Information
-
Patent Grant
-
6289825
-
Patent Number
6,289,825
-
Date Filed
Friday, March 31, 200024 years ago
-
Date Issued
Tuesday, September 18, 200123 years ago
-
Inventors
-
-
Examiners
Agents
- Moyne; Mary M.
- McLeod; Ian C.
-
CPC
-
US Classifications
Field of Search
US
- 108 147
- 108 14719
- 108 14411
- 248 1621
- 248 404
- 248 405
- 248 4062
- 248 161
- 248 157
- 248 422
- 248 1883
- 248 1884
-
International Classifications
-
Abstract
The adjustment mechanism (10) includes a stationary first member (12) and a second member (20) telescopingly mounted in the first member. The first member is mounted with a second end (12B) adjacent the ground surface. The second member is mounted with the second end (20B) in the first end (12A) of the first member and the first end adjacent to and in contact with the underneath surface (102A) of the work surface (102). A threaded member (26) is rotatably connected at the first end (26A) to the upper end (20A) of the second member. The second end (26B) of the screw extends down through a top nut (38) fixably mounted on one end of a nut support (36). The other end of the nut support is mounted on the lower end of the first member. A spring (40) is mounted around the screw and the nut support extends between the lower end of the first member and the upper end of the second member. An operating mechanism is used to rotate the screw. The operating mechanism allows for fewer rotations of the handle (62) of the operating mechanism to move the work surface the desired amount.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
REFERENCE TO A “MICROFICHE APPENDIX”
Not Applicable
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to an adjustment mechanism for adjusting the height of a work surface of a workstation. In particular, the present invention relates to an adjustment mechanism which uses rotation of a threaded member to adjust the height of the work surface. The threaded member is rotated by a handle through an operating mechanism having a series of sprockets and/or gears. The varying diameters of the gears allows the threaded member to rotate at a faster rate than the rate the handle is rotated. A spring is used to compensate for a load on the work surface and to allow the user to rotate the handle using less force.
(2) Description of the Related Art
The related art has shown various adjustable height workstations which use a rotating, threaded member and a stationary nut to adjust the height of the table or workstation. Illustrative are U.S. Pat. No. 1,943,280 to Arnold; U.S. Pat. No. 5,022,327 to Solomon; U.S. Pat. No. 5,447,099 to Adams et al; U.S. Pat. No. 5,685,510 to Francis; U.S. Pat. No. 5,845,590 to Seidel; U.S. Pat. No. 5,890,438 to Francis; and U.S. Pat. No. 5,941,182 to Greene.
Arnold describes a table having four adjustable legs. Each leg contains an adjustment mechanism which includes a screw and a stationary nut. A sprocket is mounted at the end of each screw. The sprockets of all four adjustment mechanisms are connected together by a chain. The chain passes about a drive sprocket which is mounted on a crank or handle. When the handle is rotated, the drive sprocket rotates which rotates the sprockets and screw of each adjustment mechanism.
Solomon describes an adjustable overbed table. A rotatable screw shaft is used to adjust the table. A crank handle is attached to bevel gears which rotate bevel gears on the end of the rotatable screw shaft.
Adams et al describes a height adjustment mechanism for tables. The drive means for the mechanism comprises a gear box, a jack screw and a jack nut with a crank for rotating the jack screw by means of a pair of bevel gears. One of the bevel gears is secured to the end of the jack screw.
Francis '510 and '586 describe a height adjustment system which includes a work-top member supported by a plurality of height adjustable legs. The legs have a stationary first leg part and a movable second leg part. A rotatable shaft extends vertically within the second leg part and has an upper portion and a lower portion. The lower portion is in the form of a screw. A pair of half nuts are positioned within the second leg part and act to position the screw within the second leg part. Vertical movement of the second leg part is also guided by at least one (1) linear bearing spaced between the first and second leg parts. The upper portion of the rotatable shaft is housed within a tubular member. A compression spring may be provided around the tubular member within the second leg part. The compression spring is retained between the lower part of the gear box housing and the base plate at the lower end of the first leg part. The compression spring is not rotatable and is fully supported within the second leg part to prevent buckling of the first leg part. The compression spring can compensate for external loads in the leg. The second leg part is secured at the upper end to the right angle gear box. The gear box includes a crown gear mounted on the upper end of the vertical shaft and a pinion gear engageable with the crown gear. The pinion gear is mounted on the end of a rotatable horizontal shaft which extends in a horizontal direction out of the gear box. The horizontal shaft is rotated by a drive mechanism comprising a winding mechanism including a rotatable drive shaft linked by universal joints and a first rotatable transmission member to a drive shaft. The drive shaft is connected to a rotatable drive transmission member which is connected to the horizontal shaft. A retractable handle is connected to the drive shaft for operating the winding mechanism. When the screw is rotated, the second leg part, gear box and work-top member move vertically relative to the first leg part.
Seidel describes an adjustable height table assembly. The base assembly includes a housing with a vertical leg extending upward and attached to the table top and movable within the housing. The housing also includes a pair of vertical guide members spaced from each other with a slide assembly slidably mounted to the guide members. The vertical leg is fixably mounted to the slide assembly. The vertical adjustment mechanism for the assembly includes a rotatable screw extending through a passage defined by the vertical leg. A tubular member is mounted within the housing between the vertical guide members, and receives the lower portion of the threaded member. A fixed nut is mounted toward the upper end of the tubular member and is threadably engaged with the threads of the screw. The table top support further includes an arm to which the table top is secured. The arm defines an axial passage, which is in communication with the passage formed in the vertical leg through which the screw extends. A driven sprocket is mounted to the screw toward its upper end, and a drive sprocket is rotatably mounted to the arm below the table top. A chain is engaged with the drive sprocket and with the driven sprocket, and a manually operable crank provides rotation of the drive sprocket, which is transferred through the chain and the driven sprocket to impart rotation to the screw and to thereby adjust the height of the table top.
Greene describes a vertically adjustable table which is adjustable using a crank handle. The leg assemblies include a stationary part and a movable part. The lifting mechanism comprises a ball screw and a ball nut. The ball nut is rigidly affixed to the stationary part of the leg assembly and the ball screw rotates in the ball nut. The table top is raised or lowered depending on the direction of rotation of the screw. The table uses a pulley and cable arrangement to ensure that the table raises and lowers in a level manner which obviating the need for a chain and sprocket. A miter gear set is used to convert horizontal torque applied by the user on the handle to the vertical torque needed to rotate the ball screw. The gear box mechanism is securely attached to a bracket which is secured to the movable portion of the leg assembly and to the underside of the table. The gear box mechanism is also securely attached to the ball screw.
Also of interest are U.S. Pat. No. 4,635,492 to Uebelhart; U.S. Pat. No. 5,088,421 to Beckstead and U.S. Pat. No. 5,282,593 to Fast which show the use of a motor to rotate the threaded member to adjust the height of a table or workstation.
There remains the need for an adjustment mechanism for use in adjusting the height of a work surface of a workstation which is manually operated by a handle which allows for fewer rotations of the handle by the user to obtain the required height adjustment and which uses a spring to compensate for a load on the work surface.
SUMMARY OF THE INVENTION
The present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and an operating mechanism for rotating the threaded member in the threaded opening of the support wherein as the threaded member rotates, the second member moves relative to the first member and the spring compressed or extends based on a direction of rotation of the threaded member.
Further, the present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a first member having a first end and a second end with a bore extending therebetween; a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; a support having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; a first gear mounted on the first end of the threaded member; a second gear in contact with the first gear having a diameter greater than a diameter of the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; a first sprocket connected to the second gear; a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; and a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.
Still further, the present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism; a first gear mounted on the threaded member spaced apart from the stationary first member; a second gear mounted on a first shaft and positioned to engage the first gear; a first sprocket connected to the second gear; a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket and wherein a diameter of the second sprocket is greater than a diameter of the first sprocket; and rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation.
Further still, the present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a first member having a first end and a second end with a bore extending therebetween; a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; a support having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; a spring mounted in the bore of the second member and around the threaded member having a first and a second end with the first end adjacent the first end of the second member and the second end adjacent the second end of the first member; a first gear mounted on the first end of the threaded member; a second gear in contact with the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism and having a diameter greater than a diameter of the first gear; a first sprocket connected to the second gear; a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; and a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.
Finally, the present invention relates to a method for adjusting a height of a work surface of a workstation which comprises the steps of: providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism; a first gear mounted on the threaded member spaced apart from the stationary first member; a second gear rotatably mounted on a first shaft and positioned to engage the first gear wherein a diameter of the second gear is greater than a diameter of the first gear; a first sprocket rotatably mounted on the first shaft; a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket; and rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation; and activating the rotation means such that the second shaft and second sprocket rotate which rotates the first sprocket, first shaft and second gear which rotates the first gear and the threaded member which moves the second member relative to the first member which adjusts the height of the work surface
The adjustment mechanism of the present invention allows for quick and relatively effortless adjustment of a work surface of a workstation. The adjustment mechanism includes a stationary outer member and a movable inner member telescopingly mounted in the first member. The first member is mounted with a lower end adjacent the ground surface. The inner member is mounted with the lower end in the upper end of the outer member and the upper end adjacent to and in contact with the underneath surface of the work surface. A screw is rotatably connected at the first end to the upper end of the inner member. The second end of the screw extends down through a nut cap fixably mounted on one end of a nut support. The other end of the nut support is mounted on the lower end of the outer member. A spring is mounted around the screw and the nut support and extends between the lower end of the outer member and the upper end of the inner member.
Preferably, a first gear is fixably mounted on the first end of the screw. A second gear is mounted on a first shaft adjacent the first gear and engages the first gear. The second gear preferably has a greater diameter than the first gear. A first sprocket is also mounted on the first shaft. The first sprocket is connected by a chain to a second sprocket mounted on a second shaft. The diameter of the second sprocket is preferably greater than the diameter of the first sprocket. The handle for operating the adjustment mechanism is connected to the second shaft. As the handle is rotated, the first and second sprockets and the first and second gears rotate which rotates the screw. Due to the larger diameter of the second gear and the second sprocket, the first gear and the screw rotate at a faster rate than the rotation of the handle. The spring compensates for the load on the work surface and allows for the use of reasonable force by the user to rotate the handle even with a load on the work surface and the ratio of the gears and sprockets. As the screw rotates, it moves up and down in the top nut causing the inner member to move up and down in the outer member, thus raising or lowering the work surface.
An alignment sprocket is preferably fixably mounted on the upper end of the screw. The alignment sprocket is connected by a chain to the alignment sprockets of the adjustment mechanism for the workstation. The alignment sprockets ensure that all the adjustment mechanisms adjust the work surface at the same rate. The alignment sprocket also allows the use of a single operating mechanism for multiple adjustment mechanisms of a single workstation. All of the alignment mechanisms of a workstation are preferably operated by a single operating mechanism.
The adjustment mechanism of the present invention allows for adjusting a work surface of a workstation a greater distance in fewer rotations of the handle. The adjustment mechanism also allows for the use of a substantially constant force to rotate the handle regardless of the position of the work surface. The adjustment mechanism also provides for applying a manageable force on the handle to adjust the work surface even when a load is applied to the work surface.
The substance and advantages of the present invention will become increasingly apparent by reference to the following drawings and the description.
BRIEF DESCRIPTION OF THE DRAWING(S)
FIG. 1
is a perspective view of the workstation
100
having the adjustment mechanism
10
.
FIG. 2
is a side cross-sectional view of the workstation
100
in the raised position with a portion of the adjustment mechanism
10
in cross-section.
FIG. 3
is a side cross-sectional view of the workstation
100
in the lowered position with a portion of the adjustment mechanism
10
in cross-section.
FIG. 3A
is a plan view of gears
46
and
50
and sprockets
54
,
56
and
66
.
FIG. 4
is an enlarged cross-sectional view of a portion of
FIG. 2
showing the first gear
46
and the alignment sprocket
66
mounted on the screw
26
and showing the second gear
50
and the first sprocket
54
mounted on the bearing first shaft
52
.
FIG. 5
is an enlarged cross-sectional view of a portion of
FIG. 2
showing the roller assembly
22
, the screw
26
and the support
36
.
FIG. 6
is a cross-sectional view along the line
6
—
6
of
FIG. 5
showing the first cantilever bracket
16
and first cantilever rollers
18
and the second cantilever bracket
22
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
shows the workstation
100
having the adjustment mechanism
10
of the present invention. An adjustment mechanism
10
provides a portion of each of the legs
104
for the workstation
100
. A single operating mechanism is used for both adjustment mechanisms
10
. The adjustment mechanism
10
extends between the foot
104
A of the leg
104
and the work surface
102
. In the embodiment shown, the workstation
100
has a rectangular work surface
102
with a pair of legs
104
spaced apart beneath the work surface
102
. Each of the legs
104
is provided with an adjustment mechanism
10
. However, it is understood that the work surface
102
could be of any size or shape. In addition, the number of adjustment mechanisms
10
would depend on the size of the work surface
102
and the load on the work surface
102
. In the current embodiment, the adjustment mechanism
10
is not enclosed within a housing. However, it is understood that the adjustment mechanism
10
can be enclosed in a housing or outer fascia having any shape.
The adjustment mechanism
10
of the present invention includes a stationary first or outer member
12
and a movable second or inner member
20
(FIGS.
1
and
2
). The members
12
and
20
are telescopingly mounted together such that the second member
20
is able to move relative to the first member
12
essentially along the longitudinal axis A—A of the adjustment mechanism
10
. In the preferred embodiment, the members
12
and
20
are preferably tubes having a cylindrical shape with a circular cross-section. The members
12
and
20
could have any cross-sectional shape. In the preferred embodiment, the members
12
and
20
both have the same cross-sectional shape. However, the members
12
and
20
could have different cross-sectional shapes provided the members are able to be telescopingly mounted together. The outer and inner members
12
and
20
are preferably constructed of metal; however, the members can be constructed of any durable, strong material.
The first or outer member
12
has a first or upper end
12
A and a second or lower end
12
B with a center bore
12
C extending therebetween. The upper end
12
A of the outer member
12
is open to allow for insertion of the second or inner member
20
. The lower end
12
B of the outer member
12
can be closed or open. In the preferred embodiment, the outer member
12
is fixably mounted at the lower end
12
B to the foot
104
A of the leg
104
of the workstation
100
. The lower end
12
B of the outer member
12
can also extend through the foot
104
A and be mounted in the foot
104
A. A bracket
14
(
FIG. 6
) is preferably located on the lower end
12
B of the first member
12
. The bracket
14
extends across the open lower end
12
B of the outer member
12
and allows for mounting of the nut support
36
. The bracket
14
also provides a surface to which the bottom
40
B of the spring
40
rests and pushes against. In an alternative embodiment (not shown), the bracket at the lower end of the first member is a plate which extends completely across and completely covers and closes the lower end of the first member. In the preferred embodiment, a first cantilever bracket
16
is mounted in the upper end
12
A of the first member
12
(FIG.
6
). The first cantilever bracket
16
has a center opening
16
A having a circular shape and an outer perimeter having a D-shape with a curved portion
16
B and a straight portion
16
C. In the preferred embodiment, the upper end
12
A of the outer member
12
is stretched or deformed such that the D-shaped first cantilever bracket
16
can be mounted in the center bore
16
C of the outer member
12
adjacent the upper end
12
A. The intersections of the curved portion
16
B with the straight portion
16
C of the outer perimeter form corner areas
16
D of the first cantilever bracket
16
. The curved portion
16
B of the perimeter of the first cantilever bracket
16
follows the curved perimeter of the outer member
12
. The straight portion
16
C and the corner areas
16
D extend outward beyond the standard perimeter of the outer member
12
below the upper end
12
A. First cantilever rollers
18
are mounted in each of the corner areas
16
D. The axises of rotation of the first cantilever rollers
18
are perpendicular to the longitudinal axis of the adjustment mechanism
10
. The first cantilever rollers
18
are mounted in the corner areas
16
D such that a portion of the first cantilever rollers
18
extend into the center opening
16
A of the first cantilever bracket
16
. Each of the first cantilever rollers
18
extends into the center opening
16
A the same distance. The first cantilever rollers
18
extend into the center opening
16
A such as to contact the inner member
20
as it moves within the center bore
12
C of the outer member
12
. The first cantilever bracket
16
is mounted in the upper end
12
A of the outer member
12
such that the straight portion
16
C of the bracket
16
is facing and substantially parallel to a front edge
102
B of the work surface
12
(FIG.
1
). The first cantilever rollers
18
are preferably spaced apart approximately 45° around the center opening
16
A. The first cantilever rollers
18
can be of any well known type and can be constructed of any well known material. The first cantilever bracket
16
is preferably constructed of plastic; however, it can be constructed of any durable material.
The second or inner member
20
has a first or upper end
20
A and a second or lower end
20
B with a center bore
20
C extending therebetween. The lower end
20
B of the inner member
20
is telescopingly received in the open upper end
12
A of the outer member (FIG.
5
). The outer diameter of the inner member
20
is of a size such that the inner member
20
easily slides within the center bore
12
C of the outer member
12
. A second cantilever bracket
22
is mounted on the lower end
20
B of the inner member
20
within the center bore
12
C of the outer member
12
(FIGS.
5
and
6
). The second cantilever bracket
22
includes a pair of rollers
23
which compensate for the cantilever of the table as shown in FIG.
1
. The second cantilever bracket
22
has a center opening
22
A which allows the spring
40
, screw
26
and nut support
36
to extend between the outer and inner members
12
and
20
. The size of the center opening
22
A is such that the spring
40
does not contact the bracket
14
and can move easily within the center opening
16
A of the bracket
14
. The axises for rotation of the rollers
23
are perpendicular to the longitudinal axis A—A of the adjustment mechanism
10
. The rollers
23
are mounted on the bracket
22
such that the rollers
23
extend beyond the outer surface of the inner member
20
. The inner member
20
is provided with slots such that the rollers
23
extend through the inner member
20
. In the preferred embodiment, the rollers
23
are spaced a minimal distance from the inner surface of the outer member
12
when the second member
20
is sliding within the center bore
12
C of the outer member
12
during normal conditions such that if the inner member
20
is cantilevered or tilted, the second cantilever rollers
23
contact the outer member
12
. The rollers
23
can be of any type and can be constructed of any well known, durable, low friction material. The bracket
14
can be constructed of any material and can be mounted on the end of the inner member
20
by any well known means.
The upper end
20
A of the inner member
20
is preferably fixably mounted to the cover
44
for the operating mechanism adjacent the underneath surface
102
A of the work surface
102
(FIG.
4
). The upper end
20
A of the inner member
20
is preferably provided with a cutout portion to allow for the second gear
50
(
FIGS. 3 and 4
) to extend into the center bore
20
C of the inner member
20
and engage the first gear
46
(to be described in detail hereinafter). In an alternative embodiment (not shown), the upper end of the inner member is secured directly to the underneath surface of the work surface. In this alternate embodiment, the inner member has a cutout for the second gear and a cutout or notch for the connecting chain of the alignment sprocket. An inner plate
24
is provided in the center bore
20
C of the inner member
20
spaced down from but adjacent to the upper end
20
A of the inner member
20
(FIG.
4
). The inner plate
24
closes the center bore
20
C of the inner member
20
at the upper end
20
A except for a center opening
24
A through the inner plate
24
. The center opening
24
A is positioned in an indention
24
B in the center of the inner plate
24
. The center opening
24
A and the indention
24
B preferably both have a circular shape.
A threaded member or screw
26
is rotatably mounted in the center bore
20
C of the inner member
20
. The screw
26
has a first end
26
A and a second end
26
B. The outer surface of the screw
26
is provided with threads except for a top portion
26
C of the screw
26
adjacent the upper end
20
A of the inner member
20
(FIG.
4
). The top portion
26
C of the screw
26
preferably has a smaller diameter than the remainder of the screw
26
. A shoulder
26
D is formed at the point where the reduced diameter top portion
26
C of the screw
26
begins. The first end
26
A of the screw
26
preferably extends through the center opening
24
A of the inner plate
24
and beyond the upper end
20
A of the inner member
20
. In the preferred embodiment, the first end
26
A of the screw
26
is spaced slightly down from the underneath surface
102
A of the work surface
102
(FIG.
4
). A thrust assembly
28
and
30
is preferably positioned on either side of the inner plate
24
around the screw
26
. The thrust assemblies
28
and
30
include a thrust bearing
28
A or
30
A spaced between a pair of thrust washers
28
B or
30
B. The first thrust assembly
28
is spaced between the inner plate
24
and the shoulder
26
D formed by the top portion
26
C of the screw
26
. The second thrust assembly
30
is spaced around the top portion
26
C of the screw
26
adjacent a floor of the indention
24
B of the inner plate
24
. A lock clip
32
is mounted in a groove
28
E in the top portion
26
C of the screw
26
adjacent the second thrust assembly
30
and holds the second thrust assembly
30
in place adjacent the floor of the indention
24
B of the inner plate
24
. A flange bearing
34
is preferably mounted in the indention
24
B of the plate
24
adjacent the top of the indention
24
B. The flange bearing
34
has a center opening through which the top portion
26
C of the screw
26
rotatably extends. The flange bearing
34
acts to align the screw
26
such that the screw
26
is co-axial with the inner and outer members
12
and
20
. The screw
26
extends downward from the first end
26
A toward the lower end
20
B of the inner member
20
. The second end
26
B of the screw
26
extends into a first end
36
A of a nut support
36
.
As shown in
FIG. 5
, the nut support
36
has a first end
36
A and a second end
36
B with a center bore
36
C extending therebetween. In the preferred embodiment, the center bore
36
C extends completely through the nut support
36
. However, the second end
36
B of the nut support
36
may be closed and the center bore
36
B may not extend the complete length of the support
36
. The length of the center bore
36
B of the nut support
36
depends on the length of the screw
26
. The diameter of the center bore
36
C of the nut support
36
is greater than the diameter of the screw
26
such that the screw
26
easily extends into the center bore
36
C of the nut support
36
. A top nut
38
is threadably mounted in the first end
36
A of the nut support
36
. The nut support
36
acts to support the top nut
38
in a fixed position spaced a distance from the lower end
12
B of the outer member
12
. The nut support
36
is of such a length that the top nut
38
is positioned in the center opening
16
A of the first cantilever bracket
16
. The top nut
38
has a threaded center opening which leads to the center bore
36
C of the nut support
36
. The diameter and threads of the threaded opening are such as to engage the threads of the screw
26
as the screw
26
extends through the threaded opening of the top nut
38
and into the center bore
36
C of the nut support
36
. The second end
36
B of the nut support
36
is fixably mounted on the bracket
14
at the second end
12
B of the outer member
12
. The length of the nut support
36
is preferably less than the length of the outer member
12
such that the top nut
38
of the nut support
36
is spaced below the upper end
12
A of the outer member
12
. The nut support
36
is preferably constructed of metal; however, any well known, durable material can be used.
A spring
40
preferably extends between the bracket
14
at the lower end
12
B of the outer member
12
and the inner plate
24
at the upper end
20
A of the inner member
20
. The spring
40
is preferably mounted around the screw
26
and the nut support
36
and has an outer diameter such as to be spaced apart from the inner surface of the inner member
20
. The bottom end
40
B of the spring
40
preferably rests on the bracket
14
at the lower end
12
B of the outer member
12
. The force on the spring
40
due to its compressed condition tends to keep the spring
40
in position on the bracket
14
. The top end
40
A of the spring
40
is adjacent the inner plate
24
of the inner member
20
. The spring
40
preferably has a compressed length of 37.69 inches (95.73 cm) when the adjustment mechanism
10
is in the fully extended or raised position and a compressed length of 21.69 inches (55.09 cm) when the adjustment mechanism
10
is in the fully compressed or lowered position. The spring
40
preferably counteracts the downward force of the work surface
102
, operating mechanism, the inner member
20
and any load on the work surface
102
. The characteristics of the spring
40
are preferably chosen based on the anticipated load to be provided on the work surface
102
. In the preferred embodiment, a spring support or liner
42
extends between the inner plate
24
of the inner member
20
and the second end
20
B of the second member
20
. The spring liner
42
preferably does not extend into the center opening
22
A of the second cantilever bracket
22
. The outer diameter of the spring liner
42
is preferably only slightly less than the inner diameter of the spring
40
such that the spring
40
fits snugly on the spring liner
42
. In the preferred embodiment, the indention
24
B of the inner plate
24
has a cylindrical shape and forms a downward extension having a diameter less than the inner diameter of the spring liner
42
such that the top end
42
A of the spring liner
42
is friction fit over the extension as it extends downward from the inner plate
24
. The spring liner
42
is spaced between the protrusion and the spring
40
. In the preferred embodiment, the top end
40
A of the spring
40
is held between the top end
42
A of the spring liner
42
and the inner plate
24
which holds the top end
40
A of the spring
40
in position. The spring liner
42
is preferably constructed of plastic; however, any well known durable material can be used.
As seen in
FIGS. 2 and 4
, the operating mechanism used to rotate the screw
26
of the adjustment mechanism
10
and adjust the work surface
102
includes gears
46
and
50
, sprockets
54
and
56
, a chain
60
and a handle
62
. The operating mechanism is preferably positioned adjacent the underneath surface
102
A of the work surface
102
. The gears
46
and
50
, sprockets
54
and
56
and shafts
52
and
58
, of the operating mechanism are preferably mounted in a mounting cover
44
. The mounting cover
44
has a floor and an open top. Braces
44
A extend across the open top and allow for mounting the top ends of the first and second shafts
52
and
58
to the mounting cover
44
. A top mounting bracket
43
is mounted over and secured to the open top of the mounting cover
44
. The top mounting bracket
43
is secured to the underneath surface
102
A of the work surface
102
and allows for securing the operating mechanism in the mounting cover
44
to the underneath surface
102
A of the work surface
102
. A first gear
46
for the operating mechanism is preferably fixably mounted on the top portion
26
C of the screw
26
. The first gear
46
is preferably fixably mounted on the screw by a key and slot arrangement or a woodruff key. The first gear
46
is preferably mounted above the inner plate
24
. In the preferred embodiment, the first gear
46
is partially within the center bore
20
C of the second member
20
. The first gear
46
is spaced from the flange bearing
34
in the indention
24
B of the inner plate
24
by a spacer
48
. The second gear
50
of the operating mechanism is mounted on a first shaft
52
adjacent to and in the same horizontal plane as the first gear
46
. The first shaft
52
is spaced apart from the screw
26
such that the teeth of the second gear
50
engage the teeth of the first gear
46
. The second gear
50
preferably has a pitch diameter greater than the first gear
46
. In the preferred embodiment, the first gear
46
has a pitch diameter of 1.167 inches (2.96 cm) and the second gear
50
has a pitch diameter of 3.000 inches (7.62 cm). The second gear
50
is preferably approximately 2.57 times larger than the first gear
46
. The longitudinal axis of the first shaft
52
is preferably parallel to the longitudinal axis of the adjustment mechanism
10
. The first shaft
52
is preferably fixably mounted at one (1) end to the brace
44
A extending across the open top of the mounting cover
44
. The other end of the first shaft
52
is preferably fixably mounted to the floor of the mounting cover
44
for the operating mechanism. A first sprocket
54
is also mounted on the first shaft
52
. In the preferred embodiment, the first sprocket
54
is located above the second gear
50
adjacent the brace
44
A and the underneath surface
102
A of the work surface
102
. However, the first sprocket
54
can be positioned anywhere on the first shaft
52
. In the preferred embodiment, the second gear
50
and the first sprocket
54
are connected together and can be constructed as a single piece and are rotatably mounted on the first shaft
52
.
A second sprocket
56
is fixably mounted on a second shaft
58
spaced apart from the first sprocket
54
. One end of the second shaft
58
is rotatably mounted in the brace
44
A extending across the open top of the mounting cover
44
. The other end of the second shaft
58
extends downward through an opening in the mounting cover
44
. The second sprocket
56
is preferably in the same plane as the first sprocket
54
and the longitudinal axis of the second shaft
58
is preferably parallel to the longitudinal axises of the first shaft
52
and the adjustment mechanism
10
. The second sprocket
56
preferably has a pitch diameter greater than the pitch diameter of the first sprocket
54
. In the preferred embodiment, the first sprocket
54
has a pitch diameter of 0.966 inches (2.45 cm) and the second sprocket
56
has a pitch diameter of 1.995 inches (5.067 cm). Thus, the second sprocket
56
is approximately 2.07 times greater in diameter than the first sprocket
54
. The first and second sprockets
54
and
56
are connected together by a chain
60
. However, it is understood that the first and second sprockets
54
and
56
can be connected by any other means which allows for simultaneous rotation of the first and second sprockets
54
and
56
. A handle
62
is connected to the second shaft
58
and allows for rotation of the second shaft
58
. The handle
62
can be of any type and can be connected to the second shaft
58
in any way such as to rotate the second shaft
58
. The second shaft
58
preferably has a length such as to extend downward beyond and through an opening in the mounting cover
44
such that the handle
62
is located outside of the cover
44
. In an alternative embodiment (not shown), the second shaft
58
extends upward through the work surface
102
and the handle
62
is located above the work surface
102
. The second sprocket
56
is preferably spaced apart from the first sprocket
54
toward the front or side of the workstation
100
such that the handle
62
is easily accessible to the user. The gears
46
and
50
and sprockets
54
and
56
are preferably constructed of metal. However, any durable material can be used.
In embodiments having more than one (1) adjustment mechanism
10
, an alignment sprocket
66
is preferably fixably mounted on the screw
26
. In the preferred embodiment, the alignment sprocket
66
is mounted on the top portion
26
C of the screw
26
adjacent the underneath surface
102
A of the work surface
102
such that the first gear
46
is spaced below the alignment sprocket
66
. The alignment sprockets
66
of each of the adjustment mechanisms
10
are preferably connected together by an alignment chain
68
. However, any connection means can be used provided that when the screw
26
of one of the adjustment mechanisms
10
is rotated, the screws
26
of the other adjustment mechanisms
10
are also rotated at the same rate.
In an alternative embodiment (not shown), the operating mechanism used to rotate the screw does not contain a first gear on the screw. In the alternative embodiment, gears and sprockets for the operating mechanism are positioned along the length of the alignment chain between the various adjustment mechanisms of the workstation. The system and sizes of the gears and sprockets used for the preferred embodiment can be used for this alternate embodiment with the addition of a drive sprocket. The ability to place the operating mechanism anywhere along the length of the alignment chain allows for varying the position of the handle such that the handle can be located at any position which is easily accessed by the user.
To adjust the height of the work surface
102
, the user rotates the handle
62
of the operating mechanism. When the user rotates the handle
62
, the handle
62
directly rotates the second shaft
58
having the second sprocket
56
. As the second sprocket
56
rotates, the chain
60
connecting the first and second sprockets
54
and
56
together causes the first sprocket
54
and second gear
58
to rotate on the first shaft
52
. As the second gear
50
rotates its engagement with the first gear
46
rotates the first gear
46
and the screw
26
. The gears
46
and
50
and sprockets
54
and
56
of the operating mechanism provide a reduction ratio which allows for greater movement of the work surface
102
with fewer rotations of the handle
62
. In the preferred embodiment, due to the difference in diameters of the first and second sprockets
54
and
56
, when the handle
62
is rotated one (1) complete rotation, the second gear
50
rotates 2.07 rotations. Due to the larger diameter of the second gear
50
with respect to the first gear
46
, when the second gear
50
rotates one (1) full rotation, the first gear
46
and screw
26
complete approximately 2.57 rotations. In the preferred embodiment, there is approximately a 5:1 reduction ratio from the handle
62
to the screw
26
through the gears
46
and
50
and sprockets
54
and
56
. Therefore, when the handle
62
is rotated one (1) full rotation, the screw
26
rotates approximately five (5) times. In the preferred embodiment, the screw
26
has five (5) threads per inch such that when the screw
26
rotates approximately five (5) full rotations, the screw
26
and consequently the work surface
102
A moves up or down one (1) inch. Thus, for every full rotation of the handle
62
, the work surface
102
is adjusted up or down approximately one (1) inch (2.54 cm). The gears
46
and
50
and sprockets
54
and
56
of the operating mechanism can be chosen to provide any reduction ratio from the handle
62
to the screw
26
.
Whether the user wants to adjust the work surface
102
up or down determines the direction the handle
62
is turned. The screw
62
preferably rotates in a direction opposite the direction of rotation of the second shaft
58
. As the screw
26
rotates, the screw
26
moves up and down through the top nut
38
, depending on the direction of rotation. The movement of the screw
26
up or down in the stationary top nut
38
causes the inner member
20
which is fixed to the screw
26
to also move up and down within the outer member
12
which is fixed to the nut support
36
and top nut
38
. As the inner member
20
moves up and down relative to the outer member
12
, the first cantilever rollers
18
of the first cantilever bracket
16
contact the outer surface of the inner member
20
and act to align the inner member
20
in the center bore
12
C of the outer member
12
such that the outer and inner members
12
and
20
are co-axial. The first cantilever rollers
18
carry the cantilever load on the second member
20
as it enters the first member
12
caused by a load on a front edge
102
B of the work surface
102
in front of the legs
104
of the workstation
100
. In the preferred embodiment, under normal conditions, the load on the work surface
102
is spaced between the front edge
102
B of the work surface
102
and the legs
104
or adjustment mechanism
10
of the workstation
100
. The first cantilever rollers
18
preferably also prevent chattering of the adjustment mechanism
10
as the inner member
20
moves relative to the outer member
12
. In the preferred embodiment, as the inner member
20
moves up and down in the outer member
12
, the rollers
23
on the second cantilever bracket
22
at the lower end
20
B of the inner member
20
do not contact the inner surface of the outer member
12
. Having the rollers
23
spaced apart from the inner surface of the outer member
12
eliminates unnecessary friction during movement of the inner member
20
under normal conditions. Preferably, the rollers
23
only contact the inner surface of the outer member
12
when the inner member
20
is tilted or cantilevered in the outer member
12
. Tilting of the inner member
20
may be caused when a load is placed on the front edge
102
B or back edge of the work surface
102
such as to unbalance the work surface
102
. The load causes the work surface
102
to tilt or pivot toward the load. Since the work surface
102
is connected to the inner member
20
, tilting of the work surface
102
causes the inner member
20
to tilt in the outer member
12
and causes the lower end
20
B of the inner member
20
to move off center toward the inner surface of the outer member
12
. The rollers
23
of the second cantilever bracket
22
tend to prevent excess movement of the lower end
20
B of the inner member
20
in the outer member
12
. The second cantilever rollers
23
also allow the inner member
20
to continue to move within the outer member
12
even when the work surface
102
is tilted.
The spring
40
of the adjustment mechanism
10
compensates for the weight of the work surface
102
, the inner member
20
, the operating mechanism including the mounting cover
44
and top mounting bracket
43
and any load on the work surface
102
and for the 5:1 ratio of the gears
46
and
50
and sprockets
54
and
56
. Due to the use of the 5:1 ratio of the gears
46
and
50
and sprockets
54
and
56
, without the use of the spring
40
to assist in compensating for the weight of the work surface
102
, operating mechanism and load, the amount of force required to rotate the handle
62
would be outside the normal range of force able to be applied by an average user. In the preferred embodiment, there are two (2) adjustment mechanisms
10
used to adjust the work surface
102
. However, only one (1) operating mechanism is used for both alignment mechanisms
10
. In the preferred embodiment, the spring
40
is chosen to compensate for the work surface weighing approximately 45 lbs. and the operating mechanism weighing approximately 35 lbs. The load on the work surface
102
is chosen to be 100 lbs. Thus, the total force being applied to the two (2) adjustment mechanisms
10
is 180 lbs or 90 lbs for each adjustment mechanism
10
. In the preferred embodiment, the work surface
102
is able to be adjusted a total distance of 16 inches (38.4 cm). The adjustment mechanism
10
is designed such that at one (1) point of travel of the inner member
20
, the spring
40
is in the neutral position and the effort at the handle
62
to move the work surface
102
with a load is zero (0). This point is variable and is preferably preset by the manufacturer. In the neutral position, the spring
40
provides a preset upward force. In the preferred embodiment, the preset upward force is 90 lbs for each adjustment mechanism
10
. In the preferred embodiment, when the work surface
102
is spaced approximately 29 inches (69.6 cm) from the ground surface, the force or weight of the work surface
102
, the operating mechanism and a 100 lb load pushing down on the two (2) adjustment mechanisms
10
is equal to the amount of upward force exerted by the spring
40
on the work surface
102
. At this neutral position, each adjustment mechanism
10
preferably exerts an upward force of 90 lbs. Theoretically, at the neutral position, the only force needed to rotate the handle
62
to adjust the work surface
102
is the force to overcome friction of the adjustment mechanism
10
. In the preferred embodiment, the spring
40
is linear and is chosen such that the force required to rotate the handle
62
having a length of 4.0 inches (10.2 cm) to adjust the work surface
102
at any height does not exceed 12 lbs when the load on the table is between the range of 0 and 150 lbs. The force required to rotate the handle
62
increases to the maximum as the work surface
102
is moved toward the fully lowered position and there is no load on the work surface
102
. The force required to rotate the handle
62
increases to the maximum as the work surface
102
is moved to the fully raised position and there is a maximum load of 150 lbs on the work surface
102
. In the preferred embodiment, the force required to rotate the handle
62
increases or decreases at a rate of 2 lbs/inch. Below the neutral position, it is more difficult to lower the work surface
102
due to the force of the spring
40
pushing upward. As the spring
40
is compressed or extended, the upward force of the spring
40
applied to the work surface
102
varies linearly. The application of the upward force by the spring
40
makes it easier for the adjustment mechanism
10
to raise the work surface
102
, particularly when the work surface
102
has an additional weight or load. Thus, it is easier for the user to rotate the handle
62
to raise or lower the work surface
102
. Optionally, the spring
40
is chosen such that the variation in the amount of force along a length of the spring
40
is minimal. The spring
40
regulates how much inch/pounds of torque will be needed to turn the handle
62
to adjust the work surface
102
.
As the screw
26
rotates, the alignment sprocket
66
mounted at the top end
26
C of the screw
26
also rotates. Since the alignment sprockets
66
of each adjustment mechanism
10
for a workstation
100
are connected together, when one (1) screw
26
of one (1) adjustment mechanism
10
is rotated, the screws
26
of the other adjustment mechanisms
10
are also rotated. Use of the alignment system allows for use of a single handle
62
and single operating mechanism to operate all the adjustment mechanisms
10
of a workstation
100
simultaneously. The alignment system also ensures that all of the adjustment mechanisms
10
are operating identically at the same speed and in the same direction.
It is intended that the foregoing description be only illustrative of the present invention and that the present invention be limited only by the hereinafter appended claims.
Claims
- 1. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a stationary first member defining a longitudinal axis of the mechanism; (b) a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; (c) a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; (d) a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; (e) a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and (f) an operating mechanism for rotating the threaded member in the threaded opening of the support wherein as the threaded member rotates, the second member moves relative to the first member and the spring compressed or extends based on a direction of rotation of the threaded member.
- 2. The adjustment mechanism of claim 1 wherein the spring extends between an end of the first member opposite the second member and an end of the second member opposite the first member.
- 3. The adjustment mechanism of claim 1 wherein the spring is a linear spring such that a torque required to rotate the threaded shaft is reduced throughout the movement of the operating mechanism.
- 4. The adjustment mechanism of claim 1 wherein the spring is chosen such that at a point in movement of the second member relative to the first member, a force of the spring tending to bias the members apart acts to counterbalance a force of the work surface, operating mechanism, second member and load tending to move the members together.
- 5. The adjustment mechanism of claim 1 wherein a spring support is connected to the movable second member and positioned adjacent an inside surface of the spring and acts to support the spring.
- 6. The adjustment mechanism of claim 5 wherein the spring support extends a length of the second member.
- 7. The adjustment mechanism of claim 1 wherein the operating mechanism includes a rotation increasing means and a handle and wherein the rotation increasing means is adapted such that when the handle is rotated one complete rotation, the threaded member rotates greater than one complete rotation.
- 8. The apparatus of claim 1 wherein the force exerted by the spring is such that the threaded member can be in tension or compression depending on a load on the work surface.
- 9. The method of claim 1 wherein the threaded member contains five threads per inch such that when the handle is rotated one complete rotation, the work surface is adjusted approximately one inch (2.54 cm).
- 10. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a first member having a first end and a second end with a bore extending therebetween; (b) a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; (c) a support-having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; (d) a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; (e) a first gear mounted on the first end of the threaded member; (f) a second gear in contact with the first gear having a diameter greater than a diameter of the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; (g) a first sprocket connected to the second gear; (h) a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; and (i) a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.
- 11. The adjustment mechanism of claim 10 wherein the diameter of the second gear is about 2.57 times the diameter of the first gear.
- 12. The adjustment mechanism of claim 10 wherein a diameter of the second sprocket is 2.07 times greater than a diameter of the first sprocket.
- 13. The adjustment mechanism of claim 10 wherein diameters of the first sprocket and second sprocket and first gear and second gear are such that when the handle is rotated one complete rotation, the threaded member rotates greater than one complete rotations.
- 14. The adjustment mechanism of claim 10 wherein a mounting cover is mounted adjacent an underneath surface of the work surface and wherein the first and second gears, first and second shafts, first and second sprockets and the threaded member are supported adjacent the underneath surface of the workstation by the mounting cover.
- 15. The adjustment mechanism of claim 14 wherein a bracket is mounted on the underneath surface of the work surface and secures the mounting cover to the work surface.
- 16. The adjustment mechanism of claim 10 wherein the first and second sprockets, the connection means and the first and second gears are mounted adjacent an underneath surface of the work surface and wherein a mounting cover is mounted on the underneath surface of the work surface over the first and second sprockets, the connection means and the first and second gear.
- 17. The apparatus of claim 10 mounted on a work surface wherein mounted adjacent the first gear on the threaded member is a first alignment sprocket with a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism so that the height of the adjustment mechanisms are the same, throughout a movement of the second member.
- 18. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a stationary first member defining a longitudinal axis of the mechanism; (b) a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; (c) a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; (d) a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; (e) a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism; (f) a first gear mounted on the threaded member spaced apart from the stationary first member; (g) a second gear rotatably mounted on a first shaft and positioned to engage the first gear; (h) a first sprocket connected to the second gear; (i) a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket and wherein a diameter of the second sprocket is greater than a diameter of the first sprocket; and (j) rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation.
- 19. The adjustment mechanism of claim 18 wherein a diameter of the second gear is about 2.57 times a diameter of the first gear.
- 20. The adjustment mechanism of claim 18 wherein the diameter of the second sprocket is about 2.07 times greater than the diameter of the first sprocket.
- 21. The adjustment mechanism of claim 18 wherein diameters of the first sprocket and second sprocket and first gear and second gear are such that when the handle is rotated one complete rotation, the threaded member rotates approximately five complete rotations.
- 22. The adjustment mechanism of claim 18 wherein a mounting cover is mounted adjacent an underneath surface of the work surface and wherein the first and second gears, first and second shafts, first and second sprockets and the threaded member are supported adjacent the underneath surface of the workstation by the mounting cover.
- 23. The adjustment mechanism of claim 22 wherein a bracket is mounted on the underneath surface of the work surface and secures the mounting cover to the work surface.
- 24. The adjustment mechanism of claim 18 wherein the rotation means is a handle connected to the second shaft.
- 25. The adjustment mechanism of claim 18 wherein the first and second sprockets, the connection means, and the first and second gears are mounted adjacent an underneath surface of the work surface and wherein a cover is mounted on the underneath surface of the work surface over the first and second sprockets, connection means and the first and second gear.
- 26. The adjustment mechanism of claim 18 wherein the spring has a length such as to extend a length of the first and second members when the adjustment mechanism is in a fully extended position.
- 27. The adjustment mechanism of claim 18 wherein a spring support is connected to the moveable second member and positioned adjacent an inside surface of the spring and acts to support the spring.
- 28. The adjustment mechanism of claim 27 wherein the spring support extends substantially a length of the second member.
- 29. The adjustment mechanism of claim 18 wherein a cantilever bracket is mounted on an end of the second member adjacent the first member and wherein the cantilever bracket has rollers which contact the first member when the second member moves relative to the first member in a direction substantially along the longitudinal axis of the adjustment mechanism.
- 30. The adjustment mechanism of claim 29 wherein the cantilever bracket includes a pair of rollers and wherein the rollers are spaced apart approximately 180° on of the cantilever bracket perpendicular to a front edge of the work surface.
- 31. The adjustment mechanism of claim 18 wherein a cantilever bracket having rollers is mounted in the first member adjacent the second member and assists the second member in moving relative to the first member.
- 32. The adjustment mechanism of claim 31 wherein the cantilever rollers are spaced apart approximately 45° around a center opening on a side of the cantilever bracket adjacent a front edge of the work surface.
- 33. The adjustment mechanism of claim 18 wherein the adjustment mechanism has an alignment sprocket mounted on the threaded member, wherein the alignment sprocket of the adjustment mechanism is connected by at least one chain to at least one alignment sprocket of at least one secondary adjustment mechanism wherein the secondary adjustment mechanisms are similar to the adjustment mechanism except that the secondary adjustment mechanisms do not have the first and second gears, the first and second sprockets, the first and second shafts and the handle, wherein the connection of the adjustment mechanism to the secondary adjustment mechanisms allows the adjustment mechanisms to adjust the work surface of the workstation at a similar rate and wherein at least one cover is mounted to an underneath surface of the work surface and extends between the alignment sprockets to cover the chains.
- 34. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a first member having a first end and a second end with a bore extending therebetween; (b) a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; (c) a support having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; (d) a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; (e) a spring mounted in the bore of the second member and around the threaded member having a first and a second end with the first end adjacent the first end of the second member and the second end adjacent the second end of the first member; (f) a first gear mounted on the first end of the threaded member; (g) a second gear in contact with the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism and having a diameter greater than a diameter of the first gear; (h) a first sprocket connected to the second gear; (i) a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism: and (j) a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.
- 35. The adjustment mechanism of claim 34 wherein the diameter of the second gear is about 2.57 times the diameter of the first gear.
- 36. The adjustment mechanism of claim 34 wherein a diameter of the second sprocket is 2.07 times greater than a diameter of the first sprocket.
- 37. The adjustment mechanism of claim 34 wherein diameters of the first sprocket and second sprocket and first gear and second gear are such that when the handle is rotated one complete rotation, the threaded member rotates approximately five complete rotations.
- 38. The adjustment mechanism of claim 34 wherein a mounting cover is mounted adjacent an underneath surface of the work surface and wherein the first and second gears, first and second shafts, first and second sprockets and the threaded member are supported adjacent the underneath surface of the workstation by the mounting cover.
- 39. The adjustment mechanism of claim 38 wherein a bracket is mounted on the underneath surface of the work surface and secures the mounting cover to the work surface.
- 40. The adjustment mechanism of claim 34 wherein the first and second sprockets, the connection means and the first and second gears are mounted adjacent an underneath surface of the work surface and wherein a mounting cover is mounted adjacent the underneath surface of the work surface over the first and second sprockets, the connection means and the first and second gears.
- 41. The adjustment mechanism of claim 34 wherein the second member has an inner plate mounted in the bore of the second member adjacent the first end wherein the inner plate has an opening through which the threaded member extends.
- 42. The adjustment mechanism of claim 41 wherein a thrust assembly is mounted on the threaded member on either side of the inner plate such that the threaded member easily rotates in the opening of the inner plate.
- 43. The adjustment mechanism of claim 41 wherein the opening of the inner plate is located in an indention in the plate and wherein a flange bearing is mounted in the indention and wherein the threaded member extends through an opening in the flange bearing.
- 44. The adjustment mechanism of claim 34 wherein a spring support is connected to the second member and positioned adjacent an inside surface of the second member and acts to support the spring.
- 45. The adjustment mechanism of claim 34 wherein a cantilever bracket is mounted on the second end of the second member and wherein the cantilever bracket has rollers which contact an inner surface of the first member when the second member moves relative to the first member.
- 46. The adjustment mechanism of claim 45 wherein the cantilever bracket includes a pair of rollers and wherein the rollers are spaced apart approximately 180° on the cantilever bracket perpendicular to a front edge of the work surface.
- 47. The adjustment mechanism of claim 46 wherein the cantilever rollers are spaced apart approximately 45° around a center opening of the cantilever bracket on a side of the cantilever bracket adjacent a front edge of the work surface.
- 48. The adjustment mechanism of claim 34 wherein a cantilever bracket having cantilever rollers is mounted in the first end of the first member and assists the second member in moving relative to the first member.
- 49. The adjustment mechanism of claim 34 wherein the adjustment mechanism has an alignment sprocket mounted on the threaded member, wherein the alignment sprocket of the adjustment mechanism is connected by at least one chain to at least one alignment sprocket of at least one secondary adjustment mechanism wherein the secondary adjustment mechanisms are similar to the adjustment mechanism except that the secondary adjustment mechanisms do not have the first and second gears, the first and second sprockets, the first and second shafts and the handle, wherein the connection of the adjustment mechanism to the secondary adjustment mechanisms allows the adjustment mechanisms to adjust the work surface of the workstation at a similar rate and wherein at least one cover is mounted to an underneath surface of the work surface and extends between the alignment sprockets to cover the chains.
- 50. A method for adjusting a height of a work surface of a workstation which comprises the steps of:(a) providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the adjustment mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the adjustment mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the adjustment mechanism; a first gear mounted on the threaded member spaced apart from the stationary first member; a second gear rotatably mounted on a first shaft and positioned to engage the first gear wherein a diameter of the second gear is greater than a diameter of the first gear; a first sprocket connected to the second gear; a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket; and rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation; and (b) activating the rotation means such that the second shaft and second sprocket rotate which rotates the first sprocket and second gear which rotates the first gear and the threaded member which moves the second member relative to the first member which adjusts the height of the work surface.
- 51. The method of claim 50 wherein the rotation means is a handle connected to the second shaft and wherein when the handle is rotated one complete rotation, the threaded member rotates approximately five complete rotations.
- 52. The methods of claim 51 wherein the threaded member contains five threads per inch such that when the handle is rotated one complete rotation, the work surface is adjusted approximately one (1) inch (2.54 cm).
- 53. The method of claim 50 wherein the adjustment mechanism is mounted on a work surface, wherein mounted adjacent to the first gear on the threaded member is a first alignment sprocket with a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism so that the height of the adjustment mechanisms is the same.
US Referenced Citations (20)