an excessive amount of money and storage space tied up in pallets which are on hand solely for a particular size shipping job which may or may not be demanded by a customer.
Some efforts have been made in the prior art to provide adjustability to the material roll packaging systems to reduce this problem. However, these systems lack durability and/or ease of use in the connections used to secure the end plates. As such, the systems are cumbersome and require multiple people working in concert to adjust the components. Further, impacts sustained during the normal shipping process can lead to a failure of the packaging system and damage to the material roll.
Accordingly, it is an object of the present invention to provide an adjustable packaging system for suspending material rolls which is easily adjustable by a single person to accommodate different roll lengths, as well as having sufficiently durable construction and arrangement able to survive normal impacts sustained during shipping.
The above objectives are accomplished according to the present invention by providing an adjustable suspended roll packaging system comprising a base platform; a plurality of lower rail members are carried by an upper surface of the base platform; a first end plate engages the lower rail members; a second end plate engages the lower rail members in an opposing laterally spaced arrangement with the first end plate; a series of lower positioning teeth are formed in each of the lower rail members; a series of complementary lower connecting teeth are included on each of the first and second end plates engage the lower positioning teeth of the lower rail members securing the first and second end plates to the lower rail members; a plurality of upper rail members are carried by the first and second end plates; a series of upper positioning teeth are formed in each of the upper rail members; a series of complementary upper connecting teeth are included on each of the first and second end plates engaging the upper positioning teeth of the upper rail members securing the first and second end plates to the upper rail members; and, wherein the series of upper and lower connecting teeth provide for the first and second end plates to be repositionable along at least a portion of the upper and lower rail members to adjust the spacing between the first and second end plates.
In a further advantageous embodiment, the upper rail members extend from the first end plate to the second end plate and interconnect an upper edge portion on each of the first and second end plates.
In a further advantageous embodiment, the upper rail members extend parallel with the lower rail members.
In a further advantageous embodiment, the upper positioning teeth on the upper rail members extend along the length of upper rail members from a first distal end portion to a second distal end portion.
In a further advantageous embodiment, a plurality of upper slots are disposed in an upper edge portion on each of the first and second end plates, and the upper connecting teeth disposed in the upper slots, wherein the upper rail members are received in the upper slots so that the upper positioning teeth of the upper rail members engage the upper connecting teeth in the upper slots in interlocking engagement.
In a further advantageous embodiment, the upper rail members include upper positioning teeth disposed on opposite side surfaces, and the upper slots include upper connecting teeth on opposing side surfaces so that a first side surface of the upper slots engage with a first side surface of the upper rail members in interlocking engagement, and a second side surface of the upper slots engage with a second side surface of the upper rail members in interlocking engagement.
In a further advantageous embodiment, the lower rail members extend from the first end plate to the second end plate and interconnect a lower edge portion on each of the first and second end plates.
In a further advantageous embodiment, a notch is included in each lower corner of the first and second end plates receiving the lower rail members, and the lower connecting teeth disposed in the notches engaging the lower positioning teeth of the lower rail members.
In a further advantageous embodiment, the lower positioning teeth on the lower rail members extend along the length of lower rail members from a first distal end portion to a second distal end portion.
In a further advantageous embodiment, a plurality of lower slots are disposed in a lower edge portion on each of the first and second end plates, and the lower connecting teeth disposed in the lower slots, wherein the lower rail members are received in the lower slots so that the lower positioning teeth of the lower rail members engage the lower connecting teeth in the lower slots in interlocking engagement.
In a further advantageous embodiment, the lower rail members include lower positioning teeth disposed on opposite side surfaces, and the lower slots include lower connecting teeth on opposing side surfaces so that a first side surface of the lower slots engage with a first side surface of the lower rail members in interlocking engagement, and a second side surface of the lower slots engage with a second side surface of the lower rail members in interlocking engagement.
In a further advantageous embodiment, a strap slots is disposed in a distal end portion of the lower rail members for receiving a securing strap.
In a further advantageous embodiment, each tooth of the upper and lower connecting teeth and the upper and lower positioning teeth has two inclined engaging surfaces intersecting at a peak in which opposing tooth engaging surfaces are angled at approximately 60 degrees relative to each other.
In a further advantageous embodiment, the series of lower positioning teeth are formed in the upper surface of the base platform. Further, at least one connecting tooth is disposed on a lower edge surface of each the first and second end plates engaging the lower positioning teeth on the base platform in interlocking engagement.
The construction designed to carry out the invention will hereinafter be described, together with other features thereof. The invention will be more readily understood from a reading of the following specification and by reference to the accompanying drawings forming a part thereof, wherein an example of the invention is shown and wherein:
It will be understood by those skilled in the art that one or more aspects of this invention can meet certain objectives, while one or more other aspects can meet certain other objectives. Each objective may not apply equally, in all its respects, to every aspect of this invention. As such, the preceding objects can be viewed in the alternative with respect to any one aspect of this invention. These and other objects and features of the invention will become more fully apparent when the following detailed description is read in conjunction with the accompanying figures and examples. However, it is to be understood that both the foregoing summary of the invention and the following detailed description are of preferred embodiments and not restrictive of the invention or other alternate embodiments of the invention. In particular, while the invention is described herein with reference to specific embodiments, it will be appreciated that the description is illustrative of the invention and is not constructed as limiting of the invention.
With reference to the drawings, the invention will now be described in more detail. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently disclosed subject matter belongs. Although any methods, devices, and materials similar or equivalent to those described herein can be used in the practice or testing of the presently disclosed subject matter, representative methods, devices, and materials are herein described.
Unless specifically stated, terms and phrases used in this document, and variations thereof, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. Likewise, a group of items linked with the conjunction “and” should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as “and/or” unless expressly stated otherwise. Similarly, a group of items linked with the conjunction “or” should not be read as requiring mutual exclusivity among that group, but rather should also be read as “and/or” unless expressly stated otherwise.
Furthermore, although items, elements or components of the disclosure may be described or claimed in the singular, the plural is contemplated to be within the scope thereof unless limitation to the singular is explicitly stated. The presence of broadening words and phrases such as “one or more,” “at least,” “but not limited to” or other like phrases in some instances shall not be read to mean that the narrower case is intended or required in instances where such broadening phrases may be absent.
Referring to
A plurality of lower rail members 18 are carried on an upper surface 20 of floor boards 14 of base platform 10. Lower rail members 18 are secured to upper surface 20 of base platform 10. A series of lower positioning teeth 22 are formed into each of lower rail members 18. In the illustrated embodiment, lower positioning teeth 22 are define by a series of grooves and ridges formed into lower rail members 18 and extending along at least a distal end portion 22a of each of rail member 18. In the embodiment of
Referring to
A series of lower connecting teeth 30 are included on each of first and second end plates 24 and 26. In the embodiment of
Referring to
Referring to
In the illustrated embodiment of
Each of upper rail members 34 are received into a respective upper slots 38 disposed along an upper edge portion 39 of first and second end plates 24 and 26. A series of complementary upper connecting teeth 40 are disposed in upper slots 38 for engaging upper positioning teeth 36 to secure first and second end plates 24 and 26 in position along distal end portion 36a of upper rail members 34 in interlocking engagement.
In the embodiment of
Upper connecting teeth 40 are complementary in shape to and adapted for engaging upper positioning teeth 36 to secure the upper edge portion 39 of first and second end plates 24 and 26 in selected position along distal end portions 36a of upper rail members 34. Preferably, upper connecting teeth 40 include at least two teeth projected from vertical opposing side surfaces within each of upper slots 38 for engaging complementary upper positioning teeth on the vertical side surface of each upper rail member 34. First and second end plates 24 and 26 can be positioned relative to upper rail members 34 by sliding rail members 34 vertically upward out of upper slots 38, repositioning first and second end plates relative to lower rail members 18 as detailed above, and then lowering upper rail members 34 back into interlocking engagement within upper slots 38 so that upper connecting teeth 40 engage with upper positioning teeth 36. The interlocking arrangement of the engaging complementary teeth 36 and 40 does not require any tools or other connecting members such as screws and the like.
Referring to
In the illustrated embodiment of
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
As noted above, a notch 33 is included in each lower corner of first and second end plates 24, 26 receiving lower rail members 18 so that overhang 32 engages top side 37 of lower rail members 18 to assist in stabilizing end plates 24 and 26 in position relative to lower rail members 18. While no lower positioning teeth 22 are disposed in notch 33 for engaging lower rail members 18, the arrangements described in the above alternative embodiments for interconnecting first and second end plates 24, 26 with lower rail members 18 can be used in combination with the arrangement of
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art using the teachings disclosed herein.
Number | Name | Date | Kind |
---|---|---|---|
2287740 | Klouman | Jun 1942 | A |
2903217 | Collins | Sep 1959 | A |
3238697 | Zucker | Mar 1966 | A |
3337036 | Peterson | Aug 1967 | A |
3502237 | Verhein et al. | Mar 1970 | A |
3796340 | Piggott | Mar 1974 | A |
4042107 | Kendig | Aug 1977 | A |
4151914 | Blatt | May 1979 | A |
4231475 | Kessler | Nov 1980 | A |
4401217 | Blatt | Aug 1983 | A |
5423428 | Selz | Jun 1995 | A |
5579918 | McCurry | Dec 1996 | A |
5657887 | Smith | Aug 1997 | A |
6073768 | McCord | Jun 2000 | A |
6098804 | Bartholomew | Aug 2000 | A |
6315122 | McCord | Nov 2001 | B1 |
6408768 | Giampavolo | Jun 2002 | B1 |
7325691 | Siy | Feb 2008 | B2 |
7699167 | Voissem | Apr 2010 | B2 |
8701882 | Voissem | Apr 2014 | B2 |
20050082192 | Smarr | Apr 2005 | A1 |
20120318954 | Overley | Dec 2012 | A1 |
Number | Date | Country | |
---|---|---|---|
20160052671 A1 | Feb 2016 | US |
Number | Date | Country | |
---|---|---|---|
62039973 | Aug 2014 | US |