Adjustment mechanism for workstation

Information

  • Patent Grant
  • 6484648
  • Patent Number
    6,484,648
  • Date Filed
    Thursday, April 12, 2001
    23 years ago
  • Date Issued
    Tuesday, November 26, 2002
    21 years ago
  • Inventors
  • Examiners
    • Mai; Lanna
    • Anderson; Gerald A.
    Agents
    • Moyne; Mary M.
    • McLeod; Ian C.
Abstract
The adjustment mechanism (10) includes a stationary first member (12) and a second member (20) telescopingly mounted in the first member. A threaded member (26) is rotatably connected at the first end (26A) to the upper end (20A) of the second member. The second end (26B) of the screw extends down through a top nut (38) fixably mounted on one end of a nut support (36). A spring (40) is mounted around the screw and the nut support extends between the lower end of the first member and the upper end of the second member. An operating mechanism is used to rotate the screw. The operating mechanism allows for fewer rotations of the handle (62) of the operating mechanism to move the work surface the desired amount.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




REFERENCE TO A “MICROFICHE APPENDIX”




Not Applicable




BACKGROUND OF THE INVENTION




(1) Field of the Invention




The present invention relates to an adjustment mechanism for adjusting the height of a work surface of a workstation. In particular, the present invention relates to an adjustment mechanism which uses rotation of a threaded member to adjust the height of the work surface. The threaded member is rotated by a handle through an operating mechanism having sprockets with different diameters which allows the threaded member to rotate at a faster rate than the rate the handle is rotated. The adjustment mechanism uses a spring to compensate for the load on the adjustment mechanism and to allow the user to rotate the handle using less force.




(2) Description of the Related Art




The related art has shown various adjustable height workstations which use a rotating, threaded member and a stationary nut to adjust the height of the table or workstation. U.S. patents which are illustrative are U.S. Pat. No. 1,943,280 to Arnold; U.S. Pat. No 5,022,327 to Solomon; U.S. Pat. No. 5,447,099 to Adams et al; U.S. Pat. No. 5,685,510 to Frankish; U.S. Pat. No. 5,845,590 to Seidel; U.S. Pat. No. 5,890,438 to Frankish; and U.S. Pat. No. 5,941,182 to Greene.




Arnold describes a table having four adjustable legs. Each leg contains an adjustment mechanism which includes a screw and a stationary nut. A sprocket is mounted at the end of each screw. The sprockets of all four adjustment mechanisms are connected together by a chain. The chain passes about a drive sprocket which is mounted on a crank or handle. When the handle is rotated, the drive sprocket rotates which rotates the sprockets and screw of each adjustment mechanism.




Solomon describes an adjustable overbed table. A rotatable screw shaft is used to adjust the table. A crank handle is attached to bevel gears which rotate bevel gears on the end of the rotatable screw shaft.




Adams et al describes a height adjustment mechanism for tables. The drive means for the mechanism comprises a gear box, a jack screw and a jack nut with a crank for rotating the jack screw by means of a pair of bevel gears. One of the bevel gears is secured to the end of the jack screw.




Frankish '510 and '586 describe a height adjustment system which includes a work-top member supported by a plurality of height adjustable legs. The legs have a stationary first leg part and a movable second leg part. A rotatable shaft extends vertically within the second leg part and has an upper portion and a lower portion. The lower portion is in the form of a screw. A pair of half nuts are positioned within the second leg part and act to position the screw within the second leg part. Vertical movement of the second leg part is also guided by at least one (1) linear bearing spaced between the first and second leg parts. The upper portion of the rotatable shaft is housed within a tubular member. A compression spring may be provided around the tubular member within the second leg part. The compression spring is retained between the lower part of the gear box housing and the base plate at the lower end of the first leg part. The compression spring is not rotatable and is fully supported within the second leg part to prevent buckling of the first leg part. The compression spring can compensate for external loads in the leg. The second leg part is secured at the upper end to the right angle gear box. The gear box includes a crown gear mounted on the upper end of the vertical shaft and a pinion gear engageable with the crown gear. The pinion gear is mounted on the end of a rotatable horizontal shaft which extends in a horizontal direction out of the gear box. The horizontal shaft is rotated by a drive mechanism comprising a winding mechanism including a rotatable drive shaft linked by universal joints and a first rotatable transmission member to a drive shaft. The drive shaft is connected to a rotatable drive transmission member which is connected to the horizontal shaft. A retractable handle is connected to the drive shaft for operating the winding mechanism. When the screw is rotated, the second leg part, gear box and work-top member move vertically relative to the first leg part.




Seidel describes an adjustable height table assembly. The base assembly includes a housing with a vertical leg extending upward and attached to the table top and movable within the housing. The housing also includes a pair of vertical guide members spaced from each other with a slide assembly slidably mounted to the guide members. The vertical leg is fixably mounted to the slide assembly. The vertical adjustment mechanism for the assembly includes a rotatable screw extending through a passage defined by the vertical leg. A tubular member is mounted within the housing between the vertical guide members, and receives the lower portion of the threaded member. A fixed nut is mounted toward the upper end of the tubular member and is threadably engaged with the threads of the screw. The table top support further includes an arm to which the table top is secured. The arm defines an axial passage, which is in communication with the passage formed in the vertical leg through which the screw extends. A driven sprocket is mounted to the screw toward its upper end, and a drive sprocket is rotatably mounted to the arm below the table top. A chain is engaged with the drive sprocket and with the driven sprocket, and a manually operable crank provides rotation of the drive sprocket, which is transferred through the chain and the driven sprocket to impart rotation to the screw and to thereby adjust the height of the table top.




Greene describes a vertically adjustable table which is adjustable using a crank handle. The leg assemblies include a stationary part and a movable part. The lifting mechanism comprises a ball screw and a ball nut. The ball nut is rigidly affixed to the stationary part of the leg assembly and the ball screw rotates in the ball nut. The table top is raised or lowered depending on the direction of rotation of the screw. The table uses a pulley and cable arrangement to ensure that the table raises and lowers in a level manner which obviating the need for a chain and sprocket. A miter gear set is used to convert horizontal torque applied by the user on the handle to the vertical torque needed to rotate the ball screw. The gear box mechanism is securely attached to a bracket which is secured to the movable portion of the leg assembly and to the underside of the table. The gear box mechanism is also securely attached to the ball screw.




Also of interest are U.S. Pat. No. 4,635,492 to Uebelhart; U.S. Pat. No. 5,088,421 to Beckstead and U.S. Pat. No. 5,282,593 to Fast which show the use of a motor to rotate the threaded member to adjust the height of a table or workstation.




There remains the need for an adjustment mechanism for use in adjusting the height of a work surface of a workstation which has a simple operating system which is manually operated by a handle which allows for fewer rotations of the handle by the user to obtain the required height adjustment and which uses a spring to compensate for a load on the work surface.




SUMMARY OF THE INVENTION




The present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; means for directly connecting the driven sprocket and the drive sprocket; and means for rotating the shaft and the drive sprocket wherein when the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded member in the threaded opening of the support such that the second member is moved relative to the first member.




Further, the present invention relates to a system for adjusting a height of a work surface of a workstation, which comprises: a primary adjustment mechanism including: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; and one alignment sprocket mounted on the threaded member adjacent the work surface; at least one secondary adjustment mechanism including: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and an alignment sprocket mounted on the threaded member adjacent the work surface; one drive sprocket directly connected to the one driven sprocket of the primary adjustment mechanism and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket of the primary adjustment mechanism; means for directly connecting the drive sprocket of the primary adjustment mechanism and the driven sprocket; and means for rotating the shaft and the drive sprocket wherein as the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded shaft of the primary adjustment mechanism and the alignment sprocket of the primary adjustment mechanism; and means for connecting the alignment sprocket of the primary adjustment mechanism to the alignment sprocket of the secondary adjustment mechanism so that when the threaded shaft and the alignment sprocket of the primary adjustment mechanism rotate, the alignment sprocket and threaded member of the secondary adjustment mechanism rotate so that the primary adjustment mechanism and the secondary adjustment mechanism move at substantially the same rate.




Still further, the present invention relates to a method for adjusting a height of a work surface of a workstation which comprises the steps of: providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the adjustment mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the adjustment mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; means for directly connecting the driven sprocket and the drive sprocket and means for rotating the shaft and the drive sprocket wherein when the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded member in the threaded opening of the support such that the second member is moved relative to the first member; and activating the means for rotating the shaft and drive sprocket such that the shaft and drive sprocket rotate which rotates the threaded member which moves the second member relative to the first member which vertically adjusts the work surface.




The adjustment mechanism of the present invention allows for quick and relatively effortless adjustment of a work surface of a workstation. The adjustment mechanism includes a stationary outer member and a movable inner member telescopingly mounted in the outer member. The outer member is mounted with a lower end adjacent the ground surface. The inner member is mounted with a lower end in the upper end of the outer member and the upper end adjacent to and in contact with the underneath surface of the work surface. A screw is rotatably connected at the first end to the upper end of the inner member. The second end of the screw extends down through a nut cap fixably mounted on one end of a nut support. The other end of the nut support is mounted on the lower end of the outer member. A spring is mounted around the screw and the nut support and extends between the lower end of the outer member and the upper end of the inner member.




A driven sprocket is fixably mounted on the first end of the screw. A drive sprocket is mounted on a shaft spaced apart from the driven sprocket preferably toward the front edge of the work surface. The driven sprocket is connected by a chain to the drive sprocket. The diameter of the drive sprocket is greater than the diameter of the driven sprocket. A handle for operating the adjustment mechanism is connected to the shaft. As the handle is rotated, the driven and drive sprockets rotate which rotates the screw. Due to the larger diameter of the drive sprocket, the driven sprocket will rotate at a faster rate than the handle. As the screw rotates, it moves up and down in the top nut causing the inner member to move up and down in the outer member, thus raising or lowering the work surface. The spring extending between the lower end of the outer member and the upper end of the inner member, compensates for the load on the adjustment mechanism and allows the handle to be rotated using a reasonable force even with a load on the work surface and allows the screw to rotate at a faster rate than the handle.




An alignment sprocket is preferably fixably mounted on the upper end of the screw. The alignment sprocket is connected by a chain to the alignment sprockets of the secondary adjustment mechanisms for the workstation. The alignment sprockets ensure that all the adjustment mechanisms of a single workstation adjust the work surface at the same rate. The alignment sprocket also allows a single operating mechanism to be used to adjust multiple adjustment mechanisms of an adjustment system provided on a single workstation.




The adjustment mechanism of the present invention allows for adjusting a work surface of a workstation a greater distance in fewer rotations of the handle. The adjustment mechanism also allows for the use of a reasonable force to rotate the handle regardless of the position of the work surface. The adjustment mechanism also allows for the application of a manageable force on the handle to adjust the work surface even when a load is applied to the work surface.




The substance and advantages of the present invention will become increasingly apparent by reference to the following drawings and the description.











BRIEF DESCRIPTION OF THE DRAWING(S)





FIG. 1

is a perspective view of the workstation


100


having the adjustment mechanism


10


.





FIG. 2

is a side cross-sectional view of the workstation


100


in the raised position with a portion of the adjustment mechanism


10


in cross-section.





FIG. 3

is a side cross-sectional view of the workstation


100


in the lowered position with a portion of the adjustment mechanism


10


in cross-section.





FIG. 3A

is a plan view of the drive sprocket


50


and the driven sprocket


48


and an alignment sprocket


266


of a secondary adjustment mechanism


200


.





FIG. 4

is an enlarged cross-sectional view of a portion of

FIG. 2

showing the driven sprocket


48


and the alignment sprocket


66


mounted on the screw


26


and showing the chains


60


.





FIG. 5

is an enlarged cross-sectional view of a portion of

FIG. 2

showing the second cantilever bracket


22


, the screw


26


and the support


36


.





FIG. 6

is a cross-sectional view along the line


6





6


of

FIG. 5

showing the first cantilever bracket


16


and first cantilever roller


18


and the second cantilever bracket


22


and second cantilever roller


23


.





FIG. 7

is a top schematic view of the operating assembly showing the first mounting bracket


14


, the driven sprocket


48


, the chain


60


, the drive sprocket


50


, the second mounting bracket


46


and the cover


64


.





FIG. 8

is a perspective view of the chain guide


70


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows the workstation


100


having the adjustment mechanism


10


of the present invention. The adjustment mechanism


10


provides a portion of one (1) of the legs


104


for the workstation


100


. The other legs


104


of the workstation


100


can be provided with secondary adjustment mechanisms


200


which do not include the operating system. The adjustment mechanism


10


extends between the foot


104


A of the leg


104


and the work surface


102


. In the embodiment shown, the workstation


100


has a rectangular work surface


102


with a pair of legs


104


spaced apart beneath the work surface


102


. However, it is understood that the work surface


102


could be of any size or shape. In addition, the number of adjustment mechanisms


10


and secondary adjustment mechanisms


200


would depend on the size of the work surface


102


and the load (not shown) on the work surface


102


. In the current embodiment, the adjustment mechanism


10


is not enclosed within a housing. However, it is understood that the adjustment mechanism


10


can be enclosed in a housing or outer fascia having any shape.




The adjustment mechanism


10


of the present invention includes a stationary first or outer member


12


and a movable second or inner member


20


(FIGS.


2


and


3


). The members


12


and


20


are telescopingly mounted together such that the inner member


20


is able to move relative to the outer member


12


essentially along the longitudinal axis A—A of the adjustment mechanism


10


. In the preferred embodiment, the members


12


and


20


are tubes having a cylindrical shape with a circular cross-section. However, it is understood that the members


12


and


20


could have any cross-sectional shape. In the preferred embodiment, the members


12


and


20


both have the same cross-sectional shape. However, the members


12


and


20


could have different cross-sectional shapes provided the members


12


and


20


are able to be telescopingly mounted together. The members


12


and


20


are preferably constructed of metal; however, the members


12


and


20


can be constructed of any durable, strong material.




The outer member


12


has a first or upper end


12


A and a second or lower end


12


B with a center bore


12


C extending therebetween. The upper end


12


A of the outer member


12


is open to allow for insertion of the inner member


20


. The lower end


12


B of the outer member


12


can be open or closed. In the preferred embodiment, the outer member


12


is fixably mounted at the lower end


12


B to the foot


104


A of the leg


104


of the workstation


100


(FIGS.


2


and


3


). The lower end


12


B of the outer member


12


can also extend through the foot


104


A and be mounted in the foot


104


A. A bracket (not shown) is preferably located on the lower end


12


B of the first member


12


. The bracket extends across the open lower end


12


B of the outer member


12


and allows for mounting of the nut support


36


. The bracket also provides a surface to which the bottom


40


B of the spring


40


rests and pushes against. In an alternative embodiment (not shown), the bracket at the lower end


12


B of the outer member


12


is a plate which extends completely across and completely covers and closes the lower end


12


B of the outer member


12


. In the preferred embodiment, a first cantilever bracket


16


is mounted in the upper end


12


A of the first member


12


(FIG.


5


). The first cantilever bracket


16


has an essentially circular shape with a D-shaped protrusion on one side and a center opening


16


A having a circular shape (FIG.


6


). In the preferred embodiment, the first cantilever bracket


16


is mounted in the center bore


12


C of the outer member


12


adjacent the upper end


12


A. The upper end


12


A of the outer member


12


is provided with a notch which accommodates the D-shaped protrusion of the first cantilever bracket


16


. A first cantilever roller


18


is mounted in the D-shaped protrusion of the first cantilever bracket


16


. The axis of rotation of the first cantilever roller


18


is perpendicular to the longitudinal axis A—A of the adjustment mechanism


10


. The first cantilever roller


18


can be of any well known type such as a roller bearing and can be constructed of any durable, low friction material. The first cantilever roller


18


preferably has an apple-core shape and is mounted in the D-shaped protrusion such as to extend into the center opening


16


A of the first cantilever bracket


16


. The first cantilever roller


18


extends into the center opening


16


A such that the roller


18


contacts the outer surface of the inner member


20


as the inner member


20


moves within the center bore


12


C of the outer member


12


. The radius or curvature of the center portion of the first cantilever roller


18


is preferably substantially similar to the radius or curvature of the outer surface of the inner member


20


. The first cantilever bracket


16


assists in allowing the inner member


20


to move smoothly in the outer member


12


when the work surface


102


is tilted or cantilevered which results in a tilting of the inner member


20


in the outer member


12


. The first cantilever bracket


16


is preferably constructed of plastic; however, it can be constructed of any durable material.




The inner member


20


has a first or upper end


20


A and a second or lower end


20


B with a center bore


20


C extending therebetween. The lower end


20


B of the inner member


20


is telescopingly received in the open, upper end


12


A of the outer member


12


(FIG.


5


). The outer diameter of the inner member


20


is of a size such that the inner member


20


easily slides within the center bore


12


C of the outer member


12


. A second cantilever bracket


22


is mounted on the lower end


20


B of the inner member


20


within the center bore


12


C of the outer member


12


(FIGS.


5


and


6


). The second cantilever bracket


22


has a center opening


22


A which allows the spring


40


, screw


26


and nut support


36


to extend between the ends


12


A,


12


B and


20


A,


20


B of the outer and inner members


12


and


20


. The size of the center opening


22


A is such that the spring


40


does not contact the second cantilever bracket


22


and can move easily within the center opening


22


A of the bracket


22


. The second cantilever bracket


22


includes a roller


23


on a side opposite the front edge


102


B of the work surface


102


when the adjustment mechanism


10


is mounted to the work surface


102


. The axis of rotation of the roller


23


is perpendicular to the longitudinal axis A—A of the adjustment mechanism


10


. The second cantilever roller


23


is mounted on the second cantilever bracket


22


such that the roller


23


extends beyond the outer surface of the inner member


20


. The inner member


20


is provided with a slot such that the roller


23


extends through the inner member


20


. In the preferred embodiment, the roller


23


is spaced a minimal distance from the inner surface of the outer member


12


when the second member


20


is sliding within the center bore


12


C of the outer member


12


during normal conditions such that if the inner member


20


is cantilevered or tilted, the second cantilever roller


23


contacts the inner surface of the outer member


12


. The center portion of the roller


23


has a convex curvature which has a radius similar to the radius of the inner surface of the outer member


12


. The roller


23


can be of any type such as a roller bearing and can be constructed of any well known, durable, low friction material.




The upper end


20


A of the inner member


20


is preferably fixably mounted to a first mounting bracket


14


which is mounted on the underneath surface


102


A of the work surface


102


(FIG.


4


). The first mounting bracket


14


preferably has a rectangular, plate-like shape and can be fastened to the underneath surface


102


A of the work surface


102


by any well-known means. The upper end


20


A of the inner member


20


is preferably welded to the first mounting bracket


14


. The first mounting bracket


14


preferably has a center opening to allow for insertion and removal of the driven sprocket


48


and the alignment sprocket


66


(FIG.


7


). The upper end


20


A of the inner member


20


is preferably provided with a cutout portion to allow the chain


60


for the operating mechanism and the alignment chain


68


for the alignment assembly to extend into the inner member


20


and around the driven sprocket


48


and the alignment sprocket


66


. In an alternative embodiment (not shown), the upper end of the inner member is secured directly to the underneath surface of the work surface. An inner plate


24


is provided in the center bore


20


C of the inner member


20


spaced down from but adjacent to the upper end


20


A of the inner member


20


(FIG.


4


). The inner plate


24


closes the center bore


20


C of the inner member


20


at the upper end


20


A except for a center opening


24


A through the inner plate


24


. The center opening


24


A is positioned in an indention


24


B in the center of the inner plate


24


. The center opening


24


A and the indention


24


B preferably both have a circular shape.




A threaded member or screw


26


is rotatably mounted in the center bore


20


C of the inner member


20


. The outer surface of the screw


26


is provided with threads except for a top portion


26


C of the screw


26


adjacent the upper end


20


A of the inner member


20


(FIG.


4


). The top portion


26


C of the screw


26


preferably has a smaller diameter than the remainder of the screw


26


. A shoulder


26


D is formed at the point where the reduced diameter top portion


26


C of the screw


26


begins. The screw


26


has a first end


26


A and a second end


26


B. The first end


26


A of the screw


26


preferably extends through the center opening


24


A of the inner plate


24


and beyond the upper end


20


A of the inner member


20


. In the preferred embodiment, the first end


26


A of the screw


26


is spaced slightly down from the underneath surface


102


A of the work surface


102


(FIG.


4


). A thrust assembly


28


and


30


is preferably positioned on either side of the inner plate


24


around the screw


26


. The thrust assemblies


28


and


30


include a thrust bearing


28


A or


30


A spaced between a pair of thrust washers


28


B or


30


B. The first thrust assembly


28


is spaced between the inner plate


24


and the shoulder


26


D formed by the top portion


26


C of the screw


26


. The second thrust assembly


30


is spaced around the top portion


26


C of the screw


26


adjacent a floor of the indention


24


B of the inner plate


24


. A lock clip


32


is mounted in a groove


26


E in the top portion


26


C of the screw


26


adjacent the second thrust assembly


30


and holds the second thrust assembly


30


in place adjacent the floor of the indention


24


B of the inner plate


24


. A flange bearing


34


is preferably mounted in the indention


24


B of the plate


24


adjacent the top of the indention


24


B. The flange bearing


34


has a center opening through which the top portion


26


C of the screw


26


rotatably extends. The flange bearing


34


acts to align the screw


26


such that the screw


26


is co-axial with the inner and outer members


12


and


20


. The screw


26


extends downward from the first end


26


A toward the lower end


20


B of the inner member


20


. The second end


26


B of the screw


26


extends into a first end


36


A of a nut support


36


.




As shown in

FIG. 5

, the nut support


36


has a first end


36


A and a second end


36


B with a center bore


36


C extending therebetween. In the preferred embodiment, the center bore


36


C extends completely through the nut support


36


. However, the second end


36


B of the nut support


36


may be closed and the center bore


36


B may not extend the complete length of the support


36


. The length of the center bore


36


B of the nut support


36


depends on the length of the screw


26


. The diameter of the center bore


36


C of the nut support


36


is greater than the diameter of the screw


26


such that the screw


26


easily extends into the center bore


36


C of the nut support


36


. A top nut


38


is mounted in the first end


36


A of the nut support


36


. The top nut


38


can be mounted in the nut support


36


by any well known means. The top nut


38


and nut support


36


could also be constructed as a single piece. The nut support


36


acts to support the top nut


38


in a fixed position spaced a distance from the lower end


12


B of the outer member


12


. The nut support


36


is of such a length that the top nut


38


is positioned in the center opening


16


A of the first cantilever bracket


16


. The top nut


38


has a threaded center opening which leads to the center bore


36


C of the nut support


36


. The diameter and threads of the threaded opening are such as to engage the threads of the screw


26


as the screw


26


extends through the threaded opening of the top nut


38


and into the center bore


36


C of the nut support


36


. The second end


36


B of the nut support


36


is fixably mounted on the bracket at the second end


12


B of the outer member


12


. The length of the nut support


36


is preferably less than the length of the outer member


12


such that the top nut


38


of the nut support


36


is spaced below the upper end


12


A of the outer member


12


. The nut support


36


is preferably constructed of metal; however, any well known, durable material can be used.




A spring


40


preferably extends between the bracket at the lower end


12


B of the outer member


12


and the inner plate


24


at the upper end


20


A of the inner member


20


. The spring


40


is preferably mounted around the screw


26


and the nut support


36


and has an outer diameter such as to be spaced apart from the inner surface of the inner member


20


. The bottom end


40


B of the spring


40


preferably rests on the bracket at the lower end


12


B of the outer member


12


. The force on the spring


40


due to its compressed condition tends to keep the spring


40


in position on the bracket. The top end


40


A of the spring


40


is adjacent the inner plate


24


of the inner member


20


. The spring


40


preferably counteracts the downward force of the work surface


102


, operating mechanism, the inner member


20


and any load on the work surface


102


. The characteristics of the spring


40


are preferably chosen based on the anticipated load to be provided on the work surface


102


. Although a spring is preferred, it is understood that any resilient means well known in the art such as a gas shock or gas spring could be used.




In the preferred embodiment, a spring support


42


extends between the inner plate


24


of the inner member


20


and the second end


20


B of the second member


20


. The spring support


42


preferably does not extend into the center opening


22


A of the second cantilever bracket


22


. The outer diameter of the spring support


42


is preferably only slightly less than the inner diameter of the spring


40


such that the spring


40


fits snugly on the spring support


42


. In the preferred embodiment, the indention


24


B of the inner plate


24


has a cylindrical shape and forms a downward extension having a diameter less than the inner diameter of the spring support


42


such that the top end


42


A of the spring support


42


is friction fit over the extension as it extends downward from the inner plate


24


. The spring support


42


is spaced between the extension and the spring


40


. In the preferred embodiment, the top end


40


A of the spring


40


is held between the top end


42


A of the spring support


42


and the inner plate


24


which holds the top end


40


A of the spring


40


in position. In an alternate embodiment (not shown), the inner diameter of the spring support


42


is only slightly greater than the outer diameter of the spring


40


such that the spring


40


fits within the inner bore of the spring support


42


. The spring


40


is spaced between the spring support


42


and the screw


26


. In this embodiment, the top end of the spring support


42


rests against the inner plate


24


. The top end


40


A of the spring


40


preferably rests against a washer spaced between the first and second thrust assemblies


28


and


30


. The spring support


42


is preferably constructed of plastic; however, any well known durable material can be used.




As seen in

FIGS. 2 and 7

, the operating mechanism used to rotate the screw


26


of the adjustment mechanism


10


and adjust the work surface


102


includes a driven sprocket


48


, a drive sprocket


50


, a chain


60


and a handle


62


. The operating mechanism is preferably positioned adjacent the underneath surface


102


A of the work surface


102


. The chain


60


, drive sprocket


50


and shaft


52


of the operating mechanism are preferably enclosed by a mounting cover


44


. The driven sprocket


48


for the operating mechanism is preferably fixably mounted on the top portion


26


C of the screw


26


. However, the driven sprocket


48


can be positioned along any portion of the screw


26


. The driven sprocket


48


is preferably fixably mounted on the screw


26


above the inner plate


24


by a key and slot arrangement or a woodruff key. In the preferred embodiment, the driven sprocket


48


is completely within the center bore


20


C of the second member


20


. The driven sprocket


48


is spaced from the flange bearing


34


in the indention


24


B of the inner plate


24


.




The drive sprocket


50


is fixably mounted on a shaft


52


spaced apart from the driven sprocket


48


. One (1) end of the shaft


52


is rotatably mounted in a second mounting bracket


46


secured on the underneath surface


102


A of the work surface


102


. The second mounting bracket


46


extends over and along the sides of the drive sprocket


50


and keeps the drive sprocket


50


in place on the shaft


52


. The drive sprocket


50


is preferably in the same plane as the driven sprocket


48


and the longitudinal axis of the shaft


52


is preferably parallel to the longitudinal axis A—A of the adjustment mechanism


10


. The drive sprocket


50


preferably has a pitch diameter greater than the pitch diameter of the driven sprocket


48


. In the preferred embodiment, the driven sprocket


48


has a pitch diameter of 1.203 inch (3.06 cm) and the drive sprocket


50


has a pitch diameter of 04.30 inch (10.92 cm). The drive sprocket


50


is approximately 3.57 times greater in diameter than the driven sprocket


48


. The driven and drive sprockets


48


and


50


are connected together by a chain


60


. However, it is understood that the driven and drive sprockets


48


and


50


can be connected by any other means which allows for simultaneous rotation of the driven and drive sprockets


48


and


50


. The drive sprocket


50


, second mounting bracket


46


and the chain


60


are preferably covered by a cover


64


(FIG.


7


). The cover


64


prevents potential damage to the drive sprocket


50


, second mounting bracket


46


and the chain


60


and also reduces the potential of harm to a user. A handle


62


is preferably directly connected to the shaft


52


and allows for rotation of the shaft


52


. The handle


62


can be of any type and can be connected to the shaft


52


in any way such as to rotate the shaft


52


. The shaft


52


preferably has a length such as to extend downward beyond and through an opening in the cover


64


such that the handle


62


is located outside of the cover


62


. In an alternative embodiment, the shaft


52


extends upward through the work surface


102


and the handle


62


is located above the work surface


102


(FIG.


1


). The drive sprocket


50


is preferably spaced apart from the driven sprocket


48


toward the front or side of the workstation


100


such that the handle


62


is easily accessible to the user. The handle


62


preferably is of such a length as to be easily accessible to a user. The length of the handle


62


will also effect the amount of effort or force a user must supply to rotate the handle


62


and screw


26


. The sprockets


48


and


50


are preferably constructed of plastic. However, any durable material can be used.




In embodiments having an adjustment system having more than one (1) adjustment mechanism


10


or having an adjustment mechanism


10


and a secondary adjustment mechanism


200


, an alignment sprocket


66


is preferably fixably mounted on the screw


26


. In the preferred embodiment, the alignment sprocket


66


is mounted on the top portion


26


C of the screw


26


adjacent the driven sprocket


48


such that the alignment sprocket


66


is spaced between the driven sprocket


48


and the inner plate


24


. However, the alignment sprocket


66


can be positioned anywhere on the screw


26


. The alignment sprockets


66


and


266


of each of the adjustment mechanisms


10


or secondary adjustment mechanism


200


are preferably connected together by an alignment chain


68


. However, any connection means can be used such that when the screw


26


of one of the adjustment mechanisms


10


is rotated, the screws


26


of the other adjustment mechanisms


10


or secondary adjustment mechanisms


200


are also rotated at the same rate.




A chain guide


70


and


72


is preferably mounted around the driven sprocket


48


and the alignment sprocket


66


or


266


when present on the adjustment mechanism


10


. The chain guides


70


and


72


preferably have a C-shape with a gap


70


A (one shown) along one portion into the center opening (FIG.


8


). The gap


70


A into the center opening allows for the chain


60


or


68


to extend around the driven or alignment sprocket


48


or


66


. The width of the gap


70


A is preferably only slightly greater than the spaced apart distance of the sides of the chain


60


or


68


as the chain


60


or


68


comes around the sprocket


48


,


66


or


266


and leaves the sprocket


48


,


66


or


266


(FIG.


7


). The sides of the chain guide


70


and


72


adjacent the gap


70


A preferably contact the chain


60


or


68


as the chain


60


or


68


moves to prevent the chain


60


or


68


from disengaging from the sprockets


48


,


66


or


266


. However, in an alternate embodiment (not shown), one of the sides of the gap contacts the chain


60


or


68


at all times. In the preferred embodiment of the adjustment mechanism


10


having the driven sprocket


48


and the alignment sprocket


66


spaced between the underneath surface


102


A of the work surface


102


and the inner plate


24


of the inner member


20


, the chain guide


70


and


72


preferably extend the entire length between the underneath surface


102


A of the work surface


102


and the inner plate


24


(FIG.


4


). The chain guides


70


and


72


extend around the sprockets


48


and


50


and are spaced between the inner surface of the inner member


20


and the chain


60


or


68


. The chain guide


70


or


72


prevents the chains


60


or


68


from moving off the driven sprocket


48


or alignment sprocket


66


. In the embodiment having a secondary adjustment mechanism


200


, a chain guide is preferably provided around each alignment sprocket


66


and


266


. The chain guides


70


and


72


are preferably constructed of plastic.




To adjust the height of the work surface


102


, the user rotates the handle


62


of the operating mechanism. When the user rotates the handle


62


, the handle


62


directly rotates the shaft


52


having the drive sprocket


50


. As the drive sprocket


50


rotates, the chain


60


connecting the driven sprocket


48


to the drive sprocket


50


, causes the driven sprocket


48


to rotate. Since the driven sprocket


48


is fixably mounted on the screw


26


, rotating the driven sprocket


48


also rotates the screw


26


. The driven and drive sprockets


48


and


50


of the operating mechanism provide a reduction ratio which allows for greater movement of the work surface


102


with fewer rotations of the handle


62


. In the preferred embodiment, due to the difference in diameters of the driven and drive sprockets


48


and


50


, when the handle


62


is rotated one (1) complete rotation, the screw


26


rotates 3.57 rotations. In the preferred embodiment, there is approximately a 3.57:1 reduction ratio from the handle


62


to the screw


26


through the sprockets


48


and


50


. In the preferred embodiment, the screw


26


is double threaded and has ten (10) threads per inch such that when the screw


26


rotates approximately five (5) full rotations, the screw


26


and consequently the work surface


102


A moves up or down one (1) inch (2.54 cm). Thus, for one (1) full rotation of the handle


62


, the work surface


102


is adjusted up or down approximately 0.72 inch (1.83 cm). The driven and drive sprockets


48


and


50


of the operating mechanism can be chosen to provide any increase in the rotation ratio from the handle


62


to the screw


26


.




Whether the user wants to adjust the work surface


102


up or down determines the direction the handle


62


is turned. The screw


62


preferably rotates in the same direction as the direction of rotation of the shaft


52


and handle


62


. As the screw


26


rotates, the screw


26


moves up or down through the top nut


38


, depending on the direction of rotation. The movement of the screw


26


up or down in the stationary top nut


38


causes the inner member


20


which is fixed to the screw


26


to also move up and down within the outer member


12


which is fixed to the nut support


36


and top nut


38


. In the preferred embodiment, under normal conditions, the load on the work surface


102


is spaced between the front edge


102


B of the work surface


102


and the legs


104


or adjustment mechanism


10


of the workstation


100


. The load causes the work surface


102


to tilt or pivot toward the load. Since the work surface


102


is connected to the inner member


20


, without the rollers


18


and


23


, tilting of the work surface


102


would cause the inner member


20


to tilt in the outer member


12


and cause the lower end


20


B of the inner member


20


to move off center toward the inner surface of the outer member


12


. Therefore, during normal use of the adjustment mechanism


10


, the load is tending to cantilever or tilt the inner member


20


in the outer member


12


. As the inner member


20


moves up and down relative to the outer member


12


, the first cantilever roller


18


of the first cantilever bracket


16


contacts the outer surface of the inner member


20


and act to align the inner member


20


in the center bore


12


C of the outer member


12


such that the outer and inner members


12


and


20


are co-axial. The first cantilever roller


18


carries the cantilevered load on the second member


20


as it enters the first member


12


caused by a load on a front edge


102


B of the work surface


102


in front of the legs


104


of the workstation


100


. The first cantilever roller


18


preferably also prevents chattering of the adjustment mechanism


10


as the inner member


20


moves relative to the outer member


12


. In the preferred embodiment, as the inner member


20


moves up and down in the outer member


12


, the second cantilever roller


23


of the second cantilever bracket


22


at the lower end


20


B of the inner member


20


contacts the inner surface of the outer member


12


. The second cantilever roller


23


of the second cantilever bracket


22


tends to prevent excess movement of the lower end


20


B of the inner member


20


in the outer member


12


. The second cantilever roller


23


allows the inner member


20


to continue to move within the outer member


12


with very little function when the work surface


102


is tilted.




In one (1) embodiment, a primary adjustment mechanism


10


and at least one (1) secondary adjustment mechanism


200


is used to adjust the work surface


102


. The secondary adjustment mechanism


200


is preferably similar to the adjustment mechanism


10


except that the secondary adjustment mechanism


200


does not have a driven sprocket


48


, drive sprocket


50


, chain


60


, shaft


52


, handle


62


or second mounting bracket


46


. The secondary adjustment mechanism


200


is operated through rotation of the alignment sprocket


266


which is connected to the alignment sprocket


66


of the adjustment mechanism


10


. As the screw


26


rotates, the alignment sprocket


66


mounted at the top end


26


C of the screw


26


also rotates. Since the alignment sprockets


66


or


266


of each adjustment mechanism


10


or


200


for a workstation


100


are connected together, when one (1) screw


26


of one (1) adjustment mechanism


10


is rotated, the screws


26


of the other adjustment mechanisms


10


are also rotated. Use of the alignment system allows for use of a single handle


62


and single operating mechanism to operate all the adjustment mechanisms


10


of a workstation


100


simultaneously. The alignment system also ensures that all of the adjustment mechanisms


10


are operating identically at the same speed in the same direction.




The spring


40


of the adjustment mechanism


10


compensates for the weight of the work surface


102


, the inner member


20


, the operating mechanism including the cover


64


, drive sprocket


50


and the first and second mounting bracket


14


and


46


and any load on the work surface


102


. Due to the use of the 3.57:1 ratio of the sprockets


48


and


50


, without the use of the spring


40


to assist in compensating for the weight of the work surface


102


, operating mechanism and load, the amount of force required to rotate the handle


62


would be outside the normal range of force able to be applied by an average user. The spring


40


regulates how much inch pounds (in-lbs) (NM) of torque will be needed to turn the handle


62


to adjust the work surface


102


.




In one (1) embodiment, having one (1) primary adjustment mechanism


10


and one (1) secondary adjustment mechanism


200


, the springs


40


are identical and are chosen to act together to compensate for the weight of the work surface


102


and the weight of the adjustment mechanism


10


and


200


. In this embodiment, the work surface


102


weighs approximately 31 lbs (14 kg) and the adjustment mechanisms


10


and


200


together weigh approximately 23 lbs (10 kg). The load on the work surface


102


is chosen to be between 0 to 100 lbs (0 to 45 kg) with an average load of 50 lbs (23 kg). In this embodiment, the work surface


102


is able to be adjusted a total distance of 16 inches (38.4 cm) such that in the fully lowered position, the work surface


102


is


26


inches (66 cm) away from the ground surface and in the fully raised position, the work surface


102


is 42 inches (107 cm) away from the ground surface. The springs


40


are chosen such that when the work surface


102


is adjusted halfway or is positioned 34 inches (86 cm) away from the ground surface and a load of 50 lbs (23 kg) is on the work surface


102


, everything is balanced and the force or torque needed to rotate the handle


62


is approximately 0 lbs (0N). Theoretically, at the neutral position, the only force needed to rotate the handle


62


to adjust the work surface


102


is the force needed to overcome the friction of the adjustment mechanisms


10


and


200


. The springs


40


are also chosen such that the maximum torque or force needed to rotate the handle


62


to raise the work surface


102


having a load of 100 lbs (45 kg) to the fully raised position does not exceed 12 lbs (53 N). In this embodiment, the handle


62


preferably has a length of 4.0 inches (10.2 cm). The force required to rotate the handle


62


increases to the maximum as the work surface


102


is moved toward the fully lowered position and there is no load on the work surface


102


. The force required to rotate the handle


62


also increases to the maximum as the work surface


102


is moved to the fully raised position and there is a maximum load of 100 lbs (45 kg) on the work surface


102


. In this embodiment, the force required to rotate the handle


62


increases or decreases at a rate of about 4 lbs/inch. (700 N/M) or 2 lbs/inch (350 N) per adjustment mechanism


10


or


200


. As the springs


40


are compressed or extended, the upward force of the springs


40


applied to the work surface


102


varies linearly. The application of the upward force by the springs


40


makes it easier for the adjustment mechanisms


10


and


200


to adjust the work surface


102


quickly, particularly when the work surface


102


has an additional weight or load. Thus, the springs


40


of the adjustment mechanisms


10


and


200


in combination with the aggressive rotation ratio of the sprockets


48


and


50


of the operating system allow the user to use a reasonable force to quickly adjust the height of the work surface


102


. To compensate for a heavier work surface


102


, the springs


40


of the adjustment mechanism


10


and the secondary adjustment mechanism


200


can be pre-loaded. In one (1) embodiment having a primary adjustment mechanism


10


and a secondary adjustment mechanism


200


, the springs


40


are pre-loaded by providing a spacer (not shown) between the bottom end


40


B of the spring


40


and the bracket. The insertion of the spacer causes the springs


40


to compress. For a spring


40


providing a force of 2 lbs/inch (350 N/M), using a five (5) inch (12.7 cm) spacer would increase the force applied by the spring


40


by 10 lbs (44.8 N). Thus, the total increase in force provided by both mechanisms


10


or


200


would be 20 lbs (89.6 N). The use of a spacer and the ability to pre-load the spring


40


allow the adjustment mechanisms


10


or


200


to be used for a variety of work surfaces


102


having different weights or having different average loads.




It is intended that the foregoing description be only illustrative of the present invention and that the present invention be limited only by the hereinafter appended claims.



Claims
  • 1. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a stationary first member defining a longitudinal axis of the mechanism; (b) a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; (c) a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; (d) a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; (e) a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; (f) one driven sprocket fixably mounted on the threaded member adjacent to the work surface; (g) one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; (h) means for directly connecting the driven sprocket and the drive sprocket; and (i) means for rotating the shaft and the drive sprocket wherein when the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded member in the threaded opening of the support such that the second member is moved relative to the first member.
  • 2. The adjustment mechanism of claim 1 wherein the resilient means is a spring.
  • 3. The adjustment mechanism of claim 2 wherein the spring extends between an end of the first member opposite the second member and an end of the second member opposite the first member.
  • 4. The adjustment mechanism of claim 1 wherein the resilient means is chosen such that at a halfway point in movement of the second member relative to the first member, a force of the resilient means tending to bias the members apart acts to counterbalance a force of the work surface, driven sprocket, drive sprocket, means for rotating the drive sprocket, second member and load tending to move the members together.
  • 5. The apparatus of claim 1 wherein the force exerted by the resilient means is such that the threaded member can be in tension or compression depending on a load on the work surface.
  • 6. The adjustment mechanism of claim 1 wherein the diameters of the driven sprocket and drive sprocket are such that when the shaft is rotated one complete rotation, the threaded member rotates greater than one complete rotation.
  • 7. The adjustment mechanism of claim 1 wherein the diameter of the drive sprocket is 3.57 times greater than the diameter of the driven sprocket.
  • 8. The adjustment mechanism of claim 1 wherein diameters of the drive sprocket and driven sprocket are such that when the shaft is rotated one complete rotation, the threaded member rotates approximately 3.57 rotations.
  • 9. The adjustment mechanism of claim 1 wherein the means for connecting the drive sprocket and driven sprocket is a chain and wherein a chain guide is positioned in an end of the second member adjacent the driven sprocket such that the chain does not disengage from the driven sprocket.
  • 10. The adjustment mechanism of claim 9 wherein the chain guide is mounted around the driven sprocket spaced between an inner surface of the second member and the driven sprocket and chain.
  • 11. The adjustment mechanism of claim 1 wherein mounted adjacent the driven sprocket on the threaded member is a first alignment sprocket having a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism so that a height of the adjustment mechanisms are the same throughout movement of the second member and wherein chain guides are mounted adjacent the first alignment sprocket and the second alignment sprocket so that the chain does not disengage from the first alignment sprocket or the second alignment sprocket.
  • 12. The adjustment mechanism of claim 10 wherein the chain guide has a C-shape and wherein, a radius and curvature of an inner opening of the chain guide is substantially similar to a radius and curvature of the driven sprocket with the chain.
  • 13. The adjustment mechanism of claim 11 wherein the chain guides have a C-shape and wherein, a radius and curvature of an inner opening of the chain guides is substantially similar to a radius and curvature of the first and second alignment sprockets with the chain.
  • 14. The adjustment mechanism of claim 1 wherein the threaded member is double threaded with 10 threads per inch such that when the drive sprocket is rotated one complete revolution, the threaded member is rotated about 3.57 times and the work surface moves approximately 0.714 inches (1.81 cm).
  • 15. The adjustment mechanism of claim 1 wherein a first end of the second member is mounted on a bracket which is secured to the work surface, wherein an inner plate having a center opening is mounted in a center bore of the second member spaced apart from the bracket, wherein the threaded member extends through the center opening in the inner plate and the driven sprocket is mounted on the threaded member between the bracket and the inner plate and wherein a guide is mounted in the bore of the second member adjacent the driven sprocket and prevents the connection means from moving off the driven sprocket.
  • 16. The adjustment mechanism of claim 1 wherein a cantilever bracket having a single roller is mounted on an end of the second member adjacent the first member wherein the roller is mounted on the cantilever bracket such as to be positioned opposite a front edge of the work surface and wherein the roller contacts the first member when the second member moves relative to the first member in a direction substantially along the longitudinal axis of the adjustment mechanism.
  • 17. The adjustment mechanism of claim 16 wherein the roller has a convex curvature which is substantially similar to a curvature of an inner surface of the first member.
  • 18. The adjustment mechanism of claim 1 wherein a cantilever bracket having a single roller is mounted in an end of the first member adjacent the second member and assists the second member in moving relative to the first member.
  • 19. The adjustment mechanism of claim 18 wherein the roller has an apple core shape and wherein a center portion of the roller has a concave curvature substantially similar to a curvature of an outer surface of the second member.
  • 20. The adjustment mechanism of claim 1 wherein the adjustment mechanism has an alignment sprocket mounted on the threaded member, wherein the alignment sprocket of the adjustment mechanism is connected by at least one chain to at least one alignment sprocket of at least one secondary adjustment mechanism connected to the work surface wherein the secondary adjustment mechanism is similar to the adjustment mechanism except that the secondary adjustment mechanism does not have the driven and drive sprockets, the shaft and the means to rotate the shaft, wherein the connection of the adjustment mechanism to the secondary adjustment mechanism allows the adjustment mechanisms to adjust the work surface of the workstation at a similar rate.
  • 21. The adjustment mechanism of claim 15 wherein the second member has opposed ends with a center bore extending therebetween with an inner plate mounted in the center bore adjacent one end wherein the inner plate has an opening through which the threaded member extends wherein a thrust assembly is mounted on the threaded member on either side of the inner plate such that the threaded member easily rotates in the opening of the inner plate and wherein the opening of the inner plate is located in an indention in the plate and wherein a flange bearing is mounted in the indention and wherein the threaded member extends through an opening in the flange bearing.
  • 22. A system for adjusting a height of a work surface of a workstation, which comprises:(a) a primary adjustment mechanism including: i. a stationary first member defining a longitudinal axis of the mechanism; ii. a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; iii. a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; iv. a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; v. a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; vi. one driven sprocket fixably mounted on the threaded member adjacent to the work surface; and vii. an alignment sprocket mounted on the threaded member adjacent the work surface; (b) at least one secondary adjustment mechanism including: i. a stationary first member defining a longitudinal axis of the mechanism; ii. a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; iii. a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; iv. a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; v. a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and vi. an alignment sprocket mounted on the threaded member adjacent the work surface; (c) one drive sprocket directly connected to the one driven sprocket of the primary adjustment mechanism and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket of the primary adjustment mechanism; (d) means for directly connecting the driven sprocket of the primary adjustment mechanism and the drive sprocket; and (e) means for rotating the shaft and the drive sprocket wherein as the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded shaft of the primary adjustment mechanism and the alignment sprocket of the primary adjustment mechanism; and (f) means for connecting the alignment sprocket of the primary adjustment mechanism to the alignment sprocket of the secondary adjustment mechanism so that when the threaded shaft and the alignment sprocket of the primary adjustment mechanism rotate, the alignment sprocket and threaded member of the secondary adjustment mechanism rotate so that the primary adjustment mechanism and the secondary adjustment mechanism move at substantially the same rate.
  • 23. The system of claim 22 wherein the resilient means of the primary adjustment mechanism and the resilient means of the secondary mechanism are each chosen such as to compensate for a portion of combined load on the primary adjustment mechanism and secondary adjustment mechanism.
  • 24. The system of claim 23 wherein the resilient means in the primary adjustment mechanism is identical to the resilient means in the secondary adjustment mechanism such that each resilient means exerts an identical force and compensates for an equal portion of the combined load.
  • 25. The system of claim 22 wherein the first and second members, the threaded member and the alignment sprocket of the primary adjustment mechanism are identical to the first and second members, the threaded member and the alignment sprocket of the secondary adjustment mechanism.
  • 26. The system of claim 22 wherein the means for connecting the alignment sprockets of the primary and secondary adjustment mechanism is a chain.
  • 27. The system of claim 26 wherein a chain guide is provided around the alignment sprockets and chain of the primary adjustment mechanism and the secondary adjustment mechanism to prevent the chain from falling off the alignment sprockets.
  • 28. A method for adjusting a height of a work surface of a workstation which comprises the steps of:(a) providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the adjustment mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the adjustment mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; means for directly connecting the driven sprocket and the drive sprocket and means for rotating the shaft and the drive sprocket; and (b) activating the means for rotating the shaft and drive sprocket such that the shaft and drive sprocket rotate which rotates the threaded member in the threaded opening of the support which moves the second member relative to the first member to vertically adjust the work surface.
  • 29. The method of claim 28 wherein the means for rotating the shaft and drive sprocket is a handle connected to the shaft and wherein when the handle is rotated one complete rotation, the threaded member rotates approximately 3.57 rotations.
  • 30. The method of claim 28 wherein the threaded member is double threaded and contains 10 threads per inch such that when the handle is rotated one complete rotation, the work surface is adjusted approximately 0.714 inch (1.81 cm).
  • 31. The method of claim 28 wherein the adjustment mechanism is mounted on the work surface, wherein mounted adjacent to the driven sprocket on the threaded member is a first alignment sprocket with a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism mounted to the work surface so that when the threaded member of the adjustment mechanism is rotated, the second threaded member is rotated and the adjustment mechanisms adjust at substantially the same rate.
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5941182 Greene Aug 1999 A
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