An adjustable swiveled fluid conduit pathway having a plurality of interconnecting joints for securing a pressurized fluid line in a predetermined path is provided. The adjustable swiveled fluid conduit pathway is particularly suitable for securing a mid to high-pressure coolant fluid line in, for example, a computer numerically controlled (CNC) grinding machine. A plurality of interconnecting joints comprise the pathway. The interconnecting joints each have two ball-joint assembly units having an interior pathway for a fluid (aligned ball portion facing ball portion) and a nut housing unit. A washer is located, under pressure, between the two balls of the ball-joint assembly units. The adjustable swiveled fluid conduit pathway may be extended or shortened by the addition or removal of an interconnecting joint (or link). The adjustable swiveled fluid conduit pathway is secured in the pre-determined position by securing the interconnecting joints at a specific desired angle. The nut housing unit has a cylinder having two bushings and an internal o-ring washer. Tightening two nut units over the nut housing unit and ball-joint assembly units creates pressure which forces the bushings against the o-ring washer. This pressure forces the ball-assembly units within the nut housing unit to be secured in the desired position. The adjustable swiveled fluid conduit is especially suitable for delivering a fluid jet. For example, a fluid can be delivered to a rotating grinding wheel on a mechanical grinding machine so as to properly lubricate and cool the grinding wheel and part being ground.
The conduit incorporates the theories of Rouse to provide a more coherent jet stream when used with a nozzle designed to eliminate air when fluid exits the line. This allows the cutting wheel and the part being ground to be cooled and lubricated better than other flexible conduits currently in use.
Attempts have been made to provide fluid connectors which are capable of being bent at a predetermined position. For example, U.S. Pat. No. 5,127,681 to Thelen et al. discloses a connector for sealingly joining together lengths of tubing such as those used in automobile fluid conveying systems. The system accommodates large angular bending and twisting motions as a result of a spherical shell which rotates inside guide/thrust circumferential bearings. Noise and vibration damping are achieved by an elastomeric pad of non-uniform thickness bonded between the spherical shell and an enlargement formed on one of the lengths of tubing.
And U.S. Pat. No. 3,957,291 to Edling discloses a multi-passage ball joint assembly for connecting a riser or similar pipe to a well pipe there below and adapted primarily for use in underwater installations. The ball member of the joint assembly has a main longitudinal bore or passage through which well operations may be conducted and additionally is formed with at least one other passage for conducting fluid there through. The housing of the joint assembly includes passageways which are in communication with the bore and passages extending through the ball member in all positions of said ball member relative to the housing whereby fluid may be conducted downwardly through the ball joint for actuating devices there below or for other purposes. This abstract is neither intended to define the invention of the application which, of course, is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way.
U.S. Pat. No. 4,139,221 to Shotbolt discloses a ball and socket joint comprising a member having forward facing and rear facing spherical surface portions, a collar engaged about the member and having internal surface portions mating with the spherical surface portions of the member, a socket into which is received the previously formed assembly comprising the member with the collar engaged thereabout, and securing means for securing the assembly in the socket. The ball and socket joint being constructible as a pipe coupling, particularly a pipe coupling for use in difficult working environments such as a deep subsea location, the securing means can be constructed for remote operation and can be constructed for applying to the assembly a continuous pre-load force tending to push the assembly into the socket. A pipeline laying method suited to laying underwater pipelines of length up to about 12,000 feet for which conventional methods such as by the use of a lay barge may be uneconomic, or for laying pipelines under ice floes, comprises using a relatively small surface or submarine vessel to lay pipes up to about 500 feet in length with the components of ball and socket pipe couplings previously assembled to the ends of each pipe, and then joining the coupling component at one end of each pipe, after the pipe has been laid, to the mating component at the free end of the previously laid pipe.
To change the angle of the pathway of the present device and system, one may loosen the nut housing, move the pathway to a new position, and then retighten the nut housing. The problem with many past fluid conduit connector devices is that they fail to provide a reliable fluid pathway which can be secured under the mid to higher pressures required for the operation of certain grinding and milling machines and machining centers. In addition, existing fluid conduit pathways made up of segments do not provide a manner in which to easily hold the geometry of pathway while still being able to change the conduit length easily. Even further, existing fluid conduit pathways often do not retain their proper angles and coherence under the newer mid to high-pressure conditions. A need, therefore, exists for an improved adjustable fluid conduit pathway for use in, for example, a computer numerically controlled (CNC) grinding machine.
An adjustable swiveled fluid conduit pathway having a plurality of interconnecting joints for securing a pressurized fluid line in a predetermined path is provided. The adjustable swiveled fluid conduit pathway is particularly suitable for securing a mid to high-pressure coolant fluid line in, for example, a computer numerically controlled (CNC) grinding machine. A plurality of interconnecting joints comprise the pathway. The interconnecting joints each have two ball-joint assembly units having an interior pathway for a fluid (aligned ball portion facing ball portion) and a nut housing unit. A washer is located, under pressure, between the two balls of the ball-joint assembly units. The adjustable swiveled fluid conduit pathway may be extended or shortened by the addition or removal of an interconnecting joint (or link). The adjustable swiveled fluid conduit pathway is secured in the pre-determined position by securing the interconnecting joints at a specific desired angle. The nut housing unit has a cylinder having two bushings and an internal o-ring washer. Tightening two nut units over the nut housing unit and ball-joint assembly units creates pressure which forces the bushings against the o-ring washer. This pressure forces the ball-assembly units within the nut housing unit to be secured in the desired position. The adjustable swiveled fluid conduit is especially suitable for delivering a fluid jet. For example, a fluid can be delivered to a rotating grinding wheel on a mechanical grinding machine so as to properly lubricate and cool the grinding wheel and part being ground.
An advantage of the present adjustable swiveled fluid conduit system is that the system may stand up to much higher pressures than other adjustable swiveled fluid conduit systems.
Yet another advantage of the present adjustable swiveled fluid conduit system is that the system may be easily made to alter direction.
Still another advantage of the present adjustable swiveled fluid conduit system is that the system may be expanded or reduced in length easily.
And another advantage of the present adjustable swiveled fluid conduit system is that the system maintains a much more coherent jet when existing the nozzle end than other adjustable swiveled fluid conduit systems.
And another advantage of the present adjustable swiveled fluid conduit system is that the system may be installed easily and quickly.
An advantage of the present adjustable swiveled fluid conduit system is that the system may be transported easily.
In an embodiment, the adjustable swiveled fluid conduit is easily extended or shortened by the addition or removal of some of the ball-joint connectors.
In yet another embodiment, the adjustable swiveled fluid conduit may be easily secured at alternative predetermined angles.
In still another embodiment, the adjustable swiveled fluid conduit may be secured at a specific location while fluid travels through the adjustable swiveled fluid conduit at a mid to high pressure.
For a more complete understanding of the above listed features and advantages of the adjustable swivel fluid conduit, reference should be made to the following detailed description of the preferred embodiments and to the accompanying drawings. Further, additional features and advantages of the present invention are described in, and will be apparent from, the detailed description of the preferred embodiments and from the drawings.
a illustrates a side plan view of the nut in its environment in the conduit line.
b illustrates a cross section of the optional removable stopper.
c illustrates an embodiment of an optional removable stopper wherein the optional removable stopper is wedge-shaped and does not entirely cover the circumference of the ball of the assembly.
a, b and c illustrates the path of a fluid through a ball-joint assembly.
An adjustable swiveled fluid conduit pathway having a plurality of interconnecting joints for securing a pressurized fluid line in a predetermined path is provided. The adjustable swiveled fluid conduit pathway is particularly suitable for securing a mid to high-pressure coolant fluid line in, for example, a computer numerically controlled (CNC) grinding machine. A plurality of interconnecting joints comprise the pathway. The interconnecting joints each have two ball-joint assembly units having an interior pathway for a fluid (aligned ball portion facing ball portion) and a nut housing unit. A washer is located, under pressure, between the two balls of the ball-joint assembly units. The adjustable swiveled fluid conduit pathway may be extended or shortened by the addition or removal of an interconnecting joint (or link). The adjustable swiveled fluid conduit pathway is secured in the pre-determined position by securing the interconnecting joints at a specific desired angle. The nut housing unit has a cylinder having two bushings and an internal o-ring washer. Tightening two nut units over the nut housing unit and ball-joint assembly units creates pressure which forces the bushings against the o-ring washer. This pressure forces the ball-assembly units within the nut housing unit to be secured in the desired position. The adjustable swiveled fluid conduit is especially suitable for delivering a fluid jet. For example, a fluid can be delivered to a rotating grinding wheel on a mechanical grinding machine so as to properly lubricate and cool the grinding wheel and part being ground.
Although the pressures may vary a great deal depending on the type of pipe or hose used or the desired purpose of the line, the following pressure chart for standard coolant pressures used for lines over the years is given as examples:
Referring now to
The ball-joint assembly unit 2 may have a nut portion 4 and a ball portion 5. The ball portion 5 may be located, for example, at both distal ends 10 of the generally straight cylindrical portion 3 (
Referring now to
In an alternative embodiment, the exterior 11 of the nut portion 4 may be cylindrical (
Referring now to
The ball portion 5 of the ball-joint assembly units 2 may resemble a bead on a necklace. More specifically, the ball portion 5 may have a first side 40 and a second side 41. The first side 40 and the second side 41 may each have an opening 43 creating a passageway through the interior of the ball portion 5 wherein a pressurized fluid 30 may flow through the interior. The first side 40 of the ball portion 5 may be permanently secured to one of the distal ends 10 of the generally straight cylindrical portions 3. As a result, a fluid 30 may pass through the passageway 50 of the generally cylindrical portion 3 and on through the ball portion 5 of the system 1.
The ball portion 5 of the adjustable swiveled fluid conduit 1 passageway may be partly secured within the interior 15 of the nut portion 4 and partly within the interior 818 (
Referring to
The entire adjustable swiveled fluid conduit 1 may be extended by using any number of ball portions 5, cylindrical portions 3, and nut portions 4, ball-joint assembly units 2 and nut housing holders 616. The greater the number of corresponding ball portions 5 and nut portions 4 the longer the adjustable swiveled fluid conduit 1 passageway and the greater the ability to secure the adjustable swiveled fluid conduit 1 in a predetermined configuration. In addition, the greater the number of corresponding ball portions 5 and nut portions 4, the greater the flexibility of the conduit 1 becomes as the total angle of each connection point is added to all previous connections.
Once the adjustable swiveled fluid conduit pathway 1 is secured in a desired position, such as aimed at a grinding machine work-piece, the device may be secured by tightening the nut portions 4 (around the ball portion 5 and) on the nut housing holder 616. More specifically, the adjustable swiveled fluid conduit 1 may be tightened by, for example, a wrench (as might be done in
Referring now to
Referring now to
The ball portion 5 and generally cylindrical straight portion 3 are attached as one secure piece. The ball portion 5/generally cylindrical straight portion 3 move as a single unit within the nut portion 4. As a result of the downward taper 81, the ball portion 5/generally cylindrical straight portion 3 may rotate to a greater extent within the opening of the nut portion 4. The rotation may be, for example, around twenty to thirty degrees in any direction from a vertical position. The downward taper 81 may also act as a stop preventing the ball portion 5/generally cylindrical straight portion 3 from moving beyond a pre-determined angle. As a result of the taper, the ball portion 5/generally cylindrical straight portion 3 may not be rotated off a vertical axis of the nut portion 4 and prevented from creating too great an angle to interfere with the conduit's fluid function, thereby allowing the conduit to be flexible. As show in
The nut portion 4 is secured around cylindrical portion 3. The cylindrical portions 3 may allow the ball-joints to be connected in a series or, alternatively, the cylindrical portion 3 may connect to a terminal nozzle 101 or to an adapter 413 (
Referring now to
The nut housing holder 616 may have a middle 630. Near the middle 630 of the nut housing holder 616 may be a washer 96 and two bushings 95. The washer 96 may be located between the two bushings 95. Further, in use, the bushings 95 may be located between the washer 96 and the ball portions 5. As a result, within the nut housing holder 616 may be: the first ball portion 5, then a first bushing 95, then the washer 96, then the second bushing 95 and then the second ball portion 5. Finally, the nut portions 4 may be secured over each end of the nut housing holder 616.
The top of the bushing 95 may have a radius equal to or slightly greater than the ball 5. This feature may allow the fluid 30 to be contained between the ball 5 and the bushing 95 when downward pressure is applied from the nut portion 4. A hole in the bushing 95 may be equal to the diameter of the washer 96 which separates the bushing 95 from a second bushing 95 facing towards the second ball. The washer 96 may be located between the bushings 95 to hold the downward pressure created by the nut portion 4 making the entire conduit's pressure set for adjustment by hand.
As stated above, the washer 96 may be located between the bushings 95. The tightening of the nut portions 4 may force the bushings 95 toward the washer 96, thereby creating a tight seal wherein the fluid 30 cannot escape from the fluid conduit system 1. When this happens, the washer 96 becomes compressed and further increases the seal and reduces the likelihood of the fluid 30 unintentionally exiting the fluid conduit system 1. Because the washer 96 may be constructed from, for example, rubber, the washer 96 may give greater in some areas and less in some areas such that a liquid tight seal is created within the interior 15 of the nut portion 4.
As stated above, the swiveled fluid conduit pathway 1 may have an adapter 413. The adapter 413 allows the swiveled fluid conduit pathway 1 to be joined to the manifold 300. The manifold 300 allows the system to be connected to the coolant delivery line 407 which is, in turn, connected to a fluid source 110. Typically, the adapter 413 has threads that thread into the manifold 300, but the two may be joined by other means such as soldering, press fitting or the like. A washer and a bushing (both not shown) may exist inside or just outside the manifold 300. The bushing of the manifold 300 may be identical to the bushing used within the swiveled fluid conduit pathway 1. The washer may be the same as is used in the connector described earlier.
Referring now to
a illustrates normal flow of the liquid 30 through the swiveled fluid conduit pathway 1 when the swiveled fluid conduit pathway 1 is generally in a straight line. During this configuration, the flow of the liquid 30 through the ball-joint assembly units 2 has little or no disturbance.
Referring now to
In this embodiment, the first unit 650 may have a first end 652, a second end 653 and a middle section 654 wherein the middle section 654 has a circumference less than a circumference of the first end 652 of the first unit 650. In this embodiment, at the first end 652 of the first unit 650 may have a ‘nut section’ 670 which resembles the nut of the previous embodiments. In this embodiment, the nut section 670 of the first unit 650 may also resemble the second unit 651 in outward size and shape.
The second unit 651 may resemble and act as the nut 4 of the previous embodiments. The second unit 651, unlike the nut section 670 (which cannot be removed from the first unit 650), may be temporarily secured or unsecured to the first unit 650. More specifically, the second unit 651 may be temporarily secured to the first unit 650 by, for example, a thread 671 located on an exterior surface 675 of the first unit 650 which correspondingly mates with an opposing groove 676 (
Before the second unit 651 is secured onto the first unit 650 so that the fluid pathway may be utilized, the ball portion 5 (described above) which is already secured to the generally straight cylindrical portion 3, must be inserted into the first unit 650 such that the ball portion 5 and generally straight cylindrical portion 3 partially pass through the interior 680 of the first unit 650 and such that the generally straight cylindrical portion 3 exits the first unit 650 at the first end 652 and wherein the ball 5 remains trapped within the interior 680 of the first unit 650 by means of a radiused edge 673 at the first end 652 of the first unit 650 (within the interior 680 of the first unit 650). The radiused edge 673 may also be present on the second unit 651.
The user then inserts a second ball portion 5 (also attached to a generally straight cylindrical portion 3) in an opposing or mirror direction to the ball portion 5/generally straight cylindrical portion 3 already inserted in the first unit 650. In particular, the second ball portion 5/generally straight cylindrical portion 3 is inserted through an opening 685 in the second unit 651. The user then secures the second unit 651 to the first unit 650 by means of the thread 671 and corresponding groove 676. Once the first unit 650 and second unit 651 are secured together, the interior 680 of the first unit 650 will have two ball portions 5 in mirror orientation with respect to each other. The pressurized fluid may then pass through the fluid passageways 50 of the ball portions 5 and generally straight cylindrical portions 3 and through the interior 680 of the first unit 650.
Located along an interior wall 688 (
In this embodiment, a bushing 700 may be located within the interior 680 of the first unit 650 and between the two ball portions 5. The bushing 700 may serve to apply pressure to the ball portions 5. The bushings 700 may be generally cylindrical and may generally fit snugly within the interior 680 of the first unit 650. The bushings 700 of this embodiment may have an extended lip portion 690 which extends out from the exterior surface of the bushing 700. The extended lip portion 690 may be substantially similar in size and shape as the indentation 691 of the interior wall 688 of the first unit 650 such that the extended lip portion 690 of the bushing 700 slides into and is secured by the indentation 691 of the first unit 650. As a result, the bushing 700 is prevented from inadvertently shifting or moving and further the bushing 700 is prevented from turning as the second unit 651 is tightened to the first unit 650. As a result, leaks may be further prevented.
Referring now to
Finally, in an embodiment, the device 1 may have an optional removable stopper 900 (
The optional removable stopper 900 may have a first side 901, a second side 903 and a middle section 902. The optional removable stopper 900 may be placed on the exterior surfaces of the nut 4, the ball portion 5 and the generally straight cylindrical portion 3 (on the exterior of the device), such that the nut 4, ball portion 5 and generally straight cylindrical portion 3 are further prevented from movement. In particular, the first side 901 of the optional removable stopper 900 contacts the generally straight cylindrical portion 3, the second side 903 contacts the nut portion 4 and the middle section 902 contacts the ball portion 5. As a result, because the optional removable stopper 900 takes up substantially all the space between, for example, the nut 4 and the generally straight portion 3, the optional removable stopper 900 prevents, for example, the generally straight cylindrical portion 3 from moving with respect to the nut 4. In an embodiment, the optional removable stopper 900 may be generally circular (
Although embodiments of the present invention are shown and described therein, it should be understood that various changes and modifications to the presently preferred embodiments will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is, therefore, intended that such changes and modifications be covered by the appended claims.
The present application is a Continuation-In-Part application based on U.S. non-provisional application Ser. No. 12/950,937 filed on Nov. 19, 2010 which in turn claims priority benefit of U.S. Provisional Application 61/281,762, filed on Nov. 23, 2009, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61281762 | Nov 2009 | US |
Number | Date | Country | |
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Parent | 12950937 | Nov 2010 | US |
Child | 13756400 | US |