Information
-
Patent Grant
-
6484648
-
Patent Number
6,484,648
-
Date Filed
Thursday, April 12, 200123 years ago
-
Date Issued
Tuesday, November 26, 200221 years ago
-
Inventors
-
-
Examiners
- Mai; Lanna
- Anderson; Gerald A.
Agents
- Moyne; Mary M.
- McLeod; Ian C.
-
CPC
-
US Classifications
Field of Search
US
- 108 147
- 108 14411
- 108 22
- 108 14719
- 248 1621
- 248 404
- 248 405
- 248 4062
- 248 161
- 248 1884
- 248 422
-
International Classifications
-
Abstract
The adjustment mechanism (10) includes a stationary first member (12) and a second member (20) telescopingly mounted in the first member. A threaded member (26) is rotatably connected at the first end (26A) to the upper end (20A) of the second member. The second end (26B) of the screw extends down through a top nut (38) fixably mounted on one end of a nut support (36). A spring (40) is mounted around the screw and the nut support extends between the lower end of the first member and the upper end of the second member. An operating mechanism is used to rotate the screw. The operating mechanism allows for fewer rotations of the handle (62) of the operating mechanism to move the work surface the desired amount.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
REFERENCE TO A “MICROFICHE APPENDIX”
Not Applicable
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to an adjustment mechanism for adjusting the height of a work surface of a workstation. In particular, the present invention relates to an adjustment mechanism which uses rotation of a threaded member to adjust the height of the work surface. The threaded member is rotated by a handle through an operating mechanism having sprockets with different diameters which allows the threaded member to rotate at a faster rate than the rate the handle is rotated. The adjustment mechanism uses a spring to compensate for the load on the adjustment mechanism and to allow the user to rotate the handle using less force.
(2) Description of the Related Art
The related art has shown various adjustable height workstations which use a rotating, threaded member and a stationary nut to adjust the height of the table or workstation. U.S. patents which are illustrative are U.S. Pat. No. 1,943,280 to Arnold; U.S. Pat. No 5,022,327 to Solomon; U.S. Pat. No. 5,447,099 to Adams et al; U.S. Pat. No. 5,685,510 to Frankish; U.S. Pat. No. 5,845,590 to Seidel; U.S. Pat. No. 5,890,438 to Frankish; and U.S. Pat. No. 5,941,182 to Greene.
Arnold describes a table having four adjustable legs. Each leg contains an adjustment mechanism which includes a screw and a stationary nut. A sprocket is mounted at the end of each screw. The sprockets of all four adjustment mechanisms are connected together by a chain. The chain passes about a drive sprocket which is mounted on a crank or handle. When the handle is rotated, the drive sprocket rotates which rotates the sprockets and screw of each adjustment mechanism.
Solomon describes an adjustable overbed table. A rotatable screw shaft is used to adjust the table. A crank handle is attached to bevel gears which rotate bevel gears on the end of the rotatable screw shaft.
Adams et al describes a height adjustment mechanism for tables. The drive means for the mechanism comprises a gear box, a jack screw and a jack nut with a crank for rotating the jack screw by means of a pair of bevel gears. One of the bevel gears is secured to the end of the jack screw.
Frankish '510 and '586 describe a height adjustment system which includes a work-top member supported by a plurality of height adjustable legs. The legs have a stationary first leg part and a movable second leg part. A rotatable shaft extends vertically within the second leg part and has an upper portion and a lower portion. The lower portion is in the form of a screw. A pair of half nuts are positioned within the second leg part and act to position the screw within the second leg part. Vertical movement of the second leg part is also guided by at least one (1) linear bearing spaced between the first and second leg parts. The upper portion of the rotatable shaft is housed within a tubular member. A compression spring may be provided around the tubular member within the second leg part. The compression spring is retained between the lower part of the gear box housing and the base plate at the lower end of the first leg part. The compression spring is not rotatable and is fully supported within the second leg part to prevent buckling of the first leg part. The compression spring can compensate for external loads in the leg. The second leg part is secured at the upper end to the right angle gear box. The gear box includes a crown gear mounted on the upper end of the vertical shaft and a pinion gear engageable with the crown gear. The pinion gear is mounted on the end of a rotatable horizontal shaft which extends in a horizontal direction out of the gear box. The horizontal shaft is rotated by a drive mechanism comprising a winding mechanism including a rotatable drive shaft linked by universal joints and a first rotatable transmission member to a drive shaft. The drive shaft is connected to a rotatable drive transmission member which is connected to the horizontal shaft. A retractable handle is connected to the drive shaft for operating the winding mechanism. When the screw is rotated, the second leg part, gear box and work-top member move vertically relative to the first leg part.
Seidel describes an adjustable height table assembly. The base assembly includes a housing with a vertical leg extending upward and attached to the table top and movable within the housing. The housing also includes a pair of vertical guide members spaced from each other with a slide assembly slidably mounted to the guide members. The vertical leg is fixably mounted to the slide assembly. The vertical adjustment mechanism for the assembly includes a rotatable screw extending through a passage defined by the vertical leg. A tubular member is mounted within the housing between the vertical guide members, and receives the lower portion of the threaded member. A fixed nut is mounted toward the upper end of the tubular member and is threadably engaged with the threads of the screw. The table top support further includes an arm to which the table top is secured. The arm defines an axial passage, which is in communication with the passage formed in the vertical leg through which the screw extends. A driven sprocket is mounted to the screw toward its upper end, and a drive sprocket is rotatably mounted to the arm below the table top. A chain is engaged with the drive sprocket and with the driven sprocket, and a manually operable crank provides rotation of the drive sprocket, which is transferred through the chain and the driven sprocket to impart rotation to the screw and to thereby adjust the height of the table top.
Greene describes a vertically adjustable table which is adjustable using a crank handle. The leg assemblies include a stationary part and a movable part. The lifting mechanism comprises a ball screw and a ball nut. The ball nut is rigidly affixed to the stationary part of the leg assembly and the ball screw rotates in the ball nut. The table top is raised or lowered depending on the direction of rotation of the screw. The table uses a pulley and cable arrangement to ensure that the table raises and lowers in a level manner which obviating the need for a chain and sprocket. A miter gear set is used to convert horizontal torque applied by the user on the handle to the vertical torque needed to rotate the ball screw. The gear box mechanism is securely attached to a bracket which is secured to the movable portion of the leg assembly and to the underside of the table. The gear box mechanism is also securely attached to the ball screw.
Also of interest are U.S. Pat. No. 4,635,492 to Uebelhart; U.S. Pat. No. 5,088,421 to Beckstead and U.S. Pat. No. 5,282,593 to Fast which show the use of a motor to rotate the threaded member to adjust the height of a table or workstation.
There remains the need for an adjustment mechanism for use in adjusting the height of a work surface of a workstation which has a simple operating system which is manually operated by a handle which allows for fewer rotations of the handle by the user to obtain the required height adjustment and which uses a spring to compensate for a load on the work surface.
SUMMARY OF THE INVENTION
The present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; means for directly connecting the driven sprocket and the drive sprocket; and means for rotating the shaft and the drive sprocket wherein when the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded member in the threaded opening of the support such that the second member is moved relative to the first member.
Further, the present invention relates to a system for adjusting a height of a work surface of a workstation, which comprises: a primary adjustment mechanism including: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; and one alignment sprocket mounted on the threaded member adjacent the work surface; at least one secondary adjustment mechanism including: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and an alignment sprocket mounted on the threaded member adjacent the work surface; one drive sprocket directly connected to the one driven sprocket of the primary adjustment mechanism and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket of the primary adjustment mechanism; means for directly connecting the drive sprocket of the primary adjustment mechanism and the driven sprocket; and means for rotating the shaft and the drive sprocket wherein as the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded shaft of the primary adjustment mechanism and the alignment sprocket of the primary adjustment mechanism; and means for connecting the alignment sprocket of the primary adjustment mechanism to the alignment sprocket of the secondary adjustment mechanism so that when the threaded shaft and the alignment sprocket of the primary adjustment mechanism rotate, the alignment sprocket and threaded member of the secondary adjustment mechanism rotate so that the primary adjustment mechanism and the secondary adjustment mechanism move at substantially the same rate.
Still further, the present invention relates to a method for adjusting a height of a work surface of a workstation which comprises the steps of: providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the adjustment mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the adjustment mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; means for directly connecting the driven sprocket and the drive sprocket and means for rotating the shaft and the drive sprocket wherein when the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded member in the threaded opening of the support such that the second member is moved relative to the first member; and activating the means for rotating the shaft and drive sprocket such that the shaft and drive sprocket rotate which rotates the threaded member which moves the second member relative to the first member which vertically adjusts the work surface.
The adjustment mechanism of the present invention allows for quick and relatively effortless adjustment of a work surface of a workstation. The adjustment mechanism includes a stationary outer member and a movable inner member telescopingly mounted in the outer member. The outer member is mounted with a lower end adjacent the ground surface. The inner member is mounted with a lower end in the upper end of the outer member and the upper end adjacent to and in contact with the underneath surface of the work surface. A screw is rotatably connected at the first end to the upper end of the inner member. The second end of the screw extends down through a nut cap fixably mounted on one end of a nut support. The other end of the nut support is mounted on the lower end of the outer member. A spring is mounted around the screw and the nut support and extends between the lower end of the outer member and the upper end of the inner member.
A driven sprocket is fixably mounted on the first end of the screw. A drive sprocket is mounted on a shaft spaced apart from the driven sprocket preferably toward the front edge of the work surface. The driven sprocket is connected by a chain to the drive sprocket. The diameter of the drive sprocket is greater than the diameter of the driven sprocket. A handle for operating the adjustment mechanism is connected to the shaft. As the handle is rotated, the driven and drive sprockets rotate which rotates the screw. Due to the larger diameter of the drive sprocket, the driven sprocket will rotate at a faster rate than the handle. As the screw rotates, it moves up and down in the top nut causing the inner member to move up and down in the outer member, thus raising or lowering the work surface. The spring extending between the lower end of the outer member and the upper end of the inner member, compensates for the load on the adjustment mechanism and allows the handle to be rotated using a reasonable force even with a load on the work surface and allows the screw to rotate at a faster rate than the handle.
An alignment sprocket is preferably fixably mounted on the upper end of the screw. The alignment sprocket is connected by a chain to the alignment sprockets of the secondary adjustment mechanisms for the workstation. The alignment sprockets ensure that all the adjustment mechanisms of a single workstation adjust the work surface at the same rate. The alignment sprocket also allows a single operating mechanism to be used to adjust multiple adjustment mechanisms of an adjustment system provided on a single workstation.
The adjustment mechanism of the present invention allows for adjusting a work surface of a workstation a greater distance in fewer rotations of the handle. The adjustment mechanism also allows for the use of a reasonable force to rotate the handle regardless of the position of the work surface. The adjustment mechanism also allows for the application of a manageable force on the handle to adjust the work surface even when a load is applied to the work surface.
The substance and advantages of the present invention will become increasingly apparent by reference to the following drawings and the description.
BRIEF DESCRIPTION OF THE DRAWING(S)
FIG. 1
is a perspective view of the workstation
100
having the adjustment mechanism
10
.
FIG. 2
is a side cross-sectional view of the workstation
100
in the raised position with a portion of the adjustment mechanism
10
in cross-section.
FIG. 3
is a side cross-sectional view of the workstation
100
in the lowered position with a portion of the adjustment mechanism
10
in cross-section.
FIG. 3A
is a plan view of the drive sprocket
50
and the driven sprocket
48
and an alignment sprocket
266
of a secondary adjustment mechanism
200
.
FIG. 4
is an enlarged cross-sectional view of a portion of
FIG. 2
showing the driven sprocket
48
and the alignment sprocket
66
mounted on the screw
26
and showing the chains
60
.
FIG. 5
is an enlarged cross-sectional view of a portion of
FIG. 2
showing the second cantilever bracket
22
, the screw
26
and the support
36
.
FIG. 6
is a cross-sectional view along the line
6
—
6
of
FIG. 5
showing the first cantilever bracket
16
and first cantilever roller
18
and the second cantilever bracket
22
and second cantilever roller
23
.
FIG. 7
is a top schematic view of the operating assembly showing the first mounting bracket
14
, the driven sprocket
48
, the chain
60
, the drive sprocket
50
, the second mounting bracket
46
and the cover
64
.
FIG. 8
is a perspective view of the chain guide
70
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
shows the workstation
100
having the adjustment mechanism
10
of the present invention. The adjustment mechanism
10
provides a portion of one (1) of the legs
104
for the workstation
100
. The other legs
104
of the workstation
100
can be provided with secondary adjustment mechanisms
200
which do not include the operating system. The adjustment mechanism
10
extends between the foot
104
A of the leg
104
and the work surface
102
. In the embodiment shown, the workstation
100
has a rectangular work surface
102
with a pair of legs
104
spaced apart beneath the work surface
102
. However, it is understood that the work surface
102
could be of any size or shape. In addition, the number of adjustment mechanisms
10
and secondary adjustment mechanisms
200
would depend on the size of the work surface
102
and the load (not shown) on the work surface
102
. In the current embodiment, the adjustment mechanism
10
is not enclosed within a housing. However, it is understood that the adjustment mechanism
10
can be enclosed in a housing or outer fascia having any shape.
The adjustment mechanism
10
of the present invention includes a stationary first or outer member
12
and a movable second or inner member
20
(FIGS.
2
and
3
). The members
12
and
20
are telescopingly mounted together such that the inner member
20
is able to move relative to the outer member
12
essentially along the longitudinal axis A—A of the adjustment mechanism
10
. In the preferred embodiment, the members
12
and
20
are tubes having a cylindrical shape with a circular cross-section. However, it is understood that the members
12
and
20
could have any cross-sectional shape. In the preferred embodiment, the members
12
and
20
both have the same cross-sectional shape. However, the members
12
and
20
could have different cross-sectional shapes provided the members
12
and
20
are able to be telescopingly mounted together. The members
12
and
20
are preferably constructed of metal; however, the members
12
and
20
can be constructed of any durable, strong material.
The outer member
12
has a first or upper end
12
A and a second or lower end
12
B with a center bore
12
C extending therebetween. The upper end
12
A of the outer member
12
is open to allow for insertion of the inner member
20
. The lower end
12
B of the outer member
12
can be open or closed. In the preferred embodiment, the outer member
12
is fixably mounted at the lower end
12
B to the foot
104
A of the leg
104
of the workstation
100
(FIGS.
2
and
3
). The lower end
12
B of the outer member
12
can also extend through the foot
104
A and be mounted in the foot
104
A. A bracket (not shown) is preferably located on the lower end
12
B of the first member
12
. The bracket extends across the open lower end
12
B of the outer member
12
and allows for mounting of the nut support
36
. The bracket also provides a surface to which the bottom
40
B of the spring
40
rests and pushes against. In an alternative embodiment (not shown), the bracket at the lower end
12
B of the outer member
12
is a plate which extends completely across and completely covers and closes the lower end
12
B of the outer member
12
. In the preferred embodiment, a first cantilever bracket
16
is mounted in the upper end
12
A of the first member
12
(FIG.
5
). The first cantilever bracket
16
has an essentially circular shape with a D-shaped protrusion on one side and a center opening
16
A having a circular shape (FIG.
6
). In the preferred embodiment, the first cantilever bracket
16
is mounted in the center bore
12
C of the outer member
12
adjacent the upper end
12
A. The upper end
12
A of the outer member
12
is provided with a notch which accommodates the D-shaped protrusion of the first cantilever bracket
16
. A first cantilever roller
18
is mounted in the D-shaped protrusion of the first cantilever bracket
16
. The axis of rotation of the first cantilever roller
18
is perpendicular to the longitudinal axis A—A of the adjustment mechanism
10
. The first cantilever roller
18
can be of any well known type such as a roller bearing and can be constructed of any durable, low friction material. The first cantilever roller
18
preferably has an apple-core shape and is mounted in the D-shaped protrusion such as to extend into the center opening
16
A of the first cantilever bracket
16
. The first cantilever roller
18
extends into the center opening
16
A such that the roller
18
contacts the outer surface of the inner member
20
as the inner member
20
moves within the center bore
12
C of the outer member
12
. The radius or curvature of the center portion of the first cantilever roller
18
is preferably substantially similar to the radius or curvature of the outer surface of the inner member
20
. The first cantilever bracket
16
assists in allowing the inner member
20
to move smoothly in the outer member
12
when the work surface
102
is tilted or cantilevered which results in a tilting of the inner member
20
in the outer member
12
. The first cantilever bracket
16
is preferably constructed of plastic; however, it can be constructed of any durable material.
The inner member
20
has a first or upper end
20
A and a second or lower end
20
B with a center bore
20
C extending therebetween. The lower end
20
B of the inner member
20
is telescopingly received in the open, upper end
12
A of the outer member
12
(FIG.
5
). The outer diameter of the inner member
20
is of a size such that the inner member
20
easily slides within the center bore
12
C of the outer member
12
. A second cantilever bracket
22
is mounted on the lower end
20
B of the inner member
20
within the center bore
12
C of the outer member
12
(FIGS.
5
and
6
). The second cantilever bracket
22
has a center opening
22
A which allows the spring
40
, screw
26
and nut support
36
to extend between the ends
12
A,
12
B and
20
A,
20
B of the outer and inner members
12
and
20
. The size of the center opening
22
A is such that the spring
40
does not contact the second cantilever bracket
22
and can move easily within the center opening
22
A of the bracket
22
. The second cantilever bracket
22
includes a roller
23
on a side opposite the front edge
102
B of the work surface
102
when the adjustment mechanism
10
is mounted to the work surface
102
. The axis of rotation of the roller
23
is perpendicular to the longitudinal axis A—A of the adjustment mechanism
10
. The second cantilever roller
23
is mounted on the second cantilever bracket
22
such that the roller
23
extends beyond the outer surface of the inner member
20
. The inner member
20
is provided with a slot such that the roller
23
extends through the inner member
20
. In the preferred embodiment, the roller
23
is spaced a minimal distance from the inner surface of the outer member
12
when the second member
20
is sliding within the center bore
12
C of the outer member
12
during normal conditions such that if the inner member
20
is cantilevered or tilted, the second cantilever roller
23
contacts the inner surface of the outer member
12
. The center portion of the roller
23
has a convex curvature which has a radius similar to the radius of the inner surface of the outer member
12
. The roller
23
can be of any type such as a roller bearing and can be constructed of any well known, durable, low friction material.
The upper end
20
A of the inner member
20
is preferably fixably mounted to a first mounting bracket
14
which is mounted on the underneath surface
102
A of the work surface
102
(FIG.
4
). The first mounting bracket
14
preferably has a rectangular, plate-like shape and can be fastened to the underneath surface
102
A of the work surface
102
by any well-known means. The upper end
20
A of the inner member
20
is preferably welded to the first mounting bracket
14
. The first mounting bracket
14
preferably has a center opening to allow for insertion and removal of the driven sprocket
48
and the alignment sprocket
66
(FIG.
7
). The upper end
20
A of the inner member
20
is preferably provided with a cutout portion to allow the chain
60
for the operating mechanism and the alignment chain
68
for the alignment assembly to extend into the inner member
20
and around the driven sprocket
48
and the alignment sprocket
66
. In an alternative embodiment (not shown), the upper end of the inner member is secured directly to the underneath surface of the work surface. An inner plate
24
is provided in the center bore
20
C of the inner member
20
spaced down from but adjacent to the upper end
20
A of the inner member
20
(FIG.
4
). The inner plate
24
closes the center bore
20
C of the inner member
20
at the upper end
20
A except for a center opening
24
A through the inner plate
24
. The center opening
24
A is positioned in an indention
24
B in the center of the inner plate
24
. The center opening
24
A and the indention
24
B preferably both have a circular shape.
A threaded member or screw
26
is rotatably mounted in the center bore
20
C of the inner member
20
. The outer surface of the screw
26
is provided with threads except for a top portion
26
C of the screw
26
adjacent the upper end
20
A of the inner member
20
(FIG.
4
). The top portion
26
C of the screw
26
preferably has a smaller diameter than the remainder of the screw
26
. A shoulder
26
D is formed at the point where the reduced diameter top portion
26
C of the screw
26
begins. The screw
26
has a first end
26
A and a second end
26
B. The first end
26
A of the screw
26
preferably extends through the center opening
24
A of the inner plate
24
and beyond the upper end
20
A of the inner member
20
. In the preferred embodiment, the first end
26
A of the screw
26
is spaced slightly down from the underneath surface
102
A of the work surface
102
(FIG.
4
). A thrust assembly
28
and
30
is preferably positioned on either side of the inner plate
24
around the screw
26
. The thrust assemblies
28
and
30
include a thrust bearing
28
A or
30
A spaced between a pair of thrust washers
28
B or
30
B. The first thrust assembly
28
is spaced between the inner plate
24
and the shoulder
26
D formed by the top portion
26
C of the screw
26
. The second thrust assembly
30
is spaced around the top portion
26
C of the screw
26
adjacent a floor of the indention
24
B of the inner plate
24
. A lock clip
32
is mounted in a groove
26
E in the top portion
26
C of the screw
26
adjacent the second thrust assembly
30
and holds the second thrust assembly
30
in place adjacent the floor of the indention
24
B of the inner plate
24
. A flange bearing
34
is preferably mounted in the indention
24
B of the plate
24
adjacent the top of the indention
24
B. The flange bearing
34
has a center opening through which the top portion
26
C of the screw
26
rotatably extends. The flange bearing
34
acts to align the screw
26
such that the screw
26
is co-axial with the inner and outer members
12
and
20
. The screw
26
extends downward from the first end
26
A toward the lower end
20
B of the inner member
20
. The second end
26
B of the screw
26
extends into a first end
36
A of a nut support
36
.
As shown in
FIG. 5
, the nut support
36
has a first end
36
A and a second end
36
B with a center bore
36
C extending therebetween. In the preferred embodiment, the center bore
36
C extends completely through the nut support
36
. However, the second end
36
B of the nut support
36
may be closed and the center bore
36
B may not extend the complete length of the support
36
. The length of the center bore
36
B of the nut support
36
depends on the length of the screw
26
. The diameter of the center bore
36
C of the nut support
36
is greater than the diameter of the screw
26
such that the screw
26
easily extends into the center bore
36
C of the nut support
36
. A top nut
38
is mounted in the first end
36
A of the nut support
36
. The top nut
38
can be mounted in the nut support
36
by any well known means. The top nut
38
and nut support
36
could also be constructed as a single piece. The nut support
36
acts to support the top nut
38
in a fixed position spaced a distance from the lower end
12
B of the outer member
12
. The nut support
36
is of such a length that the top nut
38
is positioned in the center opening
16
A of the first cantilever bracket
16
. The top nut
38
has a threaded center opening which leads to the center bore
36
C of the nut support
36
. The diameter and threads of the threaded opening are such as to engage the threads of the screw
26
as the screw
26
extends through the threaded opening of the top nut
38
and into the center bore
36
C of the nut support
36
. The second end
36
B of the nut support
36
is fixably mounted on the bracket at the second end
12
B of the outer member
12
. The length of the nut support
36
is preferably less than the length of the outer member
12
such that the top nut
38
of the nut support
36
is spaced below the upper end
12
A of the outer member
12
. The nut support
36
is preferably constructed of metal; however, any well known, durable material can be used.
A spring
40
preferably extends between the bracket at the lower end
12
B of the outer member
12
and the inner plate
24
at the upper end
20
A of the inner member
20
. The spring
40
is preferably mounted around the screw
26
and the nut support
36
and has an outer diameter such as to be spaced apart from the inner surface of the inner member
20
. The bottom end
40
B of the spring
40
preferably rests on the bracket at the lower end
12
B of the outer member
12
. The force on the spring
40
due to its compressed condition tends to keep the spring
40
in position on the bracket. The top end
40
A of the spring
40
is adjacent the inner plate
24
of the inner member
20
. The spring
40
preferably counteracts the downward force of the work surface
102
, operating mechanism, the inner member
20
and any load on the work surface
102
. The characteristics of the spring
40
are preferably chosen based on the anticipated load to be provided on the work surface
102
. Although a spring is preferred, it is understood that any resilient means well known in the art such as a gas shock or gas spring could be used.
In the preferred embodiment, a spring support
42
extends between the inner plate
24
of the inner member
20
and the second end
20
B of the second member
20
. The spring support
42
preferably does not extend into the center opening
22
A of the second cantilever bracket
22
. The outer diameter of the spring support
42
is preferably only slightly less than the inner diameter of the spring
40
such that the spring
40
fits snugly on the spring support
42
. In the preferred embodiment, the indention
24
B of the inner plate
24
has a cylindrical shape and forms a downward extension having a diameter less than the inner diameter of the spring support
42
such that the top end
42
A of the spring support
42
is friction fit over the extension as it extends downward from the inner plate
24
. The spring support
42
is spaced between the extension and the spring
40
. In the preferred embodiment, the top end
40
A of the spring
40
is held between the top end
42
A of the spring support
42
and the inner plate
24
which holds the top end
40
A of the spring
40
in position. In an alternate embodiment (not shown), the inner diameter of the spring support
42
is only slightly greater than the outer diameter of the spring
40
such that the spring
40
fits within the inner bore of the spring support
42
. The spring
40
is spaced between the spring support
42
and the screw
26
. In this embodiment, the top end of the spring support
42
rests against the inner plate
24
. The top end
40
A of the spring
40
preferably rests against a washer spaced between the first and second thrust assemblies
28
and
30
. The spring support
42
is preferably constructed of plastic; however, any well known durable material can be used.
As seen in
FIGS. 2 and 7
, the operating mechanism used to rotate the screw
26
of the adjustment mechanism
10
and adjust the work surface
102
includes a driven sprocket
48
, a drive sprocket
50
, a chain
60
and a handle
62
. The operating mechanism is preferably positioned adjacent the underneath surface
102
A of the work surface
102
. The chain
60
, drive sprocket
50
and shaft
52
of the operating mechanism are preferably enclosed by a mounting cover
44
. The driven sprocket
48
for the operating mechanism is preferably fixably mounted on the top portion
26
C of the screw
26
. However, the driven sprocket
48
can be positioned along any portion of the screw
26
. The driven sprocket
48
is preferably fixably mounted on the screw
26
above the inner plate
24
by a key and slot arrangement or a woodruff key. In the preferred embodiment, the driven sprocket
48
is completely within the center bore
20
C of the second member
20
. The driven sprocket
48
is spaced from the flange bearing
34
in the indention
24
B of the inner plate
24
.
The drive sprocket
50
is fixably mounted on a shaft
52
spaced apart from the driven sprocket
48
. One (1) end of the shaft
52
is rotatably mounted in a second mounting bracket
46
secured on the underneath surface
102
A of the work surface
102
. The second mounting bracket
46
extends over and along the sides of the drive sprocket
50
and keeps the drive sprocket
50
in place on the shaft
52
. The drive sprocket
50
is preferably in the same plane as the driven sprocket
48
and the longitudinal axis of the shaft
52
is preferably parallel to the longitudinal axis A—A of the adjustment mechanism
10
. The drive sprocket
50
preferably has a pitch diameter greater than the pitch diameter of the driven sprocket
48
. In the preferred embodiment, the driven sprocket
48
has a pitch diameter of 1.203 inch (3.06 cm) and the drive sprocket
50
has a pitch diameter of 04.30 inch (10.92 cm). The drive sprocket
50
is approximately 3.57 times greater in diameter than the driven sprocket
48
. The driven and drive sprockets
48
and
50
are connected together by a chain
60
. However, it is understood that the driven and drive sprockets
48
and
50
can be connected by any other means which allows for simultaneous rotation of the driven and drive sprockets
48
and
50
. The drive sprocket
50
, second mounting bracket
46
and the chain
60
are preferably covered by a cover
64
(FIG.
7
). The cover
64
prevents potential damage to the drive sprocket
50
, second mounting bracket
46
and the chain
60
and also reduces the potential of harm to a user. A handle
62
is preferably directly connected to the shaft
52
and allows for rotation of the shaft
52
. The handle
62
can be of any type and can be connected to the shaft
52
in any way such as to rotate the shaft
52
. The shaft
52
preferably has a length such as to extend downward beyond and through an opening in the cover
64
such that the handle
62
is located outside of the cover
62
. In an alternative embodiment, the shaft
52
extends upward through the work surface
102
and the handle
62
is located above the work surface
102
(FIG.
1
). The drive sprocket
50
is preferably spaced apart from the driven sprocket
48
toward the front or side of the workstation
100
such that the handle
62
is easily accessible to the user. The handle
62
preferably is of such a length as to be easily accessible to a user. The length of the handle
62
will also effect the amount of effort or force a user must supply to rotate the handle
62
and screw
26
. The sprockets
48
and
50
are preferably constructed of plastic. However, any durable material can be used.
In embodiments having an adjustment system having more than one (1) adjustment mechanism
10
or having an adjustment mechanism
10
and a secondary adjustment mechanism
200
, an alignment sprocket
66
is preferably fixably mounted on the screw
26
. In the preferred embodiment, the alignment sprocket
66
is mounted on the top portion
26
C of the screw
26
adjacent the driven sprocket
48
such that the alignment sprocket
66
is spaced between the driven sprocket
48
and the inner plate
24
. However, the alignment sprocket
66
can be positioned anywhere on the screw
26
. The alignment sprockets
66
and
266
of each of the adjustment mechanisms
10
or secondary adjustment mechanism
200
are preferably connected together by an alignment chain
68
. However, any connection means can be used such that when the screw
26
of one of the adjustment mechanisms
10
is rotated, the screws
26
of the other adjustment mechanisms
10
or secondary adjustment mechanisms
200
are also rotated at the same rate.
A chain guide
70
and
72
is preferably mounted around the driven sprocket
48
and the alignment sprocket
66
or
266
when present on the adjustment mechanism
10
. The chain guides
70
and
72
preferably have a C-shape with a gap
70
A (one shown) along one portion into the center opening (FIG.
8
). The gap
70
A into the center opening allows for the chain
60
or
68
to extend around the driven or alignment sprocket
48
or
66
. The width of the gap
70
A is preferably only slightly greater than the spaced apart distance of the sides of the chain
60
or
68
as the chain
60
or
68
comes around the sprocket
48
,
66
or
266
and leaves the sprocket
48
,
66
or
266
(FIG.
7
). The sides of the chain guide
70
and
72
adjacent the gap
70
A preferably contact the chain
60
or
68
as the chain
60
or
68
moves to prevent the chain
60
or
68
from disengaging from the sprockets
48
,
66
or
266
. However, in an alternate embodiment (not shown), one of the sides of the gap contacts the chain
60
or
68
at all times. In the preferred embodiment of the adjustment mechanism
10
having the driven sprocket
48
and the alignment sprocket
66
spaced between the underneath surface
102
A of the work surface
102
and the inner plate
24
of the inner member
20
, the chain guide
70
and
72
preferably extend the entire length between the underneath surface
102
A of the work surface
102
and the inner plate
24
(FIG.
4
). The chain guides
70
and
72
extend around the sprockets
48
and
50
and are spaced between the inner surface of the inner member
20
and the chain
60
or
68
. The chain guide
70
or
72
prevents the chains
60
or
68
from moving off the driven sprocket
48
or alignment sprocket
66
. In the embodiment having a secondary adjustment mechanism
200
, a chain guide is preferably provided around each alignment sprocket
66
and
266
. The chain guides
70
and
72
are preferably constructed of plastic.
To adjust the height of the work surface
102
, the user rotates the handle
62
of the operating mechanism. When the user rotates the handle
62
, the handle
62
directly rotates the shaft
52
having the drive sprocket
50
. As the drive sprocket
50
rotates, the chain
60
connecting the driven sprocket
48
to the drive sprocket
50
, causes the driven sprocket
48
to rotate. Since the driven sprocket
48
is fixably mounted on the screw
26
, rotating the driven sprocket
48
also rotates the screw
26
. The driven and drive sprockets
48
and
50
of the operating mechanism provide a reduction ratio which allows for greater movement of the work surface
102
with fewer rotations of the handle
62
. In the preferred embodiment, due to the difference in diameters of the driven and drive sprockets
48
and
50
, when the handle
62
is rotated one (1) complete rotation, the screw
26
rotates 3.57 rotations. In the preferred embodiment, there is approximately a 3.57:1 reduction ratio from the handle
62
to the screw
26
through the sprockets
48
and
50
. In the preferred embodiment, the screw
26
is double threaded and has ten (10) threads per inch such that when the screw
26
rotates approximately five (5) full rotations, the screw
26
and consequently the work surface
102
A moves up or down one (1) inch (2.54 cm). Thus, for one (1) full rotation of the handle
62
, the work surface
102
is adjusted up or down approximately 0.72 inch (1.83 cm). The driven and drive sprockets
48
and
50
of the operating mechanism can be chosen to provide any increase in the rotation ratio from the handle
62
to the screw
26
.
Whether the user wants to adjust the work surface
102
up or down determines the direction the handle
62
is turned. The screw
62
preferably rotates in the same direction as the direction of rotation of the shaft
52
and handle
62
. As the screw
26
rotates, the screw
26
moves up or down through the top nut
38
, depending on the direction of rotation. The movement of the screw
26
up or down in the stationary top nut
38
causes the inner member
20
which is fixed to the screw
26
to also move up and down within the outer member
12
which is fixed to the nut support
36
and top nut
38
. In the preferred embodiment, under normal conditions, the load on the work surface
102
is spaced between the front edge
102
B of the work surface
102
and the legs
104
or adjustment mechanism
10
of the workstation
100
. The load causes the work surface
102
to tilt or pivot toward the load. Since the work surface
102
is connected to the inner member
20
, without the rollers
18
and
23
, tilting of the work surface
102
would cause the inner member
20
to tilt in the outer member
12
and cause the lower end
20
B of the inner member
20
to move off center toward the inner surface of the outer member
12
. Therefore, during normal use of the adjustment mechanism
10
, the load is tending to cantilever or tilt the inner member
20
in the outer member
12
. As the inner member
20
moves up and down relative to the outer member
12
, the first cantilever roller
18
of the first cantilever bracket
16
contacts the outer surface of the inner member
20
and act to align the inner member
20
in the center bore
12
C of the outer member
12
such that the outer and inner members
12
and
20
are co-axial. The first cantilever roller
18
carries the cantilevered load on the second member
20
as it enters the first member
12
caused by a load on a front edge
102
B of the work surface
102
in front of the legs
104
of the workstation
100
. The first cantilever roller
18
preferably also prevents chattering of the adjustment mechanism
10
as the inner member
20
moves relative to the outer member
12
. In the preferred embodiment, as the inner member
20
moves up and down in the outer member
12
, the second cantilever roller
23
of the second cantilever bracket
22
at the lower end
20
B of the inner member
20
contacts the inner surface of the outer member
12
. The second cantilever roller
23
of the second cantilever bracket
22
tends to prevent excess movement of the lower end
20
B of the inner member
20
in the outer member
12
. The second cantilever roller
23
allows the inner member
20
to continue to move within the outer member
12
with very little function when the work surface
102
is tilted.
In one (1) embodiment, a primary adjustment mechanism
10
and at least one (1) secondary adjustment mechanism
200
is used to adjust the work surface
102
. The secondary adjustment mechanism
200
is preferably similar to the adjustment mechanism
10
except that the secondary adjustment mechanism
200
does not have a driven sprocket
48
, drive sprocket
50
, chain
60
, shaft
52
, handle
62
or second mounting bracket
46
. The secondary adjustment mechanism
200
is operated through rotation of the alignment sprocket
266
which is connected to the alignment sprocket
66
of the adjustment mechanism
10
. As the screw
26
rotates, the alignment sprocket
66
mounted at the top end
26
C of the screw
26
also rotates. Since the alignment sprockets
66
or
266
of each adjustment mechanism
10
or
200
for a workstation
100
are connected together, when one (1) screw
26
of one (1) adjustment mechanism
10
is rotated, the screws
26
of the other adjustment mechanisms
10
are also rotated. Use of the alignment system allows for use of a single handle
62
and single operating mechanism to operate all the adjustment mechanisms
10
of a workstation
100
simultaneously. The alignment system also ensures that all of the adjustment mechanisms
10
are operating identically at the same speed in the same direction.
The spring
40
of the adjustment mechanism
10
compensates for the weight of the work surface
102
, the inner member
20
, the operating mechanism including the cover
64
, drive sprocket
50
and the first and second mounting bracket
14
and
46
and any load on the work surface
102
. Due to the use of the 3.57:1 ratio of the sprockets
48
and
50
, without the use of the spring
40
to assist in compensating for the weight of the work surface
102
, operating mechanism and load, the amount of force required to rotate the handle
62
would be outside the normal range of force able to be applied by an average user. The spring
40
regulates how much inch pounds (in-lbs) (NM) of torque will be needed to turn the handle
62
to adjust the work surface
102
.
In one (1) embodiment, having one (1) primary adjustment mechanism
10
and one (1) secondary adjustment mechanism
200
, the springs
40
are identical and are chosen to act together to compensate for the weight of the work surface
102
and the weight of the adjustment mechanism
10
and
200
. In this embodiment, the work surface
102
weighs approximately 31 lbs (14 kg) and the adjustment mechanisms
10
and
200
together weigh approximately 23 lbs (10 kg). The load on the work surface
102
is chosen to be between 0 to 100 lbs (0 to 45 kg) with an average load of 50 lbs (23 kg). In this embodiment, the work surface
102
is able to be adjusted a total distance of 16 inches (38.4 cm) such that in the fully lowered position, the work surface
102
is
26
inches (66 cm) away from the ground surface and in the fully raised position, the work surface
102
is 42 inches (107 cm) away from the ground surface. The springs
40
are chosen such that when the work surface
102
is adjusted halfway or is positioned 34 inches (86 cm) away from the ground surface and a load of 50 lbs (23 kg) is on the work surface
102
, everything is balanced and the force or torque needed to rotate the handle
62
is approximately 0 lbs (0N). Theoretically, at the neutral position, the only force needed to rotate the handle
62
to adjust the work surface
102
is the force needed to overcome the friction of the adjustment mechanisms
10
and
200
. The springs
40
are also chosen such that the maximum torque or force needed to rotate the handle
62
to raise the work surface
102
having a load of 100 lbs (45 kg) to the fully raised position does not exceed 12 lbs (53 N). In this embodiment, the handle
62
preferably has a length of 4.0 inches (10.2 cm). The force required to rotate the handle
62
increases to the maximum as the work surface
102
is moved toward the fully lowered position and there is no load on the work surface
102
. The force required to rotate the handle
62
also increases to the maximum as the work surface
102
is moved to the fully raised position and there is a maximum load of 100 lbs (45 kg) on the work surface
102
. In this embodiment, the force required to rotate the handle
62
increases or decreases at a rate of about 4 lbs/inch. (700 N/M) or 2 lbs/inch (350 N) per adjustment mechanism
10
or
200
. As the springs
40
are compressed or extended, the upward force of the springs
40
applied to the work surface
102
varies linearly. The application of the upward force by the springs
40
makes it easier for the adjustment mechanisms
10
and
200
to adjust the work surface
102
quickly, particularly when the work surface
102
has an additional weight or load. Thus, the springs
40
of the adjustment mechanisms
10
and
200
in combination with the aggressive rotation ratio of the sprockets
48
and
50
of the operating system allow the user to use a reasonable force to quickly adjust the height of the work surface
102
. To compensate for a heavier work surface
102
, the springs
40
of the adjustment mechanism
10
and the secondary adjustment mechanism
200
can be pre-loaded. In one (1) embodiment having a primary adjustment mechanism
10
and a secondary adjustment mechanism
200
, the springs
40
are pre-loaded by providing a spacer (not shown) between the bottom end
40
B of the spring
40
and the bracket. The insertion of the spacer causes the springs
40
to compress. For a spring
40
providing a force of 2 lbs/inch (350 N/M), using a five (5) inch (12.7 cm) spacer would increase the force applied by the spring
40
by 10 lbs (44.8 N). Thus, the total increase in force provided by both mechanisms
10
or
200
would be 20 lbs (89.6 N). The use of a spacer and the ability to pre-load the spring
40
allow the adjustment mechanisms
10
or
200
to be used for a variety of work surfaces
102
having different weights or having different average loads.
It is intended that the foregoing description be only illustrative of the present invention and that the present invention be limited only by the hereinafter appended claims.
Claims
- 1. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a stationary first member defining a longitudinal axis of the mechanism; (b) a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; (c) a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; (d) a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; (e) a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; (f) one driven sprocket fixably mounted on the threaded member adjacent to the work surface; (g) one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; (h) means for directly connecting the driven sprocket and the drive sprocket; and (i) means for rotating the shaft and the drive sprocket wherein when the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded member in the threaded opening of the support such that the second member is moved relative to the first member.
- 2. The adjustment mechanism of claim 1 wherein the resilient means is a spring.
- 3. The adjustment mechanism of claim 2 wherein the spring extends between an end of the first member opposite the second member and an end of the second member opposite the first member.
- 4. The adjustment mechanism of claim 1 wherein the resilient means is chosen such that at a halfway point in movement of the second member relative to the first member, a force of the resilient means tending to bias the members apart acts to counterbalance a force of the work surface, driven sprocket, drive sprocket, means for rotating the drive sprocket, second member and load tending to move the members together.
- 5. The apparatus of claim 1 wherein the force exerted by the resilient means is such that the threaded member can be in tension or compression depending on a load on the work surface.
- 6. The adjustment mechanism of claim 1 wherein the diameters of the driven sprocket and drive sprocket are such that when the shaft is rotated one complete rotation, the threaded member rotates greater than one complete rotation.
- 7. The adjustment mechanism of claim 1 wherein the diameter of the drive sprocket is 3.57 times greater than the diameter of the driven sprocket.
- 8. The adjustment mechanism of claim 1 wherein diameters of the drive sprocket and driven sprocket are such that when the shaft is rotated one complete rotation, the threaded member rotates approximately 3.57 rotations.
- 9. The adjustment mechanism of claim 1 wherein the means for connecting the drive sprocket and driven sprocket is a chain and wherein a chain guide is positioned in an end of the second member adjacent the driven sprocket such that the chain does not disengage from the driven sprocket.
- 10. The adjustment mechanism of claim 9 wherein the chain guide is mounted around the driven sprocket spaced between an inner surface of the second member and the driven sprocket and chain.
- 11. The adjustment mechanism of claim 1 wherein mounted adjacent the driven sprocket on the threaded member is a first alignment sprocket having a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism so that a height of the adjustment mechanisms are the same throughout movement of the second member and wherein chain guides are mounted adjacent the first alignment sprocket and the second alignment sprocket so that the chain does not disengage from the first alignment sprocket or the second alignment sprocket.
- 12. The adjustment mechanism of claim 10 wherein the chain guide has a C-shape and wherein, a radius and curvature of an inner opening of the chain guide is substantially similar to a radius and curvature of the driven sprocket with the chain.
- 13. The adjustment mechanism of claim 11 wherein the chain guides have a C-shape and wherein, a radius and curvature of an inner opening of the chain guides is substantially similar to a radius and curvature of the first and second alignment sprockets with the chain.
- 14. The adjustment mechanism of claim 1 wherein the threaded member is double threaded with 10 threads per inch such that when the drive sprocket is rotated one complete revolution, the threaded member is rotated about 3.57 times and the work surface moves approximately 0.714 inches (1.81 cm).
- 15. The adjustment mechanism of claim 1 wherein a first end of the second member is mounted on a bracket which is secured to the work surface, wherein an inner plate having a center opening is mounted in a center bore of the second member spaced apart from the bracket, wherein the threaded member extends through the center opening in the inner plate and the driven sprocket is mounted on the threaded member between the bracket and the inner plate and wherein a guide is mounted in the bore of the second member adjacent the driven sprocket and prevents the connection means from moving off the driven sprocket.
- 16. The adjustment mechanism of claim 1 wherein a cantilever bracket having a single roller is mounted on an end of the second member adjacent the first member wherein the roller is mounted on the cantilever bracket such as to be positioned opposite a front edge of the work surface and wherein the roller contacts the first member when the second member moves relative to the first member in a direction substantially along the longitudinal axis of the adjustment mechanism.
- 17. The adjustment mechanism of claim 16 wherein the roller has a convex curvature which is substantially similar to a curvature of an inner surface of the first member.
- 18. The adjustment mechanism of claim 1 wherein a cantilever bracket having a single roller is mounted in an end of the first member adjacent the second member and assists the second member in moving relative to the first member.
- 19. The adjustment mechanism of claim 18 wherein the roller has an apple core shape and wherein a center portion of the roller has a concave curvature substantially similar to a curvature of an outer surface of the second member.
- 20. The adjustment mechanism of claim 1 wherein the adjustment mechanism has an alignment sprocket mounted on the threaded member, wherein the alignment sprocket of the adjustment mechanism is connected by at least one chain to at least one alignment sprocket of at least one secondary adjustment mechanism connected to the work surface wherein the secondary adjustment mechanism is similar to the adjustment mechanism except that the secondary adjustment mechanism does not have the driven and drive sprockets, the shaft and the means to rotate the shaft, wherein the connection of the adjustment mechanism to the secondary adjustment mechanism allows the adjustment mechanisms to adjust the work surface of the workstation at a similar rate.
- 21. The adjustment mechanism of claim 15 wherein the second member has opposed ends with a center bore extending therebetween with an inner plate mounted in the center bore adjacent one end wherein the inner plate has an opening through which the threaded member extends wherein a thrust assembly is mounted on the threaded member on either side of the inner plate such that the threaded member easily rotates in the opening of the inner plate and wherein the opening of the inner plate is located in an indention in the plate and wherein a flange bearing is mounted in the indention and wherein the threaded member extends through an opening in the flange bearing.
- 22. A system for adjusting a height of a work surface of a workstation, which comprises:(a) a primary adjustment mechanism including: i. a stationary first member defining a longitudinal axis of the mechanism; ii. a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; iii. a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; iv. a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; v. a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; vi. one driven sprocket fixably mounted on the threaded member adjacent to the work surface; and vii. an alignment sprocket mounted on the threaded member adjacent the work surface; (b) at least one secondary adjustment mechanism including: i. a stationary first member defining a longitudinal axis of the mechanism; ii. a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; iii. a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the mechanism; iv. a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; v. a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and vi. an alignment sprocket mounted on the threaded member adjacent the work surface; (c) one drive sprocket directly connected to the one driven sprocket of the primary adjustment mechanism and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket of the primary adjustment mechanism; (d) means for directly connecting the driven sprocket of the primary adjustment mechanism and the drive sprocket; and (e) means for rotating the shaft and the drive sprocket wherein as the drive sprocket rotates, the driven sprocket is rotated which rotates the threaded shaft of the primary adjustment mechanism and the alignment sprocket of the primary adjustment mechanism; and (f) means for connecting the alignment sprocket of the primary adjustment mechanism to the alignment sprocket of the secondary adjustment mechanism so that when the threaded shaft and the alignment sprocket of the primary adjustment mechanism rotate, the alignment sprocket and threaded member of the secondary adjustment mechanism rotate so that the primary adjustment mechanism and the secondary adjustment mechanism move at substantially the same rate.
- 23. The system of claim 22 wherein the resilient means of the primary adjustment mechanism and the resilient means of the secondary mechanism are each chosen such as to compensate for a portion of combined load on the primary adjustment mechanism and secondary adjustment mechanism.
- 24. The system of claim 23 wherein the resilient means in the primary adjustment mechanism is identical to the resilient means in the secondary adjustment mechanism such that each resilient means exerts an identical force and compensates for an equal portion of the combined load.
- 25. The system of claim 22 wherein the first and second members, the threaded member and the alignment sprocket of the primary adjustment mechanism are identical to the first and second members, the threaded member and the alignment sprocket of the secondary adjustment mechanism.
- 26. The system of claim 22 wherein the means for connecting the alignment sprockets of the primary and secondary adjustment mechanism is a chain.
- 27. The system of claim 26 wherein a chain guide is provided around the alignment sprockets and chain of the primary adjustment mechanism and the secondary adjustment mechanism to prevent the chain from falling off the alignment sprockets.
- 28. A method for adjusting a height of a work surface of a workstation which comprises the steps of:(a) providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the adjustment mechanism; a support fixably mounted to the stationary first member and having a threaded opening extending substantially along the longitudinal axis of the adjustment mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support wherein threads of the threaded member engage threads of the threaded opening; a resilient means extending between the first member and the second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; one driven sprocket fixably mounted on the threaded member adjacent to the work surface; one drive sprocket directly connected to the driven sprocket and mounted on a shaft rotatably mounted on the work surface, the drive sprocket having a diameter greater than a diameter of the driven sprocket; means for directly connecting the driven sprocket and the drive sprocket and means for rotating the shaft and the drive sprocket; and (b) activating the means for rotating the shaft and drive sprocket such that the shaft and drive sprocket rotate which rotates the threaded member in the threaded opening of the support which moves the second member relative to the first member to vertically adjust the work surface.
- 29. The method of claim 28 wherein the means for rotating the shaft and drive sprocket is a handle connected to the shaft and wherein when the handle is rotated one complete rotation, the threaded member rotates approximately 3.57 rotations.
- 30. The method of claim 28 wherein the threaded member is double threaded and contains 10 threads per inch such that when the handle is rotated one complete rotation, the work surface is adjusted approximately 0.714 inch (1.81 cm).
- 31. The method of claim 28 wherein the adjustment mechanism is mounted on the work surface, wherein mounted adjacent to the driven sprocket on the threaded member is a first alignment sprocket with a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism mounted to the work surface so that when the threaded member of the adjustment mechanism is rotated, the second threaded member is rotated and the adjustment mechanisms adjust at substantially the same rate.
US Referenced Citations (15)