Claims
- 1. A method of adjusting a flying characteristic of a head within a sealed disk drive enclosure, comprising,
providing a disk drive enclosure containing a head, the atmosphere within the disk drive enclosure having certain properties, the enclosure being at least partially unsealed; testing a flying characteristic of the head; determining whether the flying characteristic is within a predetermined range of values; if the flying characteristic is not within the range, changing a property of the atmosphere sufficiently to bring the flying characteristic within the range; and sealing the disk drive enclosure.
- 2. The method of claim 1 wherein the flying characteristic comprises the flying height of the head.
- 3. The method of claim 1 further comprising sealing the disk drive at least about 90% prior to changing the property of the atmosphere.
- 4. The method of claim 3wherein the disk drive is sealed at least about 99% prior to changing the property of the atmosphere.
- 5. The method of claim 1 further comprising repeating the testing, determining and changing steps as an iterative process until the flying characteristic is within the predetermined range of values.
- 6. The method of claim 5 wherein the iterative process is performed using automatic feedback control.
- 7. The method of claim 1 wherein the testing step comprises writing a predetermined pattern on the disk surface, sending a readback signal by reading back the predetermined pattern, identifying sample values corresponding to the readback signal, and calculating a change in the flying height by utilizing the sample values.
- 8. The method of claim 1 wherein the property that is changed is selected from the group consisting of ambient pressure, ambient temperature, composition, mean free path and viscosity of a gas within the enclosure.
- 9. The method of claim 1 wherein the changing step comprises changing more than one of the properties of the atmosphere.
- 10. The method of claim 2 wherein the testing is performed in an operational disk drive assembly.
- 11. The method of claim 2 wherein the flying height is measured as mean gap flying height.
- 12. The method of claim 2 wherein the flying height is measured as maximum gap flying height.
- 13. The method of claim 2 wherein the flying height is measured as minimum gap flying height.
- 14. The method of claim 1 wherein the changing step comprises changing the ratio of two or more gases within the enclosure.
- 15. The method of claim 14 wherein the changing step comprises changing the ratio of helium to air within the enclosure.
- 16. A method of reducing variation between members of a group of sealed disk drives of the same type, each disk drive including an enclosure, the atmosphere within the disk drive enclosure having certain properties, and a head within the enclosure, the method comprising, for each disk drive:
testing a flying characteristic of the head; determining whether the flying characteristic is within a predetermined range of values; if the flying characteristic is not within the range, changing a property of the atmosphere sufficiently to bring the flying characteristic within the range; and sealing the disk drive enclosure.
- 17. The method of claim 16 wherein each disk drive includes multiple heads.
- 18. The method of claim 16 wherein the testing step has a predetermined level of measurement error, and the method further comprises selecting the predetermined range to be no greater than the level of measurement error.
- 19. The method of claim 16 comprising selecting the predetermined range so as to reduce the variation in the flying characteristic between the disk drives by at least 10%.
- 20. The method of claim 19 comprising selecting the predetermined range so as to reduce the variation in the flying characteristic by at least 25%.
- 21. The method of claim 16 wherein the flying characteristic comprises flying height.
- 22. The method of claim 16 wherein the property that is changed is selected from the group consisting of ambient pressure, ambient temperature, composition, mean free path and viscosity of a gas within the enclosure.
- 23. The method of claim 16 wherein the changing step comprises changing more than one of the properties of the atmosphere.
- 24. The method of claim 16 wherein the changing step comprises changing the ratio of two or more gases within the enclosure.
- 25. The method of claim 24 wherein the changing step comprises changing the ratio of helium to air within the enclosure.
- 26. The method of claim 16 wherein the testing step is performed within the enclosure.
- 27. A method of adjusting a flying characteristic of a head within a sealed disk drive enclosure, comprising,
providing a disk drive enclosure containing a head, the atmosphere within the disk drive enclosure having certain properties, the enclosure being at least 90% sealed and including an opening through which a gas can be introduced to the enclosure; testing a flying characteristic of the head; determining whether the flying characteristic is within a predetermined range of values; if the flying characteristic is not within the range, changing a property of the atmosphere sufficiently to bring the flying characteristic within the range; and sealing the opening to completely seal the disk drive enclosure.
- 28. A method of adjusting a flying characteristic of a head within a sealed disk drive enclosure comprising:
(a) providing a disk drive enclosure containing a head; (b) testing a flying characteristic of the head while the disk drive is operating at a predetermined speed; (c) determining whether the flying characteristic is within a predetermined range of values; and (d) if the flying characteristic is not within the range, adjusting the speed of the disk drive sufficiently to bring the flying characteristic within the range.
- 29. The method of claim 28 wherein the disk drive includes multiple heads.
- 30. A method of error correction within a sealed disk drive, comprising:
(a) providing a sealed disk drive containing a head that flies at a predetermined flying height when the disk drive is operating at a predetermined speed; (b) monitoring a characteristic of the disk drive when the disk drive is in use; and (c) adjusting the speed of the disk drive in response to changes in the characteristic.
- 31. The method of claim 30 wherein the characteristic is selected from the group consisting of the flying height, the pressure within the sealed disk drive, and the read/write performance of the disk drive.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part application of and claims priority to U.S. application Ser. No. 10/012,063, filed on Nov. 13, 2001, the full disclosure of which is incorporated by reference herein.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
10012063 |
Nov 2001 |
US |
Child |
10340009 |
Jan 2003 |
US |