The present invention relates to wheelchairs and more particularly to a power-adjustable wheelchair.
Powered wheelchairs have greatly increased the mobility of wheelchair occupants. Today's powered wheelchairs can provide movement for users of a wide range of disabilities, in some cases with the touch of a single button. Wheelchair bases, which can be conventionally attached to a variety of different seat assemblies, can be provided with a number of different drive options and control options to accommodate a wide range of users and a wide range of settings.
As wheelchairs progress, however, occupants continually spend greater amounts of time in them, often fixed in a single position for extended periods. For this reason, it is known in the wheelchair industry to provide wheelchairs with a tilt assembly. The tilt assembly may be powered, and generally allows the seat assembly to pivot from an “in use” position where the seat is essentially horizontal to a “weight shifting” position where the seat is angled backwards approximately 55 degrees. The tilt dramatically shifts the weight of the user to prevent ulcers and “bed sores,” encourage blood drainage from lower extremities, and prevent other problems related to sitting in a single position for a long period.
Unfortunately, while these conventional tilt assemblies often provide much needed relief for wheelchair occupants, the occupant is precluded from carrying on normal day-to-day functions when the seat is in the “weight shifting” position.
Furthermore, even with the numerous seating options available, it is extremely difficult to provide wheelchair seat assemblies that can accommodate a broad range of unique disabilities and special needs. Additionally, each wheelchair user's needs may change over time, making wheelchairs that were once properly fitted become uncomfortable and less usable, sometimes forcing the purchase of a different seat assembly altogether.
The above mentioned difficulties are overcome by the present invention, wherein a wheelchair seat is provided with a 6-way power adjustment assembly that allows a user to control the depth and angle of the wheelchair seat relative to the wheelchair base.
In one embodiment, the wheelchair includes a seat depth adjustment mechanism and a seat angle adjustment mechanism that provide adjustment of the forward and rearward horizontal position of the seat, and the vertical position of both the rear portion and the front portion of the seat. The adjustment mechanisms provide adjustment for the seat and back support independent of any armrests or foot rests.
In another embodiment, the wheelchair additionally includes a tilt assembly. The tilt assembly provides tilt for the entire adjustable seat assembly relative to the base.
In another embodiment, the tilt assembly is actuated by fixed and movable telescopic rails. The movable rails may be translated within the fixed rails by an actuator that includes battery-operated motors. The movable rails are pivotally attached to a first portion of the seat assembly. A pivot linkage is attached between a second portion of the seat assembly and the fixed rails. As the movable rails are translated, the seat assembly is driven forward such that it pivots about the pivotal attachment and the linkage.
As disclosed, the invention allows occupants to easily change position at any time. The changes may be dramatic to provide a complete weight shift, or they may be very minor to allow users to respond to any slight discomfort or change in surroundings.
These and other objects, advantages, and features of the invention will be more fully understood and appreciated by reference to the description of the current embodiments and the drawings.
A wheelchair manufactured in accordance with one embodiment of the present invention is shown in
Shown in
The seat assembly 14 includes a seat 15, a back support 16, and a seat adjustment assembly 17. The seat 15 includes one of a wide variety of conventional seat pans 19 and a similarly conventional cushion 21 on the seat pan 19. The seat pan 19 includes a front portion 23, right and left sides 25, 27 and a rear portion 29. The seat pan 19 conventionally attaches to the seat supports 126a-b (described below) with fasteners (not shown) extending through holes 103 in the seat pan 19 and corresponding holes 105 in the seat supports 126a-b. The back support 16 is also generally a standard part and, as shown in
As shown in
The outer rails 60 may be attached to the tilt assembly 13, which is attached to the base 12. This embodiment is shown in
The inner rails 62 are telescopically received within the outer rails 60 and include a mounting section 66 that extends outwardly through the mouth 68 of the outer rail 60 to provide a mounting surface for the seat angle adjustment mechanism 20. The inner rail 62 and outer rail 60 are preferably roll-formed steel, but may be extruded from aluminum, aluminum alloys or other suitable materials. The various mounting holes (as shown in the drawings and described in more detail below) are drilled or punched in the rails 60 and 62 after they are formed. A pair of ball bearing cages 63, and ball bearings (not shown) are assembled between the outer rail 60 and the inner rail 62 to reduce friction and facilitate smooth, stable and easy telescopic movement of the rails (See
The seat depth adjustment mechanism 22 further includes a seat depth actuator assembly 70 that controls movement of the inner rail 62 with respect to the outer rail 60, and consequently the fore/aft position of the seat 14 with respect to the base 12. The actuator assembly 70 includes an electric motor 72, a pair of lead screws 74a-b, a pair of right angle gear boxes 76a-b and a pair of shafts or flex cables 86a-b. The gear boxes 76a-b are preferably fixedly mounted to the inner rails 62 by a nut and bolt, or other conventional mounting method, and include a receptacle 91 for receiving the shafts 86a-b. The motor 72 is fixedly mounted to a motor mounting bracket 78. The mounting bracket 78 includes a rail leg 80 that is also conventionally fixedly mounted to one of the inner rails 62. The motor 72 is attached to the bracket 78 such that shafts 86a-b extend from each side of the motor 72, and into the receptacles 91 and gear boxes 76a-b. Spacer tubes 87a-b are fitted over the shafts 86a-b to contain the shafts 86a-b. The gear boxes 76a-b extend through the mounting section 66 of the inner rails 62, and include a gear arrangement and an internally threaded lead screw hole 84 on the inside of the inner rails. The lead screws 74a-b are fixedly mounted within the mouth 68 of the outer rails. In the illustrated embodiment, one end of the lead screw 74a-b is conventionally mounted directly to the rail 60 by a nut and bolt, or other suitable method. A bushing, such as a rubber cushion, may be interposed between the lead screw 74a-b and the rail 60. The other end of the lead screw 74 is attached to the rail 60 by a lead screw stop 88. The lead screw stop 88 is fixedly attached to the rail 60 and includes a bushing 89 receiving the end of the lead screw 74a-b and fitted into the lead screw stop 88. The lead screw stop 88 prevents the gearbox 76 from traveling too far along the lead screw 88.
In the operation of the seat depth adjustment mechanism 22, rotation of the motor 72 results in axial rotation of the shafts 86a-b. The shafts 86 extend into the gear boxes 76a-b to activate the gear arrangement. This causes the lead screw hole 84 to rotate within the gearbox 76, and causes the inner rails 62 to move telescopically within the outer rails 60 along the lead screws 74a-b. In this embodiment, the armrests 65a-b and foot rests 95 remain fixed, because they are attached to the outer rails 60.
As noted above, the seat angle adjustment mechanism 20 controls the angle of the seat 15 and back support 16 with respect to the base 12. The seat angle adjustment mechanism 20 includes fore 110 and aft 112 axles that are connected to the seat supports 126a-b. The seat supports 126a-b are generally a pair of rails that extend under the seat pan 19 and are conventionally attached to the bottom of the seat pan 19. Axle mounting brackets 114a-d are mounted toward the front and rear ends of each inner rail 62. The brackets 114a-d are generally triangular in shape, and each includes a pair of bolt holes 115 and a bushing 116. The bushings 116 are configured to trap and rotatably receive the ends of the corresponding shafts 110 and 112. Each bushing 116 is preferably welded or otherwise affixed to the corresponding bracket 114a-d. A small amount of grease may be applied to the interior of each bushing 116 to reduce friction and facilitate easy rotation of the axles 110 and 112. Although the brackets 114a-d are bolted to the inner rails 62 in this embodiment, they may alternatively be welded or otherwise attached. The fore axle 110 includes a shaft 118 having a crank 120, and a pair of devises 122a-b. The fore axle 110 is preferably manufactured from conventional steel rod. The crank 120 and devises 122a-b are preferably welded in place on the axle 110. Alternatively, the fore axle 110 may be integrally cast with the crank 120 and devises 122a-b. The crank 120 is operatively interconnected with the fore tilt actuator assembly 130. More specifically, the crank 120 is adapted to pivotally receive the actuator nut 138 of the fore tilt actuator assembly 130 (described below). The devises 122a-b are located near opposite ends of the shaft 118 and are adapted to pivotally mount directly to the seat supports 126a-b.
The fore angle adjustment actuator 130 is provided to rotate the fore axle 110 and consequently control the height of the front of the seat 15 and the back support 16. The fore angle adjustment actuator 130 generally includes a motor 132, a lead screw 134, a 90 degree drive gear box 136 and an actuator nut 138—all of which are generally conventional, premanufactured components that are available from a variety of well-known suppliers. The motor 132 is attached to the motor mounting bracket 78 by a shoulder bolt 135 that extends through a mounting portion 137 on the gear box 136 and a corresponding hole 139 on the rail leg 80 of the bracket 78 so that the motor 132 can pivot about the bolt 135. In operation, rotation of motor 132 results in rotation of lead screw 134 and consequently linear movement of the actuator nut 138 along the lead screw 134. The linear movement of the actuator nut 138 is translated into rotational movement of the fore axle 110 by virtue of crank 120. The rotational movement of the axle 110 results in arcuate movement of the devises 122a-b, and consequently vertical linear movement of the front of the seat supports 126a-b and front of the seat 15.
The aft axle 112 is essentially the mirror image of the fore axle 110, having a shaft 150, a crank 152 and a pair of devises 154a-b. Unlike the fore axle 110, the devises 154a-b of the aft axle 112 are connected to the seat supports 126a-b by a linkage 160. The linkage 160 is pivotally connected between the clevis 154a-b and the corresponding seat supports 126a-b. The linkage 160 accommodates for the change in distance between the devises of the fore axle 110 and aft axle 112 that results from separate operation of the axles 110 and 112. The aft angle adjustment actuator 162 is the mirror image of the fore angle adjustment actuator 130, and includes a motor 164, a lead screw 166, a 90 degree drive gear box 168 and an actuator nut 170. The aft motor 164 is mounted to a mounting hole 141 in the motor mounting bracket 78 in the manner described above in connection with the fore angle adjustment actuator 130. Operation of the motor 164 results in rotational movement of the lead screw 166 and, in turn, linear movement of the actuator nut 170 along the lead screw 166. Linear movement of the actuator nut 170 causes rotation of the axle 112 and arcuate movement of the devises 154a-b. The arcuate movement of the devises 154a-b results in vertical movement of the rear of the seat supports 126a-b and consequently the rear of the seat 15 and back support 16. The separate fore 130 and aft 162 angle adjustment actuators permit the front and rear of the seat 15 including the back support 16 to be independently raised and lowered. As with the seat depth adjuster 22, the armrests 65a-b and the foot rests 95 do not move with the actuation of the seat angle adjuster 20 because they are attached to the fixed rails 60.
Referring now to
The tilt rails 30 and 32 are generally, but not necessarily, the same as the seat adjustment rails 60, 62, and therefore will not be described again in great detail. The fixed rails 30 include a front edge 46 and a rear edge 48, and further include mounting brackets 42 for attachment to a conventional wheelchair base 12. The brackets 42 are preferably welded to the rails 30, and define additional mounting holes 40 for attachment to the base 12, or to another member, such as a post 8 that will fit into a tubular column 6 on the base 12. A cross member 44 preferably attaches between the front edges 46 of the fixed rails 30, and includes identical devises 50a-b conventionally attached to the cross member 44 adjacent to each of the respective fixed rails 30. The movable rails 32 translate telescopically within the fixed rails 30 and may include bearing cages 45 to reduce friction. The movable rails 32 include pivot rod receptacles 52a-b that are attached to the mounting section 54 of the movable rails 32, such that a portion 51 of the receptacles 52a-b defining a mounting hole 56 extends near the top of the rail 32. The mounting holes 56 are aligned with holes 83 in the pivot rod brackets 79a-b on the outer rails 60 of the seat adjustment assembly 17, so that the pivot rod 34 may extend through the holes 83 and 56 to pivotally connect the movable tilt rails 32 and the outer seat adjustment rails 60. The pivot linkages 36a-b are preferably steel or aluminum members that include a first end 57 and a second end 58, with a mounting hole at each end. As shown, the linkages 36a-b are bent at a first elbow 222 and a second elbow 224, however, the linkages may alternatively be straight. The first ends 57 of the linkages 36a-b are pivotally attached to the devises 50a-b on cross member 44, for instance, by aligning the front mounting hole within the clevis and inserting a pin (not shown) through the clevis and mounting hole. The second ends 58 are pivotally attached to the posts 85 on the seat adjustment outer rails 60, such that the posts 85 extend through the rear mounting holes.
The tilt actuation assembly 38 controls the movement of the movable rails 32 within the fixed rails 30, and includes at least one, but preferably two electric motors 226a-b, a drive shaft 228, a pair of lead screws 230a-b, and a pair of 90-degree drive gear boxes 232a-b. Alternatively, a pair of drive shafts (not shown) may be used on conjunction with a coupler. The motors 226a-b are preferably aligned parallel to each other, so that the drive shaft 228 can pass through both motors with both motors 226a-b acting together to rotate the drive shaft 228. The motors 226a-b are preferably mounted to the movable tilt rails 32 by a motor support 234. The motor support 234 includes a rod 236 that extends between the rails 32 and conventionally attaches to the rails 32 with brackets 238a-b on opposing ends and corresponding posts 244 extending from the movable rails 32. The motor support 234 further includes a U-shaped bracket 240 having an opening 242 extending through the U-shaped bracket for passage of the drive shaft 228, and mounting holes on either side of the opening for bolts 239 that pass through both motors and the holes to support the motors in an aligned position. A pair of tubes 237a-b slide over the ends of the drive shaft 228 to contain the drive shaft 228. The gear boxes 232a-b are mounted to the mounting section 54 of the rails 32, and include a pair of receptacles 246a-b on one side of the mounting section and a pair of gear arrangements on the other side similar to the gear boxes 76a-b of the seat depth adjuster 70. One end of the lead screws 230a-b is mounted to the inside of the fixed rails 30, for instance, by bolts that extend through mounting holes 245 on the lead screw 230 and corresponding holes 247 on the rails 30. The other end may be supported by a locator block 249 mounted inside the rear edge 48 of the rails 30.
In operation, as the drive shaft 228 rotates, the gear boxes 232 travel simultaneously along lead screws 230a-b, causing linear movement of the gear boxes 232 along lead screws 230a-b, and consequently telescopic movement of the movable rails 32 inside the fixed rails 30. As the rails 32 translate forward, the seat assembly 14 is pushed forward by the attachment of the movable rails 32 to the outer rails 60 with the pivot rod 34. As the seat assembly 14 is pushed forward, the front end 57 of the pivot linkages 36a-b remains fixed to the cross member 44 of the fixed rails 30. As a result, the rear end 58 of the pivot linkages 36a-b is forced upward, consequently forcing the front end of the seat assembly 14 upward by the attachment at the posts 85, as the back of the seat assembly pivots about the pivot rod 34. A spring or other assist mechanism (not shown) may be used to aid in the initial tilt of the seat. Since the armrests 65a-b and foot rest brackets 71, including foot rests 95, are attached to the fixed rails 60 of the seat assembly 14, they tilt with the seat assembly 14.
Referring again to
The above description is that of the current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular.