This application is directed, in general, to components, systems, and methods related to steering heavy duty trucks, and more specifically, to adjustable tie rod assemblies and methods.
Heavy duty trucks, e.g., “semi trucks,” include steering wheels in the cabin that couple through a steering shaft to a steering box and then to one front wheel, e.g., the left front wheel. The left wheel is coupled to the right front wheel by a cross tube, or tie rod or rod shaft. The cross tube has tie rod ends on each side. The tie rod ends couple the cross tube to a steering knuckle on each side.
Maintaining the cross tube, or tie rod, and the tie rod ends in good shape is an important aspect of maintaining heavy duty trucks. If the cross tube and tie rod ends are not well maintained it can lead to uneven tire wear, looseness or knocks in the steering system, non-straight driving, etc. As such, the tie rod ends and cross tube are regularly inspected and at times need to be replaced.
According to an illustrative embodiment, an adjustable tie rod assembly for use with a heavy duty truck, the adjustable tie rod assembly comprising an adjustable tie rod, the adjustable tie rod comprising: a first hollow tie rod shaft member, a second hollow tie rod shaft member, and a tie rod connecting member. The first hollow tie rod shaft member has a first end and a second end. The first hollow tie rod has an internal surface. The first hollow tie rod shaft member includes first internal threads formed on the internal surface proximate the first end, and wherein the first hollow tie rod shaft member comprises second internal threads formed on the internal surface proximate the second end.
The second hollow tie rod shaft member has a first end and a second end. The second hollow tie rod has an internal surface. The second hollow tie rod shaft member includes first internal threads formed on the internal surface proximate the first end. The second hollow tie rod shaft member includes second internal threads formed on the internal surface proximate the second end and includes a tie rod connecting member sized and configured to be inserted at least partially into the second end of the first hollow tie rod shaft member and at least partially into the first end of the second hollow tie rod shaft member. The tie rod connecting member has an external surface and having a first end and a second end, wherein the tie rod connecting member has first connecting threads formed on the external surface of the tie rod connecting member sized and configured to mate with the second internal threads of the second end of the first hollow tie rod. The tie rod connecting member has second connecting threads formed on the external surface of the tie rod connecting member that are sized and configured to mate with the first internal threads of the first end of the second hollow tie rod; a first fastener for securing the first end of the tie rod connecting member to the second end of the first hollow tie rod shaft member; a second fastener for securing the second end of the tie rod connecting member to the first end of the second hollow tie rod shaft member. The first fastener and second fastener are each selected from the group of a jam nut, a compressible clamp, and a dowel pin.
According to an illustrative embodiment, an adjustable tie rod assembly includes a first hollow tie rod shaft member having a first end and a second end and hollow at least proximate the first end and the second end. The first hollow tie rod has an internal surface proximate at least the first end and the second end. The first hollow tie rod shaft member includes first internal threads formed on the internal surface proximate the first end. The adjustable tie rod assembly includes a second hollow tie rod shaft member having a first end and a second end and hollow at least proximate the first end and the second end. The first hollow tie rod has an internal surface proximate at least the first end and the second end. The second hollow tie rod shaft member comprises internal threads formed on the internal surface proximate the second end. The adjustable tie rod assembly further includes a tie rod connecting member sized and configured to be inserted at least partially into the second end of the first hollow tie rod shaft member and at least partially into the first end of the second hollow tie rod shaft member. The adjustable tie rod assembly also includes a first attachment device that couples the first end of the tie rod connecting member to the second end of the first hollow tie rod shaft member and a second attachment device that couples the second end of the tie rod connecting member to the first end of the second hollow tie rod shaft member.
According to another illustrative embodiment, a method replacing a tie rod assembly of a vehicle having a first tie rod connection point associated with a first wheel and a second tie rod connection point associated with a second wheel, the method includes providing an adjustable tie rod assembly comprising a first hollow tie rod shaft member, a second hollow tie rod shaft member, and a tie rod connecting member that together in an assembled position form an adjustable cross tube, wherein the first hollow tie rod shaft member is adjustably coupled to the tie rod connecting member and the tie rod connecting member is adjustably coupled the second hollow tie rod shaft member to form the adjustable cross tube; coupling a first tie rod end member to the first end of the first hollow tie rod shaft member. The method also includes coupling a second tie rod end member to the second end of the second hollow tie rod shaft member; adjusting a length of the adjustable cross tube by moving the tie rod connecting member into or out of the first hollow tie rod shaft member or the second hollow tie rod shaft member in order to accommodate a distance between the first tie rod connection point and the second tie rod connection point; coupling the first tie rod end member to the first tie rod connection point of the vehicle; and coupling the second tie rod end member to the second tie rod connection point of the vehicle.
According to one illustrative embodiment, an adjustable tie rod assembly for use with a heavy duty truck has the ability to be adjusted with respect to its length such that only one size of the device needs to be stocked by a store or service center and, yet, because of its adjustability it will accommodate a tremendous number of vehicles. The adjustable tie rod assembly includes an adjustable tie rod assembly having a first hollow tie rod shaft member, a second hollow tie rod shaft member, and a tie rod connecting member. Other embodiments are presented.
Illustrative embodiments of the present invention are described in detail below with reference to the attached drawing figures, which are incorporated by reference herein and wherein:
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the invention, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the claims. Unless otherwise indicated, as used throughout this document, “or” does not require mutual exclusivity.
Referring now to the drawings and initially to
The cross tube 116 extends across to another tie rod end member 118, which is coupled to a steering knuckle 120 at a tie rod connection point 121. The steering knuckle 120 is associated with the other spindle/wheel 122. The cross tube 116 extends substantially parallel to the suspension 124 that extends between the spindles on each side.
After the vehicle has been on the road for many miles, the tie rod or cross tube 116 may wear out or otherwise need to be replaced. In the past, the new cross tube 116 that was exactly the correct size to extend between the tie rod connection points was required to be stocked. In contrast, the present disclosure contemplates an adjustment configuration 126 on the cross tube 116 that allows the length to be adjusted before installation. In this way, only one type or size of cross tube may necessary at a service center or supply store. This helps reduce the stock required. At the same time, the designs herein allow any tie rod end member 118 to be used since variation in length may be accommodated by the adjustment configuration 126.
Referring now to
The adjustable tie rod assembly 128 includes a first hollow tie rod shaft member 130 having a first end 132 and a second end 134. The first hollow tie rod shaft member 130 has an internal surface 136 (
The adjustable tie rod assembly 128 also includes a second hollow tie rod shaft member 140 having a first end 142 and a second end 144. The second hollow tie rod shaft member 140 has an internal surface (analogous to 136), wherein the second hollow tie rod shaft member 140 includes first internal threads formed on the internal surface proximate the first end 142. The second hollow tie rod shaft member 140 also includes second internal threads (analogous to 138) formed on the internal surface proximate the second end 144.
The adjustable tie rod assembly 128 also includes a tie rod connecting member 146 sized and configured to be inserted at least partially into the second end 134 of the first hollow tie rod shaft member 130 and at least partially into the first end 142 of the second hollow tie rod shaft member 140. The tie rod connecting member 146 has an external surface 148. The tie rod connecting member 146 has a first end 150 and a second end 152. The tie rod connecting member 146 has first connecting threads 154 formed on the external surface 148 of the tie rod connecting member 146 that are sized and configured to mate with the second internal threads 138 of the second end 134 of the first hollow tie rod 130. The tie rod connecting member 146 has second connecting threads 156 formed on the external surface 148 of the tie rod connecting member 146 that are sized and configured to mate with the first internal threads of the first end 142 of the second hollow tie rod shaft member 140.
The adjustable tie rod assembly 128 includes a first fastener 160 for securing the first end 150 of the tie rod connecting member 146 to the second end 134 of the first hollow tie rod shaft member 130. The adjustable tie rod assembly 128 includes also a second fastener 162 for securing the second end 152 of the tie rod connecting member 146 to the first end 142 of the second hollow tie rod shaft member 140. The first fastener 160 and second fastener 162 are each selected from the group of a jam nut, a compressible clamp (analogous to clamps 190, 192), and a dowel pin (see 192 in
Continuing to refer to
Likewise, the second tie rod end member 164 includes a second tie rod body 174 having a second bearing member 176, a second end portion 178 extending from the second bearing member 176, and a second tie rod coupling member 179 extending from the second bearing member 176. The second tie rod coupling member 179 is sized and configured to mate with the second end 144 of the second hollow tie rod shaft member 140.
Referring now particularly to
The first tie rod end member 118 may be secured or further secured to the first hollow tie rod shaft member 130 with a fastener, for example, without limitation, clamp 190, mating screws, or jam nuts. Likewise, the second tie rod end member 164 may be secured or further secured to the second hollow tie rod shaft member 140 with a fastener, for example, without limitation, clamp 192, mating screws, or jam nuts. In the commercial setting, the tie rod end members 118, 164 would typically be sold separately from the cross tube or tie rod 116.
Referring now primarily to
According to one illustrative embodiment, an adjustable tie rod assembly 100 includes a first hollow tie rod shaft member 130 having a first end 132 and a second end 134 and hollow at least proximate the first end 132 and the second end 134. The first hollow tie rod shaft member 130 has an internal surface 136 proximate at least the first end 132 and the second end 134, wherein the first hollow tie rod shaft member 130 includes first internal threads 138 formed on the internal surface proximate the first end 132. The adjustable tie rod assembly 100 further includes a second hollow tie rod shaft member 140 having a first end 142 and a second end 144 and hollow at least proximate the first end 142 and the second end 144.
The second hollow tie rod shaft member 140 has an internal surface proximate at least the first end 142 and the second end 144, wherein the second hollow tie rod shaft member 140 includes internal threads analogous to threads 138 that are formed on the internal surface proximate the second end 144. The adjustable tie rod assembly 100 further includes a tie rod connecting member 146 sized and configured to be inserted at least partially into the second end 134 of the first hollow tie rod shaft member 130 and at least partially into the first end 142 of the second hollow tie rod shaft member 140. It also includes a first attachment device or fastener 160 that couples the first end 150 of the tie rod connecting member 146 to the second end 134 of the first hollow tie rod shaft member 130. Finally, a second attachment device or fastener 162 couples the second end 152 of the tie rod connecting member 146 to the first end 142 of the second hollow tie rod shaft member 140.
According to another illustrative embodiment, a method replacing a tie rod assembly of a vehicle having a first tie rod connection point associated with a first wheel and a second tie rod connection point 121 associated with a second wheel 122, the method includes providing an adjustable tie rod assembly 100 including a first hollow tie rod shaft member 130, a second hollow tie rod shaft member 140, and a tie rod connecting member 146 that together in an assembled position form an adjustable cross tube 116, wherein the first hollow tie rod shaft member 130 is adjustably coupled to the tie rod connecting member 146 and the tie rod connecting member 146 is adjustably coupled to the second hollow tie rod shaft member 140 to form the adjustable cross tube 116; coupling a first tie rod end member 118 to the first end 132 of the first hollow tie rod shaft member 130. The method also includes coupling a second tie rod end member 164 to the second end 144 of the second hollow tie rod shaft member 140; adjusting a length of the adjustable cross tube 116 by moving the tie rod connecting member 146 into or out of the first hollow tie rod shaft member 130 or the second hollow tie rod shaft member 140 in order to accommodate a distance between the first tie rod connection point 121 and the second tie rod connection point (mirror of 121 on other side); coupling the first tie rod end member 118 to the first tie rod connection point 121 of the vehicle; and coupling the second tie rod end member to the second tie rod connection point of the vehicle.
Referring now primarily to
Referring now primarily to
Although the present invention and its advantages have been disclosed in the context of certain illustrative, non-limiting embodiments, it should be understood that various changes, substitutions, permutations, and alterations can be made without departing from the scope of the invention as defined by the claims. It will be appreciated that any feature that is described in a connection to any one embodiment may also be applicable to any other embodiment.