Adjustable vise jaw assembly

Information

  • Patent Grant
  • 6783123
  • Patent Number
    6,783,123
  • Date Filed
    Wednesday, January 10, 2001
    23 years ago
  • Date Issued
    Tuesday, August 31, 2004
    20 years ago
Abstract
A vise jaw assembly for supporting and securing an object to be worked upon in a vise is provided. The jaw assembly 10 has a block 14 with a plurality of apertures 16, a plurality of channels 40 passing through a portion of the block 14, a plurality of inlet holes 44, and a plurality of pins 48. Each pin 48 is located within an aperture 16 and is in slidable engagement with the aperture 16. The channels 40 can extend in a generally longitudinal direction of the block 14. Each channel has a first segment 42 in fluid communication with an inlet hole 44 and a second segment 45 in fluid communication with at least one aperture 16. At least one fluid passageway 46 extends from an inlet hole 44 to at least one aperture 16. Each pin 48 is independently deployable to a use position P1 and retractable to a non-use position P2. A plate 18 is secured to the rear surface 32 of the block 14 to enclose the channels 40. The assembly 10 further includes a means for securing 34 the plate 18 to the block 14 and a means for fixedly attaching 36 the block 14 and plate 18 to the vise 12.
Description




DESCRIPTION




1. Technical Field




This invention relates generally to a device for use in a vise and more particularly concerns an adjustable jaw assembly for supporting and securing an object to be worked upon in a vise.




2. Background of the Invention




This invention relates to an adjustable jaw assembly for use in a vise to support and secure an object to be worked upon. Generally, the vise includes a fixed member, a moveable member, a base, a deck, and a lever to displace the moveable member. The fixed and moveable members are spaced a distance apart and are located above the deck. A jaw is affixed to each of the members, and the jaws secure the object when the moveable member is displaced a distance sufficient to engage the object. Once the object is secured by the jaws, the object can be worked upon in a number of ways, including being drilled, finished, bored, or milled.




Jaws can be fabricated from a number of materials, and the materials can vary with the type of objects used in the vise. For example, in vises designed to hold metallic objects, the jaws are often hardened, tool-grade steel with complex surfaces or serrations that grip the object to prevent damage to soft parts. Vises can be permanently installed to a work surface such as a table, or can be adapted for portable use. In addition, vises can be integrated into a machine or a production process.




With most conventional vises, an operator secures an object resting on the vise deck by using the lever to displace the moveable member and jaw a distance such that both jaws engage the object. In addition, some conventional vises can support and secure an object a distance above the vise deck by utilizing a combination of jaws and parallels. A parallel is a rigid element, usually metallic, that is secured to each of the jaws. Typically, a set of parallels are used in conjunction with the jaws; however, only one pair of parallels can be installed in a vise at a time. Each of the parallels have a step, which supports the object a distance above the deck. The step is a fixed structure on the parallel and cannot be adjusted to accommodate any variations in either the object, the tooling, or the parallels. The set of parallels consists of numerous pairs of parallels, each pair of parallels having different step heights. The position of the step determines the height at which the object is supported. To vary the height at which the object is supported, an entirely different parallel must be selected and secured to each of the jaws.




In a typical machine shop, there are a multitude of objects used in connection with a vise, each of the objects having different dimensions and configurations. To properly support and secure each of these objects requires an immense set of parallels, which consumes considerable work and/or storage space. In addition to consuming valuable work and storage space, the space available for other equipment is reduced by the sheer size of the set of parallels.




The process of removing and installing different parallels is extremely time consuming in both labor and production costs, especially when measured over the course of a work shift. When different parallels are required, the parallels already installed in the vise must be removed from the jaws to which they are secured. This usually requires the removal of multiple fasteners from the parallels and the jaws. Once the fasteners and the parallels are removed, the appropriate replacement parallels must be selected from the set of parallels. Next, the replacement parallels are placed in close proximity to the jaws and the fasteners are then inserted through the parallels and the jaws to secure the parallels to the jaws. While different parallels are being selected and installed in the vise, no objects can be placed in the vise. As a result, the vise remains idle and the productivity of the vise is reduced. This time consuming process is repeated many times over the course of a work shift when different objects with different configurations and dimensions are placed in the vise, or when the height at which the object is supported above the deck is varied.




In addition to being extremely time consuming, the multi-step process of removing and installing different parallels reduces the productivity and efficiency of both the operator and the vise. Also, because the set of parallels must be expansive enough to accommodate different objects, the equipment costs are increased.




Consequently, there is a definite need for a vise jaw assembly capable of both supporting and securing an object in an elevated position, while remedying the problems and shortcomings identified above.




SUMMARY OF THE INVENTION




The present invention relates to a vise jaw assembly for supporting and securing and object to be worked upon in a vise. The jaw assembly includes a block, a plurality of apertures in the block, a plurality of pins, and a plate. The vise includes a stationary member, moveable member, a base, a deck, and a lever to displace the moveable member towards the stationary member. Typically, two jaw assemblies are installed in the vise, one on each member.




Once installed in the vise, the jaw assembly can be used: (i) to secure an object resting on the deck surface; (ii) to secure and support an object in an elevated position; and, (iii) to secure and support an object in an elevated and angled position. Unlike conventional parallels, the jaw assembly is multi-adjustable and does not require separate pieces to support and secure objects with different shapes and dimensions. Consequently, the productivity and efficiency of both the operator and the vise are dramatically increased.




According to one aspect of the invention, the block has a plurality of apertures, where each aperture forms a passageway from the front surface of the block to the rear surface of the block. The apertures can be loosely grouped or positioned in a horizontal row arrangement. The apertures and the resulting aperture rows are located at various distances from the lower edge of the block.




According to another aspect of the invention, a plurality of channels are located in a portion of the block, preferably in the rear surface of the block. Each channel has a first segment in fluid connection with an inlet hole, meaning that a fluid can move from the inlet hole through the first segment and into the channel. Each channel has a second segment in fluid communication with at least one of the apertures, meaning that a fluid can move from through the second segment and into at least one aperture. The channels can extend in a generally longitudinal direction of the block, although other channel configurations are possible. The plate is secured to the rear surface of the block to enclose the channels. The plate seals the channels to ensure movement of the fluid from the inlet holes through the channels.




According to another aspect of the invention, the block has at least one fluid passageway. The fluid passageway extends from the inlet hole to at least one aperture. The fluid passageway permits a fluid to move from the inlet hole through the channel to the aperture(s). Preferably, a plurality of apertures intersect the same channel. Thus, the fluid can move from the inlet hole through the channel to the multiple apertures. Because the block has multiple apertures, channels, and inlet holes, multiple fluid passageways are formed in the block.




According to another aspect of the invention, the block has a means for securing the plate to the block and a means for fixedly attaching the plate and block to the vise. Both the channels and the apertures accommodate the securing means and the attaching means by being located about each of the means. As a result, the channels and the apertures avoid interfering with the operation of the means.




According to another aspect of the invention, the block includes a plurality of pins, where each pin is located within an aperture. Each pin is in slidable engagement with the aperture in which it is located. Because each pin is in slidable engagement with its respective aperture, each pin is independently deployable to a use position and retractable to a non-use position. As a result of being independently deployable, the movement of one pin does not depend upon or affect the movement of another pin. The jaw assembly utilizes a pin or a plurality of pins to support an object to be worked upon in the vise.




According to a further aspect of the invention, when deployed to the use position, a portion of the pin extends beyond the block and forms a support structure to support the object. Since each pin is independently deployable and retractable, the support structure formed by the deployed pins can have numerous configurations and arrangements. In the non-use position, the pins are not capable of supporting an object in the vise. Instead, the jaw assembly can secure an object resting on the vise deck by engaging and clamping the object as the moveable member is displaced towards the fixed member.




According to another aspect of the invention, each pin has a first pin portion and a second pin portion. Each aperture has a first aperture portion and second aperture portion, and a ledge is formed between the first and second aperture portions. During movement or deployment of the pin to the use position, the ledge prevents movement of the second pin portion into the first hole portion by engaging the second pin portion. Thus, the ledge obstructs or precludes further movement of the pin past the use position.




Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a perspective view of an embodiment of a jaw assembly of the present invention installed in a vise;





FIG. 2

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a plurality of apertures;





FIG. 3

is a plan view of a rear surface of the block of the jaw assembly of

FIG. 1

showing a plurality of apertures and a plurality of channels;





FIG. 4

is an end view of the block of

FIG. 1

showing a plurality of inlet holes;





FIG. 5

is a partial cross-sectional view of the block of

FIG. 1

taken along line


5





5


of

FIG. 2

showing a pin in a use position and a pin in a non-use position;





FIG. 6

is a plan view of the pin of

FIG. 5

;





FIG. 7

is a partial cross-sectional view of the block of

FIG. 1

taken along line


7





7


of

FIG. 2

showing a pin in the non-use position;





FIG. 8

is a plan view of an alternate pin of

FIG. 5

;





FIG. 9

is a plan view of a front surface of a block of an alternate jaw assembly of the present invention;





FIG. 10

is an end view of the block of

FIG. 9

showing a plurality of inlet holes;





FIG. 11

is a plan view of a rear surface of the block of the jaw assembly of

FIG. 9

showing a plurality of apertures and a plurality of channels;





FIG. 12

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a rectangular object supported by a support structure formed from a plurality of pins deployed to the use-position;





FIG. 13

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a rectangular object supported by a support structure formed from a plurality of pins deployed to the use-position;





FIG. 14

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a circular object supported by a support structure formed from a plurality of pins deployed to the use-position;





FIG. 15

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a t-shaped object supported by a support structure formed from a plurality of pins deployed to the use-position;





FIG. 16

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a rectangular object supported at a fifteen degree angle by a support structure formed from a plurality of pins deployed to the use-position;





FIG. 17

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a rectangular object supported at a thirty degree angle by a support structure formed from a plurality of pins deployed to the use-position; and,





FIG. 18

is a plan view of a front surface of a block of the jaw assembly of

FIG. 1

showing a square object supported at a forty-five degree angle by a support structure formed from a plurality of pins deployed to the use-position.











DETAILED DESCRIPTION OF THE INVENTION




While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail, a preferred embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspects of the invention to the embodiment illustrated.




Referring to the drawings,

FIG. 1

shows a jaw assembly of the present invention generally designated by the reference numeral


10


. The jaw assembly


10


generally includes a block


14


, a plurality of apertures


16


, and a plate


18


. The jaw assembly


10


is installed in a vise


12


, which consists of a stationary vise member


20


, a moveable vise member


22


, a vise base


24


, and a lever


26


to displace the moveable vise member


22


. Typically, two jaw assemblies


10


are installed in the vise


12


, with a separate jaw assembly


10


affixed to each of the stationary member


20


and the moveable member


22


. However, a single jaw assembly


10


can be used in the vise


12


. The lever


26


is rotated to displace the moveable member


22


towards the stationary member


20


.




The vise base


24


has a deck


28


, which represents the upper portion of the base


24


. The deck


28


has a deck surface


29


and the surface area of the deck


28


is reduced when the moveable member


22


is displaced towards the fixed member


20


. When the jaw assembly


10


is installed in the vise


12


, the lower edge


38


of the block


14


is adjacent or juxtaposed above the deck surface


29


. The structure of the jaw assembly


10


will first be described and then the operation of the jaw assembly


10


will be described.




Structure of the Jaw Assembly




As shown in

FIGS. 1-3

, the block


14


has a plurality of apertures


16


, where each aperture


16


forms a passageway from the front surface


30


of the block


14


to the rear surface


32


of the block. The apertures


16


can be loosely grouped or positioned in a horizontal row arrangement. As shown in

FIGS. 2 and 3

, there are four rows of apertures, R


1


-R


4


; however, the arrangement and configuration of apertures


16


can vary depending upon a number of factors, including but not limited to the number and size of the apertures


16


, and the dimensions of the block


14


. The apertures


16


and the resulting aperture rows R


1


-R


4


are located at various distances, D


1


-D


4


, from the lower edge


38


of the block


14


. When the jaw assembly


10


is installed in the vise


12


, the lower edge


38


of the block


14


is juxtaposed above the deck


28


.




Referring to

FIGS. 3 and 4

, a plurality of channels


40


are located in a portion of the block


14


, preferably the rear surface


32


of the block


14


. Each of the channels


40


has an first segment


42


in fluid connection with an inlet hole


44


, meaning that a fluid can move from the inlet hole


44


through the first segment


42


and into the channel


40


. The inlet holes


44


are adapted to receive the fluid, for example water or compressed air, and the holes


44


can have a number of configurations to facilitate the reception of the fluid. Preferably, the inlet holes


44


are positioned at an exterior end surface


47


of the block


14


. Each of the channels


40


has a second segment


45


in fluid connection with at least one of the apertures


48


, meaning that fluid can move through the second segment


45


and into at least one aperture


48


. Preferably, a plurality of apertures


48


intersect the same channel


40


. The channels


40


can extend in a generally longitudinal direction of the block


14


, although other channel


40


configurations are possible.




The block


14


has at least one fluid passageway


46


which extends from an inlet hole


44


to at least one aperture


48


. The fluid passageway


46


permits a fluid to move from the inlet hole


44


through the channel


40


(including the first segment


42


and the second segment


45


) to an aperture


16


. Preferably, a plurality of apertures


16


intersect the same channel


40


to define the fluid passageway


46


. Accordingly, the fluid can move from the inlet hole


44


through the channel


40


to multiple apertures


16


. Because the block


14


has multiple apertures


16


, channels


40


, and inlet holes


44


, multiple fluid passageways


46


are formed in the block


14


. As shown in

FIG. 3

, there are four channels


40


and four resulting fluid passageways; however, the number of channels and fluid passageways can vary depending upon a number of factors, including but not limited to the size and configuration of the channels


40


, the size and configuration of the apertures


16


, and the dimensions of the block


14


.




The plate


18


is secured to the rear surface


32


of the block


14


to enclose or seal the channels


40


and the fluid passageways


48


. The plate


18


ensures movement of the fluid from the inlet holes


44


through the channels


40


to the apertures


16


, or through the fluid passageway


48


. To properly seal the channels


40


and ensure the integrity of the fluid passageways


46


, the interface area (not shown) between the plate


18


and the block


14


should be equivalent. The interface area is defined as the area where the plate


18


and the block


14


meet when the plate


18


is secured to the block


14


. To reduce the material costs of the jaw assembly


10


, the thickness of the plate


18


can be less than the thickness of the block


14


. The surface (not shown) of the plate


18


that interfaces with the rear surface


32


of the block


14


can be machined to a smooth, or semi-smooth finish to ensure the adequate sealing of the channels


40


and the fluid passageways


46


.




The block


14


has a means for securing


34


the plate


18


to the block


14


and a means for fixedly attaching


36


the plate


18


and block


14


to the vise


12


. The securing means


34


can consist of a tapped hole in the block


14


, a corresponding hole (not shown) in the plate


18


, and a fastening screw. Alternatively, the tapped hole can be in the plate


18


and the corresponding hole can be in the block


14


. The attaching means


36


can consist of a bolt hole


36


in the block


14


, a corresponding hole in the plate, and a fastening bolt or fastening cap screw. Both the channels


40


and the apertures


16


accommodate the securing means


34


and the attaching means


36


by being located about each of the means


34


,


36


. As a result, the channels


40


and the apertures


16


avoid interfering with the operation of the means


34


,


36


.




In another embodiment, the channels


40


are located in an interior portion of the block


14


. As a result, the plate


18


can be removed from the jaw assembly


10


and the securing means


34


can be used to secure the block


14


directly to one of the vise members


20


,


22


. The channels


40


can be bored or machined into the block


40


to create internal fluid passageways


46


. In this configuration, the members


20


,


22


are adapted to receive the block


14


.




In yet another embodiment, the channels are located in the rear surface


32


of the block


14


but the plate


18


is removed from the jaw assembly


10


. In this configuration, the members


20


,


22


are adapted to directly receive the block


14


and seal the channels


40


. To seal the channels


40


and ensure the integrity of the fluid passageways, the interface area (not shown) between the members


20


,


22


and the block


14


should be equivalent. The interface area is defined as the area where the plate


18


and the members


20


,


22


meet when the plate


18


is secured to one of the members


20


,


22


. The surface (not shown) of the members


20


,


22


that interfaces with the rear surface


32


of the block


14


can be machined to a smooth, or semi-smooth finish to ensure the adequate sealing of the channels


40


and the fluid passageways. Also, the members


20


,


22


should have dimensions equivalent to the block


14


to seal the channels


40


and ensure the integrity of the fluid passageways. This configuration reduces material costs by eliminating a component, the plate


18


, from the jaw assembly.




Referring to

FIGS. 2 and 5

, the jaw assembly


10


further includes a plurality of pins


48


, where each pin


48


is located within an aperture


16


. Since each pin


48


is positioned within an aperture


16


, the pins


48


are loosely grouped or positioned in a horizontal row arrangement, R


1


-R


4


at various distances D


1


-D


4


from the lower edge


38


of the block


14


. Each pin


48


is in slidable engagement with the particular aperture


16


in which it is located. Stated differently, each pin


48


is received by a distinct aperture


16


and that aperture


16


allows for movement of that pin


48


. Because each pin


48


is in slidable engagement with its respective aperture


16


, each pin


48


is independently deployable to a use position and retractable to a non-use position. As a result of being independently deployable, the movement of one pin does not depend upon or affect the movement of another pin. The non-use position, P


1


, is defined by the pin


48




a


remaining within the aperture


16


. In the non-use position P


1


, the pin


48




a


remains un-deployed. The use position, P


2


, is defined by the pin


48




b


extending substantially perpendicular to the front surface


30


of the block


14


. In the use position P


2


, a deployed portion


50


of the pin


48


extends beyond the block


14


. To retract a pin


48


to the non-use position P


1


, a small amount of force can be applied to the portion


50


of the pin


48


and directed inward toward the block


14


.




The jaw assembly


10


utilizes a pin


48


or a plurality of pins


48


to support an object to be worked upon in the vise


12


. When deployed to the use position P


2


, the portion


50


of the pin


48


extends beyond the block


14


and forms a support structure to support the object. Since each pin


48


is independently deployable and retractable, the support structure formed by the deployed pins


48


can have numerous configurations and arrangements. For example, pins


48


from the same row can be combined to support the object, or pins


48


from different rows can be combined to support the object. When deployed to the use position P


2


, the pins


48


are able to support objects with a wide variety of shapes and configurations, including but not limited to those that are cylindrical, square, and rectangular.




In the non-use position P


1


, the pins


48


are not capable of supporting an object in the vise


12


. Instead, the jaw assembly


10


can secure an object resting on the vise deck


28


by engaging and clamping the object as the moveable member


22


is displaced towards the fixed member


20


.




Referring to

FIG. 6

, each pin


48


has a first pin portion


52


and a second pin portion


54


. The first pin portion


52


has a diameter, PD


1


, less than a diameter, PD


2


, of the second pin portion


54


. Referring to

FIG. 7

, the aperture


16


has a first aperture portion


56


and second aperture portion


58


, where the first aperture portion


56


has a diameter, AD


1


, less than a diameter, AD


2


, of the second aperture portion


58


. As a result of the diameter AD


1


, AD


2


differences, a ledge


60


is formed between the first and second aperture portions


56


,


58


. As stated above, each pin


48


is in slidable engagement with the aperture


16


in which it is located. During movement or deployment of the pin


48


to the use position P


2


, the ledge


60


prevents movement of the second pin portion


54


into the first hole portion


56


by engaging the second pin portion


54


. Thus, the ledge


60


obstructs or precludes further movement of the pin


48


past the use position P


2


when the second pin portion


54


comes into contact with or engages ledge


60


. The engagement of the ledge


60


and the second pin portion


54


help to ensure the complete deployment of each pin


48


to the use position P


2


.




Although each pin


48


is completely deployed to the use position P


2


when the ledge


60


engages the second pin portion


54


, there can be a partial deployment of the pin


48


when there is a small gap between the ledge


60


and the second pin portion


54


. In the partial deployment position, the pin


48


can still be used to support an object in the vise


12


because the deployed portion


50


of the pin


48


extends beyond the block


14


to form a support structure for the object.




In another embodiment shown in

FIG. 8

, each pin


148


has a pin portion


152


and a stop


154


. The stop


154


is a structure that engages the ledge


60


in an interference fit to prevent further deployment of the pin


148


. Therefore, the ledge


60


precludes further movement of the pin


148


past the use position P


2


when the stop


154


engages the ledge


60


. The engagement of the ledge


60


and the stop


154


help to ensure the complete deployment of each pin


148


to the use position P


2


.




The size of the jaw assembly


10


can vary depending upon the size of the vise


12


and the size of the object to be worked upon in the vise. For conventional vises, the size of the jaw assembly


10


can range between 4-10 inches in length. For larger vises designed to accept oversized objects or for use in larger machinery, the jaw assembly


10


can exceed 10 inches in length. In addition, the jaw assembly


10


can be oversized in comparison to the vise


12


, meaning that a portion of each side of the jaw assembly


10


extends past the members


20


,


22


of the vise


12


. A four-inch version of the jaw assembly


10


is shown in

FIGS. 9-11

.




As the size of the jaw assembly


10


is varied, the number and size of the apertures


16


, channels


40


, the fluid passageways


46


, and pins


48


can vary. However, there is no fixed relationship between the number and size of the apertures


16


, channels


40


, fluid passageways


46


, and pins


48


when the sizes of the jaw assembly


10


is varied. For example, an eight-inch jaw assembly can have a greater number of apertures


16


, channels


40


, and pins


48


than a six-inch jaw assembly. Alternatively, the eight-inch jaw assembly can have the same number of apertures


16


, channels


40


, and pins


48


as the six-inch jaw assembly, but the size and configuration of these components can be increased in a manner consistent with the larger eight-inch jaw assembly.




The jaw assembly


10


, including the block


14


, the plate


18


, and the pins


48


, are constructed of tool grade steel. However, the jaw assembly


10


could be fabricated from other high-strength materials suitable for use in connection with a vise.




Operation of the Jaw Assembly




Although the specific installation of the jaw assembly


10


in the vise


12


is not shown, it can be readily understood from

FIGS. 1-10

. Generally, the attaching means


36


is used to secure the jaw assembly


10


to one of the members


20


,


22


. A second jaw assembly


10


can be secured to the other member


20


,


22


with the attaching means


36


.




Once installed in the vise


12


, the jaw assembly


12


can be used: (i) to secure an object resting on the deck surface


29


; (ii) to secure and support an object in an elevated position above the deck surface


29


; and, (iii) to secure and support an object in an elevated and angled position above the deck surface


29


.




Before the object is placed in the vise


12


, the pins


48


are first configured in the non-use position P


1


, shown in FIG.


4


. In the non-use position P


1


, each pin


48


remains within each aperture


16


and no pins


48


extend beyond the front surface


30


of the block


14


. In the non-use position P


1


, the jaw assembly


10


is unable to support an object; however, the jaw assembly


10


can secure an object located on the vise deck surface


29


between members


20


,


22


. A jaw assembly


10


is attached to one or both of the members


20


,


22


and secures the object when the moveable member


22


is displayed towards the object and the fixed member


20


. After the moveable member


22


is displaced a sufficient amount, the object is engaged and secured by the front surface


30


of the blocks


14


.




To support and secure an object in an elevated position above the deck surface


29


and above the lower edge


38


of the block


14


, a pin


48


or an arrangement of pins


48


must be deployed from the non-use position P


1


to the use position, P


2


. The pins


38


can be deployed to the use position P


2


by applying a fluid, i.e. water or compressed air, to one or more of the inlet holes


44


. As disclosed above, each aperture


16


intersects a channel


40


to define a fluid passageway


46


, which permits the fluid to move from the inlet hole


44


through the channel


40


to the aperture


16


. Once supplied to the inlet holes


44


, the fluid is transmitted through the fluid passageways and to the apertures


16


. When the fluid reaches the apertures


16


, the fluid applies pressure on each of the pins


38


. Once a sufficient amount of pressure is applied by the fluid, the pins


48


are deployed to the use position P


2


. The range of fluid pressure required to deploy the pins


48


can vary from 15 to 125 psig.




Referring to

FIGS. 2-4

, the fluid can be applied to one or more inlet holes


44


and as a result, one or more rows of pins


48


can be selectively deployed to the use position P


2


. This means that the exact row of pins


48


to be deployed can be controlled by the application of fluid to specific inlet holes


44


. For example, to deploy all of the pins


48


in the first row R


1


, fluid should be applied to the uppermost inlet hole


44


. To deploy the all of the pins


48


in the first and fourth rows R


1


, R


4


, fluid should be applied to the uppermost and lowermost inlet holes


44


. To deploy all of the pins


48


in the jaw assembly


10


, fluid should be applied to all of the inlet holes


44


. An operator of the jaw assembly


10


can apply fluid to the inlet holes


44


sequentially, or to all inlet holes


44


at the same time depending upon the type of equipment used to supply the fluid. After the desired pins


48


are deployed to the use position P


2


, a regulator on the line supplying the fluid can be activated to stop the flow of the fluid. Similarly, the regulator can be used to initiate the application of the fluid to the inlet holes


44


.




Once the pins


48


are deployed to the use position P


2


, the operator of the jaw assembly


10


can selectively retract a pin


48


or a plurality of pins


48


to form the support structure. By deploying pins


48


and then retracting a pin


48


or a plurality of pins


48


, the operator can customize the support structure to match the shape and configuration of the object to be supported and secured by the jaw assembly


10


. As shown in

FIGS. 12-15

, a number of multi-shaped objects O can be supported by an assortment of pins


48


deployed to the use position P


2


.




In each of

FIGS. 12-15

, a different support structure is formed from deployed pins


48


to support the distinct configurations and dimensions of the object O. As disclosed above, the apertures


16


and pins


48


are located at various distances D


1


-D


4


from the lower edge


38


of the block


14


. When the jaw assembly


10


is properly installed in the vise


12


, the block


14


is juxtaposed above the deck


28


and deck surface


29


. Accordingly, the resulting support structure supports the object O in an elevated position above the deck


28


. The elevated position can also be measured relative to the lower edge


38


of the block


14


.




When the object O is supported in an elevated position, a portion of the object O can extend beyond the jaw assembly


10


. This can be a beneficial configuration because work can be more easily performed on the portion of the object O that extends beyond the jaw assembly


10


. For example, it can be easier to grind a surface of the object O when it extends beyond the jaw assembly


10


because that surface is exposed and is more accessible.




In

FIG. 12

, the support structure is formed from the three pins


48


under the lower edge of the object O that are deployed to the use position P


2


. In

FIG. 13

, the support structure is formed from the five pins


48


under the lower edge of the object O that are deployed to the use position P


2


. In

FIG. 14

, the support structure is formed from the two pins


48


under the lower edge of the object O that are deployed to the use position P


2


. In

FIG. 15

, the support structure is formed from the two pins


48


that are deployed to the use position P


2


.




Typically, two jaw assemblies


10


are installed in the vise


12


, with one assembly


10


attached to the fixed member


22


and a second assembly attached to the moveable member


22


. The operator deploys and retracts the pins


48


on one of the assemblies


10


and then proceeds to deploy and retract the pins


48


on the other assembly


10


. As a result, a support structure is formed in both jaw assemblies


10


to support the object O. However, a support structure in only one jaw assembly


10


can be used to support an object O with dimensions smaller than the portion


50


of the pins


48


. In this situation, the pins


48


in the other jaw assembly


10


remain in the non-use position P


1


as the jaw assembly


10


engages and secures the object O while it is supported by the support structure.




After a support structure is formed in either one or both of the jaw assemblies


10


, the object O is placed and supported on the pins


48


in an elevated position. When placed on the support structure formed from pins


48


in the use position P


2


, the object O can extend above or beyond the upper surface


70


of the block. Next, the moveable member


22


is displaced towards the fixed member


20


a distance until the members


20


,


22


and assemblies


10


engage and secure the object. The displacement of the moveable member


22


can be controlled in a number of ways, including with the handle


26


. Once the object is secured by the jaw assemblies


10


, the object is ready for work to be performed on it. For example, the object can be drilled, finished, milled, buffed, cut, or ground once it is secured and supported by the jaw assemblies


10


.




Referring to

FIGS. 12 and 13

, a pin


48




a


can be used as a restricting structure to prevent unwanted lateral movement or shifting of the object while it is being supported by pins


48


deployed to the use position P


2


. Because the pins


48


are independently deployable and retractable, the operator is not limited in selecting which pin


48




a


can be used to preclude movement of the object. Further securing the object with pin


48




a


can be especially beneficial when a tool is applied to the object that has a tendency to adversely displace or move the object. Typically, the pin


48




a


is located one row above the deployed pins


48


forming the support structure. Once the pins


48


are deployed to the use position P


2


, the operator of the jaw assembly


10


selectively retracts a plurality of pins


48


to form the support structure and the securing pin


48




a


. The operator of jaw assembly


10


can manually deploy the pin


48




a


forming the restricting structure with a magnet to prevent lateral movement of the object.




When supporting and securing an object O in an elevated position above the deck


28


and deck surface


29


, the jaw assembly


10


functions in a manner similar to conventional parallels. However, the jaw assembly


10


has a number of significant distinctions and benefits when compared to conventional parallels. The jaw assembly


10


is single unit with independently adjustable pins


48


that form a support structure to secure and support an object in a multiple elevated positions above the deck


28


. Once installed in the vise, the jaw assembly


10


is fixed and does not require additional or separate components to secure and support different-sized objects. In contrast, parallels have limited configurations that elevate the object in a single, fixed position. Sets of parallels can offer multiple positions, but only one parallel can be installed in the vise at a time, and the remaining parallels must be stored a distance from the vise. Accordingly, the operator must spend valuable time selecting and installing the appropriate parallel. With the jaw assembly


10


, the time consuming process of selecting and installing different parallels is eliminated and the efficiency and the productivity of both the operator and the vise dramatically increase. The inability of the parallels to adjust to support the object reduces the efficiency of the parallels and increases the operating and equipment costs.




To support and secure an object in an elevated and angled position above the deck surface


28


, a pin


48


or an arrangement of pins


48


must be deployed to the use position, P


2


. Referring to

FIGS. 16-18

, objects O with different configurations and dimensions can be supported in an elevated and angled position by an assortment of pins


48


deployed to the use position P


2


. Once the pins


48


are deployed to the use position P


2


, the operator of the jaw assembly


10


can selectively retract a pin


48


or a plurality of pins


48


to form the support structure. By deploying pins


48


and then retracting pins


48


or a plurality of pins


48


, the operator can customize the support structure to match the shape and configuration of the object to be supported and secured at an angle θ by the jaw assembly


10


. As shown in

FIGS. 16-18

, the angle θ is defined relative to a horizontal axis A of the block


14


. The angle θ at which the object is supported can range between 0 and 90 degrees.




In

FIGS. 16 and 17

, the support structure is formed from the three pins


48


under the lower edge and side edge of the object O that are deployed to the use position P


2


. In

FIG. 18

, the support structure is formed from the four pins


48


under the side edges of the object O that are deployed to the use position P


2


.




Supporting and securing an object at an elevated and angled position enables the jaw assembly


10


to support and secure a wider variety of objects in the vise and increases the type of equipment that can be used or applied to the object. Accordingly, supporting and securing an object at an elevated and angled position increases the versatility and value of the jaw assembly


10


and eliminates the need for a set of individual mill angle jaws.




Unlike sets of parallels and mill angles, the jaw assembly


10


is not susceptible to problems caused by burrs and chips from the object worked upon. Once an object is worked upon, i.e. drilled, finished, or milled, burrs and chips from the object can accumulate on the deck


28


and deck surface


29


. The accumulation of burrs and chips can be lodged under the parallels and mill angles, thereby hampering the removal of the parallels and the installation of other parallels and mill angles. Burrs, chips, and other debris cannot accumulate under the jaw assembly


10


because the lower edge


38


of the block


14


is juxtaposed above the deck


28


.




Although the jaw assembly


10


is shown in a generally horizontal orientation in

FIGS. 1-18

, the jaw assembly


10


can be operated in a generally vertical orientation. This can occur when the vise


12


is integrated into a machine or manufacturing process and increases the utility and versatility of the jaw assembly


10


. In this configuration, a portion of the object O can extend beyond the outer dimensions of the jaw assembly


10


and work can be more easily on the object O.




While particular embodiments of the invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications of the present invention, in its various aspects, may be made without departing from the invention in its broader aspects, some of which changes and modifications being matters of routine engineering or design, and others being apparent only after study. As such, the scope of the invention should not be limited by the particular embodiment and specific construction described herein but should be defined by the appended claims and equivalents thereof. Accordingly, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention.



Claims
  • 1. A jaw assembly for use in a vise, comprising:a block having a plurality of apertures, the block further having a plurality of channels passing through a rear surface of the block, each of the channels having an first segment in fluid connection with an inlet hole and having a second segment in fluid communication with at least one of the apertures; and, a plurality of pins, wherein each pin is located within an aperture and wherein each pin is deployable to a use position and retractable to a non-use position.
  • 2. The jaw assembly of claim 1 wherein the channels extend in a generally longitudinal direction of the block.
  • 3. The jaw assembly of claim 1 having at least one fluid passageway, the passageway extending from the inlet hole to at least one aperture.
  • 4. The jaw assembly of claim 1 including a plate secured to the rear surface of the block to enclose the channels.
  • 5. The jaw assembly of claim 4 including a means for securing the plate to the block.
  • 6. The jaw assembly of claim 5 including a means for fixedly attaching the block and plate to the vise.
  • 7. The jaw assembly of claim 3 wherein the apertures have a first and second aperture portion, the first aperture portion having a diameter less than a diameter of the second aperture portion such that a ledge is formed between the first and second aperture portions, each pin having a stop, the engagement of the ledge and the stop preventing further deployment of the pin.
  • 8. The jaw assembly of claim 3 wherein the apertures have a first and second hole portion, the first hole portion having a diameter less than a diameter of the second hole portion forming a ledge between the first and second hole portions, each pin having a first and second pin portion, the firs pin portion having a diameter less than a diameter of the second pin portion, the engagement of the ledge and the second pin portion preventing movement of the second pin portion into the first hole portion.
  • 9. A jaw assembly for use in supporting and securing an object in a vise, comprising:a block having a plurality of apertures, the block further having a plurality of channels in a rear surface of the block, each of the channels having a first segment in fluid connection with an inlet hole and having a second segment in fluid communication with at least one of the apertures; a plate secured to the rear surface of the block, the plate adapted to enclose the channels; and, a plurality of pins, wherein each pin is located within an aperture and is in slidable engagement with the particular aperture.
  • 10. The jaw assembly of claim 9 having at least one fluid passageway, the passageway extending from the inlet hole to at least one aperture.
  • 11. The jaw assembly of claim 9 wherein pins within apertures of a common channel are concurrently deployable to a use position and independently retractable to a non-use position.
  • 12. The jaw assembly of claim 11 wherein the pins, when deployed to the use position, form a support structure that supports the object at an angle relative to a horizontal axis of the block.
  • 13. The jaw assembly of claim 12 wherein the angle ranges between 0 to 90 degrees.
  • 14. The jaw assembly of claim 12 wherein the angle is 15 degrees.
  • 15. The jaw assembly of claim 12 wherein the angle is 30 degrees.
  • 16. The jaw assembly of claim 12 wherein the angle is 45 degrees.
  • 17. The jaw assembly of claim 11 including means for securing the plate to the block.
  • 18. The jaw assembly of claim 17 including a means for fixedly attaching the plate and the block to the vise.
  • 19. The jaw assembly of claim 11 wherein the apertures have a first and second aperture portion, the first aperture portion having a diameter less than a diameter of the second aperture portion such that a ledge is formed between the first and second aperture portions, each pin having a stop, the engagement of the ledge and the stop preventing further deployment of the pin.
  • 20. The jaw assembly of claim 11 wherein the apertures have a first and second hole portion, the first hole portion having a diameter less than a diameter of the second hole portion forming a ledge between the first and second hole portions, each pin having a first and second pin portion, the first pin portion having a diameter less than a diameter of the second pin portion, the engagement of the ledge and the second pin portion preventing movement of the second pin portion into the first hole portion.
  • 21. A jaw assembly for use in supporting and securing an object in a vise, comprising:a block having a plurality of apertures, wherein each aperture is spaced a distance from a lower edge of the block, the block further having a first and second channel passing through a portion of the block, each of the channels having a first segment and second segment, the first segments in fluid connection with a first in let hole and the second segments in fluid communication with at least one of the apertures, the block further having a third and fourth channel passing through a portion of the block, each of the channels having a first segment and second segment the first segments in fluid connection with a second inlet hole and the second segments in fluid communication with at least one of the apertures; a plurality of pins, wherein each pin is located within an aperture and each pin is deployable to a use position and retractable to a non-use position.
  • 22. The jaw assembly of claim 21 having at least one fluid passageway, the passageway extending from the inlet hole to at least one aperture.
  • 23. The jaw assembly of claim 21 wherein the channels are in a rear surface of the block.
  • 24. The jaw assembly of claim 23 including a plate secured to the rear surface of the block, the plate adapted to enclose the channels.
  • 25. The jaw assembly of claim 24 including a means for securing the plate to the block.
  • 26. The jaw assembly of claim 25 including a means for fixedly attaching the block and plate to the vise.
  • 27. The jaw assembly of claim 22 wherein the apertures have a first and second aperture portion, the first aperture portion having a diameter less than a diameter of the second aperture portion such that a ledge is formed between the first and second aperture portions, each pin having a stop, the engagement of the ledge and the stop preventing further deployment of the pin.
  • 28. The jaw assembly of claim 22 wherein the apertures have a first and second hole portion, the first hole portion having a diameter less than a diameter, of the second hole portion forming a ledge between the first and second hole portions, each pin having a first and second pin portion, the first pin portion having a diameter less than a diameter of the second pin portion, the engagement of the ledge and the second pin portion preventing movement of the second pin portion into the first portion.
  • 29. The jaw assembly of claim 22 wherein the pins within apertures of a common channel are concurrently deployable to a use position and independently retractable to a non-use position.
  • 30. The jaw assembly of claim 22 wherein the pins, when deployed to the use position, form a support structure that supports the object in an elevated position above the lower edge of the block.
  • 31. A jaw assembly for use in supporting and securing an object in a vise, comprising:a block having a plurality of apertures, wherein each aperture is spaced a distance from a lower edge of the block, the block further having a first and second channel passing through a rear surface of the block, each of the channels having a first segment and second segment, the first segments in fluid connection with a first inlet hole and the second segments in fluid communication with at least one of the apertures, the block further having a third and fourth channel passing through the rear surface of the block, each of the channels having a first segment and second segment, the first segments in fluid connection with a second inlet hole and the second segments in fluid communication with at least one of the apertures; a plate secured to the rear surface of the block, the plate adapted to enclose the channels; and, a plurality of pins, wherein each pin is located within an aperture and each pin is deployable to a use position and retractable to a non-use position.
  • 32. The jaw assembly of claim 31 having at least one fluid passageway, the passageway extending from the inlet hole to at least one aperture.
  • 33. The jaw assembly of claim 32 including a means for securing the plate to the block.
  • 34. The jaw assembly of claim 33 including a means for fixedly attaching the block and plate to the vise.
  • 35. The jaw assembly of claim 32 wherein the apertures have a first and second aperture portion, the first aperture portion having a diameter less than a diameter of the second aperture portion such that a ledge is formed between the first and second aperture portions, each pin having a stop, the engagement of the ledge and the stop preventing further deployment of the pin.
  • 36. The jaw assembly of claim 32 wherein the apertures have a first and second hole portion, the first hole portion having a diameter less than a diameter of the second hole portion forming a ledge between the first and second hole portions, each pin having a first and second pin portion, the first pin portion having a diameter less than a diameter of the second pin portion, the engagement of the ledge and the second pin portion preventing movement of the second pin portion into the first hole portion.
  • 37. The jaw assembly of claim 32 wherein the pins, when deployed to the use position, form a support structure that supports the object in an elevated position above a deck surface of the vise and at an angle relative to a horizontal axis of the block.
  • 38. The jaw assembly of claim 32 wherein the angle ranges between 0 and 90 degrees.
  • 39. The jaw assembly of claim 32 wherein the pins, when deployed to the use position, form a support structure that supports the object in an elevated position above the lower edge of the block and at an angle relative to a horizontal axis of the block.
  • 40. The jaw assembly of claim 39 wherein the angle ranges between 0 and 90 degrees.
  • 41. A jaw assembly for use in a vise, the jaw assembly permitting an object to be worked on to be secured and supported at an elevated position, the assembly comprising:a block having a first set, a second set, and a third set of apertures spaced a distance from the deck surface, the block further having a first, a second, and a third longitudinal channel passing through a portion of the block, each of the channels having a first segment in fluid connection with an inlet hole and a second segment in fluid communication with at least one of the apertures; a plurality of pins, wherein each pin is located within an aperture and wherein each yin is deployable to a use position and retractable to a non-use position; and wherein the first set of apertures intersect the first channel to define a first fluid passageway, the second set of apertures intersect the second channel to define a second fluid passageway, and the third set of apertures intersect the third channel to define a third fluid passageway.
  • 42. The jaw assembly of claim 41, wherein the pins, when deployed to the use position, form a support structure that supports the object in elevated position.
  • 43. The jaw assembly of claim wherein the channels are in a rear surface of the block.
  • 44. The jaw assembly of claim 43 including a plate secured to the rear surface of the block, the plate adapted to enclose the channels.
  • 45. The jaw assembly of claim 44 including a means for securing the plate to the block.
  • 46. The jaw assembly of claim 44 including a means for fixedly attaching the block and plate to the vise.
  • 47. The jaw assembly of claim 42 wherein each aperture of the first set, second set, and third set of apertures has a first and second aperture portion, the first aperture portion having a diameter less than a diameter of the second aperture portion such that a ledge is formed between the first and second aperture portions, each pin having a stop, the engagement of the ledge and the stop preventing further deployment of the pin.
  • 48. The jaw assembly of claim 42 wherein each aperture of the first set, second set, and third set of apertures has a first and second hole portion, the first hole portion having a diameter less than a diameter of the second hole portion forming a ledge between the first and second hole portions, each pin having a first and second pin portion, the first pin portion having a diameter less than a diameter of the second pin portion, the engagement of the ledge and the second pin portion preventing movement of the second pin portion into the first hole portion.
  • 49. A jaw assembly for use in a vise, comprising:a block having a plurality of apertures, the block further having a first inlet hole in fluid connection with at least one channel passing through a rear surface of the block, the channel having a portion in fluid communication with at least one of the apertures, the block further having a second inlet hole in fluid connection with at least one channel passing through a rear surface of the block, the channel having a portion in fluid communication with at least one of the apertures; a plate secured to the rear surface of the block, the plate adapted to enclose the channels; and, a plurality of pins, wherein each pin is located within an aperture and wherein each pin is deployable to a use position and retractable to a non-use position.
US Referenced Citations (7)
Number Name Date Kind
1453176 Perrine Apr 1923 A
2882771 Blazek Apr 1959 A
4558856 Shaffer Dec 1985 A
4602772 Wight et al. Jul 1986 A
4706949 Dossey et al. Nov 1987 A
4960270 Fitzpatrick Oct 1990 A
6345816 Fitzpatrick Feb 2002 B1
Non-Patent Literature Citations (2)
Entry
Kurt Anglock Vise Data Sheet (1 pg).
Kurt II 2nd Generation Precision Machine Vises—VersaLock and DoubleLock Data Sheet (1 pg).