The present invention relates to an adjuster for a printing press. More particularly this invention concerns an adjuster for the rollers of a printing press.
In a printing press, the rollers are each carried on at least one support that is movable linearly on a respective guide.
In printing with such a printing press ink is typically transferred from a print roller onto a substrate or web gripped between the print roller and a counter-pressure roller. Flexographic printing is basically performed by three rollers. An anilox roller transfers ink to a printing roller whose textured surface holds the ink and prints the ink onto a substrate sandwiched between the print roller and a counter-pressure roller. Flexographic printing can be performed with a wide range of water- or oil-base inks, and prints well on a variety of different substrate materials like plastic, foil, acetate film, paper, tissue, and other similar materials.
Adjustment of the rollers is important for the operation of a printing press. Typically two adjustment modes are used:
1. Coarse adjustment in which the rollers are moved at high speed in order to achieve a fast clearance that could be used for a change of formats on the printing roller or for maintenance.
2. Fine adjustment of the rollers necessary for precise movement in order to optimize the printing quality for example with a different substrate.
U.S. Pat. No. 3,604,350 provides a solution for a coarse and fine adjustment of a roller of a flexographic printing press where the coarse adjustment is effected by a pair of gears mounted on a transverse movable gear shaft. For coarse adjustment, the shaft is moved into a position where the gears engage a rack on a support of a roller, in this position rotation of the shaft imparts fast movement to the roller. For fine adjustment, the shaft is moved into a position where the gears are not engaged with the rack and movement of the rollers is only performed by spindles extending parallel to the movement direction of the roller.
Another solution for a combination of coarse and fine adjustment is published in the German application DE 102 42 009. It describes a printer with spindles that are parallel to the movement direction of the roller and engageable with gears mounted on motor-driven shafts. For coarse adjustment the shaft is moved into a position in which the gears are engaged with the spindles and automatic rotation of the motor driven shaft provides fast movement of the roller. Fine adjustment is performed by manual rotation of the spindles with the shaft positioned such that the gears are disengaged from the spindles.
Disadvantages of the existing solutions for coarse adjustment are additional drives or actuators, force transfer, bearing, and coupling elements. In addition, no sufficient precise predetermining of individual formats and no simultaneous automatic and manual operation are possible. The required space and the construction costs of the known solutions for additional coarse adjustment are also very substantial. The necessary special adaptation to circumstances, in other words the lack of universality, is another shortcoming of the known solutions.
For this reason, the object of the invention is to find a universal solution with minimal construction costs and the least amount of required space, and that can be manually driven or motor-driven, and at the same time is very rigid and not sensitive to external influences such as dirt.
The adjuster according to the invention is used with first and second print rollers carried on respective first and second supports and has a first spindle extending along and rotatable about an axis between the supports and formed with a pair of axially spaced screwthreads of the same hand but of different pitches. One of the screwthreads is threaded into the first support and the other into a first nut rotatable about the axis and axially fixed in the second support. A mechanism serves for either arresting the nut against rotation relative to the second support and or rotating the nut relative to the second support.
In other words, the object of the invention is attained with an adjuster having at least two rollers each carried on a respective support that is movable in a straight line on a respective guide. The spacing between the rollers is determined by spindles that have at least two screwthreads of the same hand but with slightly different pitches. One of the screwthreads is threaded into one of the supports and the other into a nut carried on the other of the supports.
The use of at least one spindle that has at least two screwthreads of the same hand but slightly different pitch in combination with at least one nut rotatable mounted to one of the support and optionally rotationally locked to the spindle or in the support enables one to perform coarse and fine adjustment of a roller by rotation of the spindle.
For coarse adjustment of the rollers one of the screwthreads engages a nut rotatable in a bearing in the second support while the other screwthread directly engages the first support. Rotation of the spindle has no significant impact on the axial movement of the second support in which the nut is rotatable in a bearing, because the force applied by the screwthread is mainly transformed into rotation and not to axial movement of the nut. Since the nut is rotatable mounted in the bearing the corresponding second support is not moving axially. In contrast rotation of the spindle causes axial movement of the respective first support. Therefore, relative axial movement between both supports depends on the pitch of the screwthread that is engaged with the first support.
For fine adjustment of the roller the nut is rotationally locked to its respective support. Rotation of the spindle in this rotationally locked nut leads to relative axial movement of the spindle to a second support in which the nut is rotationally locked. The corresponding first support, which can move relative to the second on a longitudinal linear bearing, is forced to move axially because the rotation of the screwthread of the spindle is transformed into the axial movement by the other screwthread threaded in its support. Since the screwthreads are of the same hand, the motion of the support is opposite to the axial movement of the spindle. The relative movement between both supports is then defined by the difference between the pitches of the screwthreads.
An adjuster according to this invention has the advantage that a coarse and fine adjustment between two rollers could be effected on both axial ends with a single spindle and at least one nut that is rotationally locked to the spindle or in the support. This enables a very compact solution without additional force-transferring devices, like gears or shafts. Due to the small number of mechanical elements this concept provides also a solution with low maintenance requirements. Since the relative movement between the rollers only depends on the difference between the pitches the screwthreads it is also possible to achieve very precise movement, even with screwthreads that have a large pitch.
In one form of the invention, the adjuster is used in a printing press that has three press rollers on respective relatively movable supports, namely a counter-pressure roller on a frame, a printing roller on a slide and an anilox roller on a support.
The implementation of the adjuster in a printing press with three press rollers on at least three supports components has the advantage that the positions of the rollers could be adjusted with devices that have a compact and maintenance friendly design.
An embodiment of the invention that could be preferably used for flexographic printing has at least one spacing determining spindle between the support and the slide and having at least one spacing determining spindle between the frame and the slide, and the nuts are rotatable mounted to the slide in bearings and the screwthreads seated in the support and in the frame.
In this way the embodiment of the invention provides a fine adjustment of the spacing between the printing roller on the slide and the anilox roller on the support, which defines the amount of ink that is transferred from anilox roller to the printing roller. Also the spacing between printing roller and the counter-pressure roller on the support could be precisely adjusted in order to define the pressure exerted on the substrate between both rollers. In addition this configuration provides a coarse adjustment of the spacing between the anilox roller and the printing roller as well as between the printing roller and the counter pressure roller. Since both bearings are on the slide on which the printing roller is journaled, the printer roller represents the reference point for the movement of the anilox roller and the counter pressure roller.
This embodiment of the invention has the advantage that the spacing between printing roller and the anilox and counter-pressure roller could be adjusted in a very precise way in order to control the printing quality by regulation of the transferred ink and the applied pressure on the substrate. Furthermore it allows a quick release of the printing roller for example for a change of formats or maintenance.
According to an advantageous embodiment of the adjusters, at least one of the nuts is rotationally lockable to the spindle by a first clamp or to the respective support by a second clamp.
According to this embodiment the nut can be rotationally fixed to the spindle or to the bearing for defined movement in the coarse adjustment mode because axial movement of the spindle relative to the nut, respective bearing and support, is restricted when the nut is rotationally locked to the spindle. Without the rotational locking between the spindle and the nut a part of the rotation of the spindle could be transformed into axial movement of the spindle due to the frictional resistance during the rotation in the bearing. Clamping levers could be preferably used in order to lock the nut to the spindle or to the bearing.
This embodiment of the invention has the advantage of improved precision of the adjuster because a marginal axial movement of the spindle relative to the support on which the nut is rotatable mounted is restricted. In particular it improves reproducibility of the adjuster, especially when switching between coarse and fine adjustment.
A further embodiment of the invention foresees that the nut is slotted and the adjuster further has means for biasing the nut axially.
Another similar embodiment of the invention is to provide the adjuster with nuts that are split transversely into at least two parts and the adjuster is provided with biasing means for urging the parts axially away from each other.
In this way both parts of the nut are pressed against the screwthread. Due to this configuration play between the nut and the screwthread is avoided.
The benefit of this embodiment of this invention is a durable precise movement of the printing rollers because play between nuts and spindle due to material wear can be compensated for. A durable spacing adjustment between the printing rollers enables good printing quality, especially for long lasting operations.
Another embodiment of the invention has a longitudinal force-generating element that is between the supports. This longitudinal force-generating element introduces a longitudinal force that pushes the supports apart or pulls them together. This longitudinal force-generating element could for example be a pneumatic, mechanic or electric actuator that is between the supports. In a preferred arrangement the longitudinal force-generating element is between slide and the support and/or between the slide and the frame.
This embodiment also has the benefit that durable precise movement of the printing rollers is effected because play between the nuts and the spindle due to material wear is compensated for. The defined spacing between slide and the support and/or between the slide and the frame enables good printing quality, especially for a long service life in the flexographic printing presses.
In a preferred embodiment of the invention the nut is rotationally drivable by an actuator. According to the presented invention drivable nuts provide another technical option to realize an adjuster for a roller with the coarse and fine adjustment.
For coarse adjustment the nut is rotatable in the bearing of a second support and rotationally locked to the spindle. The other screwthread is rotationally engaged in a first support. In this configuration rotation of the rotatable nut leads to rotation of the spindle without a transfer of longitudinal force to the corresponding second support. Due to the rotation of the spindle a longitudinal force is applied to the first support. In this case the relative movement between the supports is only determined by the pitch of the screwthread threaded into one of the supports.
For fine adjustment the driven nut is rotatable in a second support and also not rotationally locked to the spindle. The other screw thread is rotationally engaged in a first support. In this configuration the rotation of the drivable nut leads to axial movement of the spindle relative to the nut. At the same time the rotation of the spindle forces the first support to move axially. Due to the screwthreads of the same hand the motion of the first support is opposite to the axial movement of the spindle. The relative movement between both supports is than defined by the difference between the pitches of the screwthreads.
The adjuster according to this embodiment of the invention has the advantage that a coarse and fine adjustment could be easily effected by rotation of the nut, which is optionally rotationally locked to the spindle or in the bearing of a support. This solution enables a very compact adjuster with a minimum number of mechanical drive elements.
In a preferred embodiment of the invention the nut is rotationally driven by an actuator through a drive element. The drive element enables rotation of the nut by an actuator that is not directly connected with the nut. Preferably all of the nuts are rotationally drivable connected to a single actuator by a drive element in order to drive all spindles by only one actuator.
This solution has the advantage that only one actuator is necessary to drive all the spindles. Also the use of one actuator that is connected to all nuts by the same drive element ensures that all the spindles perform the same rotation. If the positioning of one roller depends on more than one spindle the same movement of the spindles ensures that the roller is precisely adjusted over its whole longitudinal length and not canted.
In one embodiment of the invention all of the nuts are rotationally connected to a manual drive section by a drive element. In this way all the spindles are manually driven by an actuator or drive. The benefit of this embodiment is that one actuator or drive could move all spindles in the same way at the same time. This enables precise adjustment over the whole length of the roller.
In a preferred embodiment of the invention the drive element that connects the actuator or the manual drive section with the rotatable nuts is a drive belt or chain.
By using a drive belt or drive chain rotation of the actuator or the manual drive section is directly transformed into rotation of the nuts. Especially the drive chain or the drive belt makes it possible to connect several nuts to one actuator with only one drive belt or chain. This provides the advantage that a connection of several nuts with an actuator or a manual drive could be effected in a very simple and effective way.
In a preferable embodiment of the invention the first clamp and/or the second clamp of each nut is automatically switchable. Automatically switchable clamps enable the automatic switching between coarse and fine adjustment. For fine adjustment the corresponding nut is not rotationally locked to the spindle and in the bearing. In contrast for the course adjustment the nut is rotationally locked to the spindle but not to the bearing.
Automatically switchable clamps have the advantage that the adjuster of a roller could be automatically switched between coarse and fine adjustment. This provides a very simple and compact solution for the automatic adjustment of a roller, especially for flexographic printing presses.
The above and other objects, features, and advantages will become more readily apparent from the following description, reference being made to the accompanying drawing in which:
As seen in
In order to adjust the spacing between the third anilox roller 9c and the second print roller 9b, the spindle 1a is axially coupled to the second slide support 7b and can rotate in the third support 7c.
For fine adjustment of both supports 7b and 7c the nut 4a is rotationally locked to the bearing 5a of the slidable second support 7b. In this mode the screwthread 6 is also firmly connected to the support 7c. Rotation of the spindle 1a leads to axial movement of the spindle 1a relative to the slidable second support 7b while the support 7c is moving in the opposite direction due to the identical orientation of the screwthreads 2a and 3a. A slightly different pitch of the screwthreads 2a and 3a leads to a small relative movement between both supports 7b and 7c.
For coarse adjustment the nut 4a is not rotationally fixed in the bearing 5 and is therefore rotatable in the slidable second support 7b. The screwthread 6 is rotationally locked to the support so that rotation of the spindle 1a leads to a movement of the support 7c relative to the spindle 1a. Since the nut 4 is rotatable in the second support 7b the relative position between the slidable second support 7b and the spindle 1a does not change on rotation of the spindle 1a. As result the whole displacement is determined by the screwthread 3b, so that the movement effected by one rotation is significantly larger than in fine adjustment mode.
According to a preferred embodiment of the invention one press roller is rotatable mounted to supports, and the position of the press rollers is given by the position of the supports. A typical flexographic printing press setup has three press rollers, namely the counter-pressure roller 9c, the print roller 9b and the anilox roller 9a. In a preferred version of this invention the spacing between the print roller 9b and anilox roller 9c is determined by at least one spindle 1a connected by the screwthread 2a with the nut 4a in the slidable second support 7b and by the screwthread 3a threaded into the support 7c. In addition the spacing between the counter-pressure roller 9a and the print roller 9b is determined by at least one spindle 1b engaged with screwthread directly to the support 7a and by the screwthread 2b to the nut 4b in the slidable second support 7b. In this configuration the nuts 4a and 4b are rotatable in the respective bearings 5a and 5b of the second support 7b carrying the middle print roller 9b.
There are thus five possible modes:
1. Fine adjustment with a driven spindle
2. Coarse Adjustment with a driven spindle
3. Coarse Adjustment with a driven spindle
4. Fine adjustment with a driven nut
5. Coarse adjustment with a driven nut
In this preferred embodiment of the invention the upper part 4′ of the split nut and the lower part 4″ of the split nut 4b are pushed in axially opposite directions by a biaser 11. This compensates for wear of the nut and/or screwthreads and minimizes the clearance between the nuts 4a and 4b and the respective screwthreads 2a and 2b.
A preferred embodiment of the invention is shown in
In a preferred embodiment of the invention a longitudinal force-generating element 13 is provided between the slidable second support 7b and the support 7c and between the slidable second support 7b and the support frame 7a so that a precise positioning between counter-pressure roller 9a and print roller 9b and between print roller 9b and anilox roller 9c could be effected.
A user-friendly embodiment of the invention is shown in
In this embodiment fine adjustment is effected when the nut 4a is rotatable in the bearing 5a and also not rotationally fixed to the spindle 1a. In this mode rotation of the nut 4a leads to a linear movement of the spindle 1a relative to the slidable second support 7b that is determined by the pitch of screwthread 2a. At the same time the support 7c is moving into longitudinal direction due to the rotation of the spindle 1a. The identically orientated screwthreads 2a, 3a lead to an opposite movement of the support 7c. The resulting movement is than determined by the difference of the pitch of the screwthreads 2a, 3a and therefore very precisely tunable.
The nut 4a is rotationally drivable connected to an actuator 15 by a drive element 14 in another preferred embodiment of the invention. This drive element is for example a belt, a chain or a combination of gears.
In a preferred version of the invention the spacing between the two supports 7b and 7c is determined by two spindles 1a that are both driven by one actuator 15 rotationally drivable connected by a drive element 14. In this way one actuator 15 could be used to adjust the positions of the rollers 9b and 9c along their longitudinal axes.
Another embodiment of the invention that is not shown in
In an embodiment of the invention that is not shown in the figures. all of the nuts 4a are rotationally connected to a single actuator 15 by a drive element 14 and all of the nuts 4a are rotationally fixed on the spindle 1a by a first clamping lever 12b or in the bearing 5 by a second clamping lever 12a. With this embodiment of the invention it is possible to drive all the spindles 1 with a single actuator 15 and automatically switch each spindle 1a between coarse or fine adjustment.
An adjuster or a roller according to this invention provides a solution with minimal construction costs and required space, that can be manually or motor driven to enable an easy change between coarse and fine adjustment.
This application is a continuation-in-part of U.S. patent application Ser. No. 14/354,791 filed 28 Apr. 2014 as the US-national stage of PCT/DE2013/000020 filed 16 Jan. 2013 with a claim to the priority of DE 10 2012 000 752.3 filed 18 Jan. 2012.
Number | Name | Date | Kind |
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1288612 | Kaelin | Dec 1918 | A |
2148800 | Billings | Feb 1939 | A |
2614800 | Garlinger | Oct 1952 | A |
2734410 | Gipperich | Feb 1956 | A |
3604350 | Rosenstadt | Sep 1971 | A |
4234177 | McDougal | Nov 1980 | A |
5471929 | Rogge | Dec 1995 | A |
Number | Date | Country |
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10242009 | May 2003 | DE |
Number | Date | Country | |
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20160101615 A1 | Apr 2016 | US |
Number | Date | Country | |
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Parent | 14354791 | Jul 2014 | US |
Child | 14953131 | US |