Adjustment mechanism for workstation

Information

  • Patent Grant
  • 6289825
  • Patent Number
    6,289,825
  • Date Filed
    Friday, March 31, 2000
    24 years ago
  • Date Issued
    Tuesday, September 18, 2001
    23 years ago
  • Inventors
  • Examiners
    • Chen; Jose V.
    Agents
    • Moyne; Mary M.
    • McLeod; Ian C.
Abstract
The adjustment mechanism (10) includes a stationary first member (12) and a second member (20) telescopingly mounted in the first member. The first member is mounted with a second end (12B) adjacent the ground surface. The second member is mounted with the second end (20B) in the first end (12A) of the first member and the first end adjacent to and in contact with the underneath surface (102A) of the work surface (102). A threaded member (26) is rotatably connected at the first end (26A) to the upper end (20A) of the second member. The second end (26B) of the screw extends down through a top nut (38) fixably mounted on one end of a nut support (36). The other end of the nut support is mounted on the lower end of the first member. A spring (40) is mounted around the screw and the nut support extends between the lower end of the first member and the upper end of the second member. An operating mechanism is used to rotate the screw. The operating mechanism allows for fewer rotations of the handle (62) of the operating mechanism to move the work surface the desired amount.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




REFERENCE TO A “MICROFICHE APPENDIX”




Not Applicable




BACKGROUND OF THE INVENTION




(1) Field of the Invention




The present invention relates to an adjustment mechanism for adjusting the height of a work surface of a workstation. In particular, the present invention relates to an adjustment mechanism which uses rotation of a threaded member to adjust the height of the work surface. The threaded member is rotated by a handle through an operating mechanism having a series of sprockets and/or gears. The varying diameters of the gears allows the threaded member to rotate at a faster rate than the rate the handle is rotated. A spring is used to compensate for a load on the work surface and to allow the user to rotate the handle using less force.




(2) Description of the Related Art




The related art has shown various adjustable height workstations which use a rotating, threaded member and a stationary nut to adjust the height of the table or workstation. Illustrative are U.S. Pat. No. 1,943,280 to Arnold; U.S. Pat. No. 5,022,327 to Solomon; U.S. Pat. No. 5,447,099 to Adams et al; U.S. Pat. No. 5,685,510 to Francis; U.S. Pat. No. 5,845,590 to Seidel; U.S. Pat. No. 5,890,438 to Francis; and U.S. Pat. No. 5,941,182 to Greene.




Arnold describes a table having four adjustable legs. Each leg contains an adjustment mechanism which includes a screw and a stationary nut. A sprocket is mounted at the end of each screw. The sprockets of all four adjustment mechanisms are connected together by a chain. The chain passes about a drive sprocket which is mounted on a crank or handle. When the handle is rotated, the drive sprocket rotates which rotates the sprockets and screw of each adjustment mechanism.




Solomon describes an adjustable overbed table. A rotatable screw shaft is used to adjust the table. A crank handle is attached to bevel gears which rotate bevel gears on the end of the rotatable screw shaft.




Adams et al describes a height adjustment mechanism for tables. The drive means for the mechanism comprises a gear box, a jack screw and a jack nut with a crank for rotating the jack screw by means of a pair of bevel gears. One of the bevel gears is secured to the end of the jack screw.




Francis '510 and '586 describe a height adjustment system which includes a work-top member supported by a plurality of height adjustable legs. The legs have a stationary first leg part and a movable second leg part. A rotatable shaft extends vertically within the second leg part and has an upper portion and a lower portion. The lower portion is in the form of a screw. A pair of half nuts are positioned within the second leg part and act to position the screw within the second leg part. Vertical movement of the second leg part is also guided by at least one (1) linear bearing spaced between the first and second leg parts. The upper portion of the rotatable shaft is housed within a tubular member. A compression spring may be provided around the tubular member within the second leg part. The compression spring is retained between the lower part of the gear box housing and the base plate at the lower end of the first leg part. The compression spring is not rotatable and is fully supported within the second leg part to prevent buckling of the first leg part. The compression spring can compensate for external loads in the leg. The second leg part is secured at the upper end to the right angle gear box. The gear box includes a crown gear mounted on the upper end of the vertical shaft and a pinion gear engageable with the crown gear. The pinion gear is mounted on the end of a rotatable horizontal shaft which extends in a horizontal direction out of the gear box. The horizontal shaft is rotated by a drive mechanism comprising a winding mechanism including a rotatable drive shaft linked by universal joints and a first rotatable transmission member to a drive shaft. The drive shaft is connected to a rotatable drive transmission member which is connected to the horizontal shaft. A retractable handle is connected to the drive shaft for operating the winding mechanism. When the screw is rotated, the second leg part, gear box and work-top member move vertically relative to the first leg part.




Seidel describes an adjustable height table assembly. The base assembly includes a housing with a vertical leg extending upward and attached to the table top and movable within the housing. The housing also includes a pair of vertical guide members spaced from each other with a slide assembly slidably mounted to the guide members. The vertical leg is fixably mounted to the slide assembly. The vertical adjustment mechanism for the assembly includes a rotatable screw extending through a passage defined by the vertical leg. A tubular member is mounted within the housing between the vertical guide members, and receives the lower portion of the threaded member. A fixed nut is mounted toward the upper end of the tubular member and is threadably engaged with the threads of the screw. The table top support further includes an arm to which the table top is secured. The arm defines an axial passage, which is in communication with the passage formed in the vertical leg through which the screw extends. A driven sprocket is mounted to the screw toward its upper end, and a drive sprocket is rotatably mounted to the arm below the table top. A chain is engaged with the drive sprocket and with the driven sprocket, and a manually operable crank provides rotation of the drive sprocket, which is transferred through the chain and the driven sprocket to impart rotation to the screw and to thereby adjust the height of the table top.




Greene describes a vertically adjustable table which is adjustable using a crank handle. The leg assemblies include a stationary part and a movable part. The lifting mechanism comprises a ball screw and a ball nut. The ball nut is rigidly affixed to the stationary part of the leg assembly and the ball screw rotates in the ball nut. The table top is raised or lowered depending on the direction of rotation of the screw. The table uses a pulley and cable arrangement to ensure that the table raises and lowers in a level manner which obviating the need for a chain and sprocket. A miter gear set is used to convert horizontal torque applied by the user on the handle to the vertical torque needed to rotate the ball screw. The gear box mechanism is securely attached to a bracket which is secured to the movable portion of the leg assembly and to the underside of the table. The gear box mechanism is also securely attached to the ball screw.




Also of interest are U.S. Pat. No. 4,635,492 to Uebelhart; U.S. Pat. No. 5,088,421 to Beckstead and U.S. Pat. No. 5,282,593 to Fast which show the use of a motor to rotate the threaded member to adjust the height of a table or workstation.




There remains the need for an adjustment mechanism for use in adjusting the height of a work surface of a workstation which is manually operated by a handle which allows for fewer rotations of the handle by the user to obtain the required height adjustment and which uses a spring to compensate for a load on the work surface.




SUMMARY OF THE INVENTION




The present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and an operating mechanism for rotating the threaded member in the threaded opening of the support wherein as the threaded member rotates, the second member moves relative to the first member and the spring compressed or extends based on a direction of rotation of the threaded member.




Further, the present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a first member having a first end and a second end with a bore extending therebetween; a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; a support having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; a first gear mounted on the first end of the threaded member; a second gear in contact with the first gear having a diameter greater than a diameter of the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; a first sprocket connected to the second gear; a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; and a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.




Still further, the present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism; a first gear mounted on the threaded member spaced apart from the stationary first member; a second gear mounted on a first shaft and positioned to engage the first gear; a first sprocket connected to the second gear; a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket and wherein a diameter of the second sprocket is greater than a diameter of the first sprocket; and rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation.




Further still, the present invention relates to an adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises: a first member having a first end and a second end with a bore extending therebetween; a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; a support having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; a spring mounted in the bore of the second member and around the threaded member having a first and a second end with the first end adjacent the first end of the second member and the second end adjacent the second end of the first member; a first gear mounted on the first end of the threaded member; a second gear in contact with the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism and having a diameter greater than a diameter of the first gear; a first sprocket connected to the second gear; a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; and a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.




Finally, the present invention relates to a method for adjusting a height of a work surface of a workstation which comprises the steps of: providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism; a first gear mounted on the threaded member spaced apart from the stationary first member; a second gear rotatably mounted on a first shaft and positioned to engage the first gear wherein a diameter of the second gear is greater than a diameter of the first gear; a first sprocket rotatably mounted on the first shaft; a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket; and rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation; and activating the rotation means such that the second shaft and second sprocket rotate which rotates the first sprocket, first shaft and second gear which rotates the first gear and the threaded member which moves the second member relative to the first member which adjusts the height of the work surface




The adjustment mechanism of the present invention allows for quick and relatively effortless adjustment of a work surface of a workstation. The adjustment mechanism includes a stationary outer member and a movable inner member telescopingly mounted in the first member. The first member is mounted with a lower end adjacent the ground surface. The inner member is mounted with the lower end in the upper end of the outer member and the upper end adjacent to and in contact with the underneath surface of the work surface. A screw is rotatably connected at the first end to the upper end of the inner member. The second end of the screw extends down through a nut cap fixably mounted on one end of a nut support. The other end of the nut support is mounted on the lower end of the outer member. A spring is mounted around the screw and the nut support and extends between the lower end of the outer member and the upper end of the inner member.




Preferably, a first gear is fixably mounted on the first end of the screw. A second gear is mounted on a first shaft adjacent the first gear and engages the first gear. The second gear preferably has a greater diameter than the first gear. A first sprocket is also mounted on the first shaft. The first sprocket is connected by a chain to a second sprocket mounted on a second shaft. The diameter of the second sprocket is preferably greater than the diameter of the first sprocket. The handle for operating the adjustment mechanism is connected to the second shaft. As the handle is rotated, the first and second sprockets and the first and second gears rotate which rotates the screw. Due to the larger diameter of the second gear and the second sprocket, the first gear and the screw rotate at a faster rate than the rotation of the handle. The spring compensates for the load on the work surface and allows for the use of reasonable force by the user to rotate the handle even with a load on the work surface and the ratio of the gears and sprockets. As the screw rotates, it moves up and down in the top nut causing the inner member to move up and down in the outer member, thus raising or lowering the work surface.




An alignment sprocket is preferably fixably mounted on the upper end of the screw. The alignment sprocket is connected by a chain to the alignment sprockets of the adjustment mechanism for the workstation. The alignment sprockets ensure that all the adjustment mechanisms adjust the work surface at the same rate. The alignment sprocket also allows the use of a single operating mechanism for multiple adjustment mechanisms of a single workstation. All of the alignment mechanisms of a workstation are preferably operated by a single operating mechanism.




The adjustment mechanism of the present invention allows for adjusting a work surface of a workstation a greater distance in fewer rotations of the handle. The adjustment mechanism also allows for the use of a substantially constant force to rotate the handle regardless of the position of the work surface. The adjustment mechanism also provides for applying a manageable force on the handle to adjust the work surface even when a load is applied to the work surface.




The substance and advantages of the present invention will become increasingly apparent by reference to the following drawings and the description.











BRIEF DESCRIPTION OF THE DRAWING(S)





FIG. 1

is a perspective view of the workstation


100


having the adjustment mechanism


10


.





FIG. 2

is a side cross-sectional view of the workstation


100


in the raised position with a portion of the adjustment mechanism


10


in cross-section.





FIG. 3

is a side cross-sectional view of the workstation


100


in the lowered position with a portion of the adjustment mechanism


10


in cross-section.





FIG. 3A

is a plan view of gears


46


and


50


and sprockets


54


,


56


and


66


.





FIG. 4

is an enlarged cross-sectional view of a portion of

FIG. 2

showing the first gear


46


and the alignment sprocket


66


mounted on the screw


26


and showing the second gear


50


and the first sprocket


54


mounted on the bearing first shaft


52


.





FIG. 5

is an enlarged cross-sectional view of a portion of

FIG. 2

showing the roller assembly


22


, the screw


26


and the support


36


.





FIG. 6

is a cross-sectional view along the line


6





6


of

FIG. 5

showing the first cantilever bracket


16


and first cantilever rollers


18


and the second cantilever bracket


22


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows the workstation


100


having the adjustment mechanism


10


of the present invention. An adjustment mechanism


10


provides a portion of each of the legs


104


for the workstation


100


. A single operating mechanism is used for both adjustment mechanisms


10


. The adjustment mechanism


10


extends between the foot


104


A of the leg


104


and the work surface


102


. In the embodiment shown, the workstation


100


has a rectangular work surface


102


with a pair of legs


104


spaced apart beneath the work surface


102


. Each of the legs


104


is provided with an adjustment mechanism


10


. However, it is understood that the work surface


102


could be of any size or shape. In addition, the number of adjustment mechanisms


10


would depend on the size of the work surface


102


and the load on the work surface


102


. In the current embodiment, the adjustment mechanism


10


is not enclosed within a housing. However, it is understood that the adjustment mechanism


10


can be enclosed in a housing or outer fascia having any shape.




The adjustment mechanism


10


of the present invention includes a stationary first or outer member


12


and a movable second or inner member


20


(FIGS.


1


and


2


). The members


12


and


20


are telescopingly mounted together such that the second member


20


is able to move relative to the first member


12


essentially along the longitudinal axis A—A of the adjustment mechanism


10


. In the preferred embodiment, the members


12


and


20


are preferably tubes having a cylindrical shape with a circular cross-section. The members


12


and


20


could have any cross-sectional shape. In the preferred embodiment, the members


12


and


20


both have the same cross-sectional shape. However, the members


12


and


20


could have different cross-sectional shapes provided the members are able to be telescopingly mounted together. The outer and inner members


12


and


20


are preferably constructed of metal; however, the members can be constructed of any durable, strong material.




The first or outer member


12


has a first or upper end


12


A and a second or lower end


12


B with a center bore


12


C extending therebetween. The upper end


12


A of the outer member


12


is open to allow for insertion of the second or inner member


20


. The lower end


12


B of the outer member


12


can be closed or open. In the preferred embodiment, the outer member


12


is fixably mounted at the lower end


12


B to the foot


104


A of the leg


104


of the workstation


100


. The lower end


12


B of the outer member


12


can also extend through the foot


104


A and be mounted in the foot


104


A. A bracket


14


(

FIG. 6

) is preferably located on the lower end


12


B of the first member


12


. The bracket


14


extends across the open lower end


12


B of the outer member


12


and allows for mounting of the nut support


36


. The bracket


14


also provides a surface to which the bottom


40


B of the spring


40


rests and pushes against. In an alternative embodiment (not shown), the bracket at the lower end of the first member is a plate which extends completely across and completely covers and closes the lower end of the first member. In the preferred embodiment, a first cantilever bracket


16


is mounted in the upper end


12


A of the first member


12


(FIG.


6


). The first cantilever bracket


16


has a center opening


16


A having a circular shape and an outer perimeter having a D-shape with a curved portion


16


B and a straight portion


16


C. In the preferred embodiment, the upper end


12


A of the outer member


12


is stretched or deformed such that the D-shaped first cantilever bracket


16


can be mounted in the center bore


16


C of the outer member


12


adjacent the upper end


12


A. The intersections of the curved portion


16


B with the straight portion


16


C of the outer perimeter form corner areas


16


D of the first cantilever bracket


16


. The curved portion


16


B of the perimeter of the first cantilever bracket


16


follows the curved perimeter of the outer member


12


. The straight portion


16


C and the corner areas


16


D extend outward beyond the standard perimeter of the outer member


12


below the upper end


12


A. First cantilever rollers


18


are mounted in each of the corner areas


16


D. The axises of rotation of the first cantilever rollers


18


are perpendicular to the longitudinal axis of the adjustment mechanism


10


. The first cantilever rollers


18


are mounted in the corner areas


16


D such that a portion of the first cantilever rollers


18


extend into the center opening


16


A of the first cantilever bracket


16


. Each of the first cantilever rollers


18


extends into the center opening


16


A the same distance. The first cantilever rollers


18


extend into the center opening


16


A such as to contact the inner member


20


as it moves within the center bore


12


C of the outer member


12


. The first cantilever bracket


16


is mounted in the upper end


12


A of the outer member


12


such that the straight portion


16


C of the bracket


16


is facing and substantially parallel to a front edge


102


B of the work surface


12


(FIG.


1


). The first cantilever rollers


18


are preferably spaced apart approximately 45° around the center opening


16


A. The first cantilever rollers


18


can be of any well known type and can be constructed of any well known material. The first cantilever bracket


16


is preferably constructed of plastic; however, it can be constructed of any durable material.




The second or inner member


20


has a first or upper end


20


A and a second or lower end


20


B with a center bore


20


C extending therebetween. The lower end


20


B of the inner member


20


is telescopingly received in the open upper end


12


A of the outer member (FIG.


5


). The outer diameter of the inner member


20


is of a size such that the inner member


20


easily slides within the center bore


12


C of the outer member


12


. A second cantilever bracket


22


is mounted on the lower end


20


B of the inner member


20


within the center bore


12


C of the outer member


12


(FIGS.


5


and


6


). The second cantilever bracket


22


includes a pair of rollers


23


which compensate for the cantilever of the table as shown in FIG.


1


. The second cantilever bracket


22


has a center opening


22


A which allows the spring


40


, screw


26


and nut support


36


to extend between the outer and inner members


12


and


20


. The size of the center opening


22


A is such that the spring


40


does not contact the bracket


14


and can move easily within the center opening


16


A of the bracket


14


. The axises for rotation of the rollers


23


are perpendicular to the longitudinal axis A—A of the adjustment mechanism


10


. The rollers


23


are mounted on the bracket


22


such that the rollers


23


extend beyond the outer surface of the inner member


20


. The inner member


20


is provided with slots such that the rollers


23


extend through the inner member


20


. In the preferred embodiment, the rollers


23


are spaced a minimal distance from the inner surface of the outer member


12


when the second member


20


is sliding within the center bore


12


C of the outer member


12


during normal conditions such that if the inner member


20


is cantilevered or tilted, the second cantilever rollers


23


contact the outer member


12


. The rollers


23


can be of any type and can be constructed of any well known, durable, low friction material. The bracket


14


can be constructed of any material and can be mounted on the end of the inner member


20


by any well known means.




The upper end


20


A of the inner member


20


is preferably fixably mounted to the cover


44


for the operating mechanism adjacent the underneath surface


102


A of the work surface


102


(FIG.


4


). The upper end


20


A of the inner member


20


is preferably provided with a cutout portion to allow for the second gear


50


(

FIGS. 3 and 4

) to extend into the center bore


20


C of the inner member


20


and engage the first gear


46


(to be described in detail hereinafter). In an alternative embodiment (not shown), the upper end of the inner member is secured directly to the underneath surface of the work surface. In this alternate embodiment, the inner member has a cutout for the second gear and a cutout or notch for the connecting chain of the alignment sprocket. An inner plate


24


is provided in the center bore


20


C of the inner member


20


spaced down from but adjacent to the upper end


20


A of the inner member


20


(FIG.


4


). The inner plate


24


closes the center bore


20


C of the inner member


20


at the upper end


20


A except for a center opening


24


A through the inner plate


24


. The center opening


24


A is positioned in an indention


24


B in the center of the inner plate


24


. The center opening


24


A and the indention


24


B preferably both have a circular shape.




A threaded member or screw


26


is rotatably mounted in the center bore


20


C of the inner member


20


. The screw


26


has a first end


26


A and a second end


26


B. The outer surface of the screw


26


is provided with threads except for a top portion


26


C of the screw


26


adjacent the upper end


20


A of the inner member


20


(FIG.


4


). The top portion


26


C of the screw


26


preferably has a smaller diameter than the remainder of the screw


26


. A shoulder


26


D is formed at the point where the reduced diameter top portion


26


C of the screw


26


begins. The first end


26


A of the screw


26


preferably extends through the center opening


24


A of the inner plate


24


and beyond the upper end


20


A of the inner member


20


. In the preferred embodiment, the first end


26


A of the screw


26


is spaced slightly down from the underneath surface


102


A of the work surface


102


(FIG.


4


). A thrust assembly


28


and


30


is preferably positioned on either side of the inner plate


24


around the screw


26


. The thrust assemblies


28


and


30


include a thrust bearing


28


A or


30


A spaced between a pair of thrust washers


28


B or


30


B. The first thrust assembly


28


is spaced between the inner plate


24


and the shoulder


26


D formed by the top portion


26


C of the screw


26


. The second thrust assembly


30


is spaced around the top portion


26


C of the screw


26


adjacent a floor of the indention


24


B of the inner plate


24


. A lock clip


32


is mounted in a groove


28


E in the top portion


26


C of the screw


26


adjacent the second thrust assembly


30


and holds the second thrust assembly


30


in place adjacent the floor of the indention


24


B of the inner plate


24


. A flange bearing


34


is preferably mounted in the indention


24


B of the plate


24


adjacent the top of the indention


24


B. The flange bearing


34


has a center opening through which the top portion


26


C of the screw


26


rotatably extends. The flange bearing


34


acts to align the screw


26


such that the screw


26


is co-axial with the inner and outer members


12


and


20


. The screw


26


extends downward from the first end


26


A toward the lower end


20


B of the inner member


20


. The second end


26


B of the screw


26


extends into a first end


36


A of a nut support


36


.




As shown in

FIG. 5

, the nut support


36


has a first end


36


A and a second end


36


B with a center bore


36


C extending therebetween. In the preferred embodiment, the center bore


36


C extends completely through the nut support


36


. However, the second end


36


B of the nut support


36


may be closed and the center bore


36


B may not extend the complete length of the support


36


. The length of the center bore


36


B of the nut support


36


depends on the length of the screw


26


. The diameter of the center bore


36


C of the nut support


36


is greater than the diameter of the screw


26


such that the screw


26


easily extends into the center bore


36


C of the nut support


36


. A top nut


38


is threadably mounted in the first end


36


A of the nut support


36


. The nut support


36


acts to support the top nut


38


in a fixed position spaced a distance from the lower end


12


B of the outer member


12


. The nut support


36


is of such a length that the top nut


38


is positioned in the center opening


16


A of the first cantilever bracket


16


. The top nut


38


has a threaded center opening which leads to the center bore


36


C of the nut support


36


. The diameter and threads of the threaded opening are such as to engage the threads of the screw


26


as the screw


26


extends through the threaded opening of the top nut


38


and into the center bore


36


C of the nut support


36


. The second end


36


B of the nut support


36


is fixably mounted on the bracket


14


at the second end


12


B of the outer member


12


. The length of the nut support


36


is preferably less than the length of the outer member


12


such that the top nut


38


of the nut support


36


is spaced below the upper end


12


A of the outer member


12


. The nut support


36


is preferably constructed of metal; however, any well known, durable material can be used.




A spring


40


preferably extends between the bracket


14


at the lower end


12


B of the outer member


12


and the inner plate


24


at the upper end


20


A of the inner member


20


. The spring


40


is preferably mounted around the screw


26


and the nut support


36


and has an outer diameter such as to be spaced apart from the inner surface of the inner member


20


. The bottom end


40


B of the spring


40


preferably rests on the bracket


14


at the lower end


12


B of the outer member


12


. The force on the spring


40


due to its compressed condition tends to keep the spring


40


in position on the bracket


14


. The top end


40


A of the spring


40


is adjacent the inner plate


24


of the inner member


20


. The spring


40


preferably has a compressed length of 37.69 inches (95.73 cm) when the adjustment mechanism


10


is in the fully extended or raised position and a compressed length of 21.69 inches (55.09 cm) when the adjustment mechanism


10


is in the fully compressed or lowered position. The spring


40


preferably counteracts the downward force of the work surface


102


, operating mechanism, the inner member


20


and any load on the work surface


102


. The characteristics of the spring


40


are preferably chosen based on the anticipated load to be provided on the work surface


102


. In the preferred embodiment, a spring support or liner


42


extends between the inner plate


24


of the inner member


20


and the second end


20


B of the second member


20


. The spring liner


42


preferably does not extend into the center opening


22


A of the second cantilever bracket


22


. The outer diameter of the spring liner


42


is preferably only slightly less than the inner diameter of the spring


40


such that the spring


40


fits snugly on the spring liner


42


. In the preferred embodiment, the indention


24


B of the inner plate


24


has a cylindrical shape and forms a downward extension having a diameter less than the inner diameter of the spring liner


42


such that the top end


42


A of the spring liner


42


is friction fit over the extension as it extends downward from the inner plate


24


. The spring liner


42


is spaced between the protrusion and the spring


40


. In the preferred embodiment, the top end


40


A of the spring


40


is held between the top end


42


A of the spring liner


42


and the inner plate


24


which holds the top end


40


A of the spring


40


in position. The spring liner


42


is preferably constructed of plastic; however, any well known durable material can be used.




As seen in

FIGS. 2 and 4

, the operating mechanism used to rotate the screw


26


of the adjustment mechanism


10


and adjust the work surface


102


includes gears


46


and


50


, sprockets


54


and


56


, a chain


60


and a handle


62


. The operating mechanism is preferably positioned adjacent the underneath surface


102


A of the work surface


102


. The gears


46


and


50


, sprockets


54


and


56


and shafts


52


and


58


, of the operating mechanism are preferably mounted in a mounting cover


44


. The mounting cover


44


has a floor and an open top. Braces


44


A extend across the open top and allow for mounting the top ends of the first and second shafts


52


and


58


to the mounting cover


44


. A top mounting bracket


43


is mounted over and secured to the open top of the mounting cover


44


. The top mounting bracket


43


is secured to the underneath surface


102


A of the work surface


102


and allows for securing the operating mechanism in the mounting cover


44


to the underneath surface


102


A of the work surface


102


. A first gear


46


for the operating mechanism is preferably fixably mounted on the top portion


26


C of the screw


26


. The first gear


46


is preferably fixably mounted on the screw by a key and slot arrangement or a woodruff key. The first gear


46


is preferably mounted above the inner plate


24


. In the preferred embodiment, the first gear


46


is partially within the center bore


20


C of the second member


20


. The first gear


46


is spaced from the flange bearing


34


in the indention


24


B of the inner plate


24


by a spacer


48


. The second gear


50


of the operating mechanism is mounted on a first shaft


52


adjacent to and in the same horizontal plane as the first gear


46


. The first shaft


52


is spaced apart from the screw


26


such that the teeth of the second gear


50


engage the teeth of the first gear


46


. The second gear


50


preferably has a pitch diameter greater than the first gear


46


. In the preferred embodiment, the first gear


46


has a pitch diameter of 1.167 inches (2.96 cm) and the second gear


50


has a pitch diameter of 3.000 inches (7.62 cm). The second gear


50


is preferably approximately 2.57 times larger than the first gear


46


. The longitudinal axis of the first shaft


52


is preferably parallel to the longitudinal axis of the adjustment mechanism


10


. The first shaft


52


is preferably fixably mounted at one (1) end to the brace


44


A extending across the open top of the mounting cover


44


. The other end of the first shaft


52


is preferably fixably mounted to the floor of the mounting cover


44


for the operating mechanism. A first sprocket


54


is also mounted on the first shaft


52


. In the preferred embodiment, the first sprocket


54


is located above the second gear


50


adjacent the brace


44


A and the underneath surface


102


A of the work surface


102


. However, the first sprocket


54


can be positioned anywhere on the first shaft


52


. In the preferred embodiment, the second gear


50


and the first sprocket


54


are connected together and can be constructed as a single piece and are rotatably mounted on the first shaft


52


.




A second sprocket


56


is fixably mounted on a second shaft


58


spaced apart from the first sprocket


54


. One end of the second shaft


58


is rotatably mounted in the brace


44


A extending across the open top of the mounting cover


44


. The other end of the second shaft


58


extends downward through an opening in the mounting cover


44


. The second sprocket


56


is preferably in the same plane as the first sprocket


54


and the longitudinal axis of the second shaft


58


is preferably parallel to the longitudinal axises of the first shaft


52


and the adjustment mechanism


10


. The second sprocket


56


preferably has a pitch diameter greater than the pitch diameter of the first sprocket


54


. In the preferred embodiment, the first sprocket


54


has a pitch diameter of 0.966 inches (2.45 cm) and the second sprocket


56


has a pitch diameter of 1.995 inches (5.067 cm). Thus, the second sprocket


56


is approximately 2.07 times greater in diameter than the first sprocket


54


. The first and second sprockets


54


and


56


are connected together by a chain


60


. However, it is understood that the first and second sprockets


54


and


56


can be connected by any other means which allows for simultaneous rotation of the first and second sprockets


54


and


56


. A handle


62


is connected to the second shaft


58


and allows for rotation of the second shaft


58


. The handle


62


can be of any type and can be connected to the second shaft


58


in any way such as to rotate the second shaft


58


. The second shaft


58


preferably has a length such as to extend downward beyond and through an opening in the mounting cover


44


such that the handle


62


is located outside of the cover


44


. In an alternative embodiment (not shown), the second shaft


58


extends upward through the work surface


102


and the handle


62


is located above the work surface


102


. The second sprocket


56


is preferably spaced apart from the first sprocket


54


toward the front or side of the workstation


100


such that the handle


62


is easily accessible to the user. The gears


46


and


50


and sprockets


54


and


56


are preferably constructed of metal. However, any durable material can be used.




In embodiments having more than one (1) adjustment mechanism


10


, an alignment sprocket


66


is preferably fixably mounted on the screw


26


. In the preferred embodiment, the alignment sprocket


66


is mounted on the top portion


26


C of the screw


26


adjacent the underneath surface


102


A of the work surface


102


such that the first gear


46


is spaced below the alignment sprocket


66


. The alignment sprockets


66


of each of the adjustment mechanisms


10


are preferably connected together by an alignment chain


68


. However, any connection means can be used provided that when the screw


26


of one of the adjustment mechanisms


10


is rotated, the screws


26


of the other adjustment mechanisms


10


are also rotated at the same rate.




In an alternative embodiment (not shown), the operating mechanism used to rotate the screw does not contain a first gear on the screw. In the alternative embodiment, gears and sprockets for the operating mechanism are positioned along the length of the alignment chain between the various adjustment mechanisms of the workstation. The system and sizes of the gears and sprockets used for the preferred embodiment can be used for this alternate embodiment with the addition of a drive sprocket. The ability to place the operating mechanism anywhere along the length of the alignment chain allows for varying the position of the handle such that the handle can be located at any position which is easily accessed by the user.




To adjust the height of the work surface


102


, the user rotates the handle


62


of the operating mechanism. When the user rotates the handle


62


, the handle


62


directly rotates the second shaft


58


having the second sprocket


56


. As the second sprocket


56


rotates, the chain


60


connecting the first and second sprockets


54


and


56


together causes the first sprocket


54


and second gear


58


to rotate on the first shaft


52


. As the second gear


50


rotates its engagement with the first gear


46


rotates the first gear


46


and the screw


26


. The gears


46


and


50


and sprockets


54


and


56


of the operating mechanism provide a reduction ratio which allows for greater movement of the work surface


102


with fewer rotations of the handle


62


. In the preferred embodiment, due to the difference in diameters of the first and second sprockets


54


and


56


, when the handle


62


is rotated one (1) complete rotation, the second gear


50


rotates 2.07 rotations. Due to the larger diameter of the second gear


50


with respect to the first gear


46


, when the second gear


50


rotates one (1) full rotation, the first gear


46


and screw


26


complete approximately 2.57 rotations. In the preferred embodiment, there is approximately a 5:1 reduction ratio from the handle


62


to the screw


26


through the gears


46


and


50


and sprockets


54


and


56


. Therefore, when the handle


62


is rotated one (1) full rotation, the screw


26


rotates approximately five (5) times. In the preferred embodiment, the screw


26


has five (5) threads per inch such that when the screw


26


rotates approximately five (5) full rotations, the screw


26


and consequently the work surface


102


A moves up or down one (1) inch. Thus, for every full rotation of the handle


62


, the work surface


102


is adjusted up or down approximately one (1) inch (2.54 cm). The gears


46


and


50


and sprockets


54


and


56


of the operating mechanism can be chosen to provide any reduction ratio from the handle


62


to the screw


26


.




Whether the user wants to adjust the work surface


102


up or down determines the direction the handle


62


is turned. The screw


62


preferably rotates in a direction opposite the direction of rotation of the second shaft


58


. As the screw


26


rotates, the screw


26


moves up and down through the top nut


38


, depending on the direction of rotation. The movement of the screw


26


up or down in the stationary top nut


38


causes the inner member


20


which is fixed to the screw


26


to also move up and down within the outer member


12


which is fixed to the nut support


36


and top nut


38


. As the inner member


20


moves up and down relative to the outer member


12


, the first cantilever rollers


18


of the first cantilever bracket


16


contact the outer surface of the inner member


20


and act to align the inner member


20


in the center bore


12


C of the outer member


12


such that the outer and inner members


12


and


20


are co-axial. The first cantilever rollers


18


carry the cantilever load on the second member


20


as it enters the first member


12


caused by a load on a front edge


102


B of the work surface


102


in front of the legs


104


of the workstation


100


. In the preferred embodiment, under normal conditions, the load on the work surface


102


is spaced between the front edge


102


B of the work surface


102


and the legs


104


or adjustment mechanism


10


of the workstation


100


. The first cantilever rollers


18


preferably also prevent chattering of the adjustment mechanism


10


as the inner member


20


moves relative to the outer member


12


. In the preferred embodiment, as the inner member


20


moves up and down in the outer member


12


, the rollers


23


on the second cantilever bracket


22


at the lower end


20


B of the inner member


20


do not contact the inner surface of the outer member


12


. Having the rollers


23


spaced apart from the inner surface of the outer member


12


eliminates unnecessary friction during movement of the inner member


20


under normal conditions. Preferably, the rollers


23


only contact the inner surface of the outer member


12


when the inner member


20


is tilted or cantilevered in the outer member


12


. Tilting of the inner member


20


may be caused when a load is placed on the front edge


102


B or back edge of the work surface


102


such as to unbalance the work surface


102


. The load causes the work surface


102


to tilt or pivot toward the load. Since the work surface


102


is connected to the inner member


20


, tilting of the work surface


102


causes the inner member


20


to tilt in the outer member


12


and causes the lower end


20


B of the inner member


20


to move off center toward the inner surface of the outer member


12


. The rollers


23


of the second cantilever bracket


22


tend to prevent excess movement of the lower end


20


B of the inner member


20


in the outer member


12


. The second cantilever rollers


23


also allow the inner member


20


to continue to move within the outer member


12


even when the work surface


102


is tilted.




The spring


40


of the adjustment mechanism


10


compensates for the weight of the work surface


102


, the inner member


20


, the operating mechanism including the mounting cover


44


and top mounting bracket


43


and any load on the work surface


102


and for the 5:1 ratio of the gears


46


and


50


and sprockets


54


and


56


. Due to the use of the 5:1 ratio of the gears


46


and


50


and sprockets


54


and


56


, without the use of the spring


40


to assist in compensating for the weight of the work surface


102


, operating mechanism and load, the amount of force required to rotate the handle


62


would be outside the normal range of force able to be applied by an average user. In the preferred embodiment, there are two (2) adjustment mechanisms


10


used to adjust the work surface


102


. However, only one (1) operating mechanism is used for both alignment mechanisms


10


. In the preferred embodiment, the spring


40


is chosen to compensate for the work surface weighing approximately 45 lbs. and the operating mechanism weighing approximately 35 lbs. The load on the work surface


102


is chosen to be 100 lbs. Thus, the total force being applied to the two (2) adjustment mechanisms


10


is 180 lbs or 90 lbs for each adjustment mechanism


10


. In the preferred embodiment, the work surface


102


is able to be adjusted a total distance of 16 inches (38.4 cm). The adjustment mechanism


10


is designed such that at one (1) point of travel of the inner member


20


, the spring


40


is in the neutral position and the effort at the handle


62


to move the work surface


102


with a load is zero (0). This point is variable and is preferably preset by the manufacturer. In the neutral position, the spring


40


provides a preset upward force. In the preferred embodiment, the preset upward force is 90 lbs for each adjustment mechanism


10


. In the preferred embodiment, when the work surface


102


is spaced approximately 29 inches (69.6 cm) from the ground surface, the force or weight of the work surface


102


, the operating mechanism and a 100 lb load pushing down on the two (2) adjustment mechanisms


10


is equal to the amount of upward force exerted by the spring


40


on the work surface


102


. At this neutral position, each adjustment mechanism


10


preferably exerts an upward force of 90 lbs. Theoretically, at the neutral position, the only force needed to rotate the handle


62


to adjust the work surface


102


is the force to overcome friction of the adjustment mechanism


10


. In the preferred embodiment, the spring


40


is linear and is chosen such that the force required to rotate the handle


62


having a length of 4.0 inches (10.2 cm) to adjust the work surface


102


at any height does not exceed 12 lbs when the load on the table is between the range of 0 and 150 lbs. The force required to rotate the handle


62


increases to the maximum as the work surface


102


is moved toward the fully lowered position and there is no load on the work surface


102


. The force required to rotate the handle


62


increases to the maximum as the work surface


102


is moved to the fully raised position and there is a maximum load of 150 lbs on the work surface


102


. In the preferred embodiment, the force required to rotate the handle


62


increases or decreases at a rate of 2 lbs/inch. Below the neutral position, it is more difficult to lower the work surface


102


due to the force of the spring


40


pushing upward. As the spring


40


is compressed or extended, the upward force of the spring


40


applied to the work surface


102


varies linearly. The application of the upward force by the spring


40


makes it easier for the adjustment mechanism


10


to raise the work surface


102


, particularly when the work surface


102


has an additional weight or load. Thus, it is easier for the user to rotate the handle


62


to raise or lower the work surface


102


. Optionally, the spring


40


is chosen such that the variation in the amount of force along a length of the spring


40


is minimal. The spring


40


regulates how much inch/pounds of torque will be needed to turn the handle


62


to adjust the work surface


102


.




As the screw


26


rotates, the alignment sprocket


66


mounted at the top end


26


C of the screw


26


also rotates. Since the alignment sprockets


66


of each adjustment mechanism


10


for a workstation


100


are connected together, when one (1) screw


26


of one (1) adjustment mechanism


10


is rotated, the screws


26


of the other adjustment mechanisms


10


are also rotated. Use of the alignment system allows for use of a single handle


62


and single operating mechanism to operate all the adjustment mechanisms


10


of a workstation


100


simultaneously. The alignment system also ensures that all of the adjustment mechanisms


10


are operating identically at the same speed and in the same direction.




It is intended that the foregoing description be only illustrative of the present invention and that the present invention be limited only by the hereinafter appended claims.



Claims
  • 1. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a stationary first member defining a longitudinal axis of the mechanism; (b) a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; (c) a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; (d) a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; (e) a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism and tending to bias the members apart; and (f) an operating mechanism for rotating the threaded member in the threaded opening of the support wherein as the threaded member rotates, the second member moves relative to the first member and the spring compressed or extends based on a direction of rotation of the threaded member.
  • 2. The adjustment mechanism of claim 1 wherein the spring extends between an end of the first member opposite the second member and an end of the second member opposite the first member.
  • 3. The adjustment mechanism of claim 1 wherein the spring is a linear spring such that a torque required to rotate the threaded shaft is reduced throughout the movement of the operating mechanism.
  • 4. The adjustment mechanism of claim 1 wherein the spring is chosen such that at a point in movement of the second member relative to the first member, a force of the spring tending to bias the members apart acts to counterbalance a force of the work surface, operating mechanism, second member and load tending to move the members together.
  • 5. The adjustment mechanism of claim 1 wherein a spring support is connected to the movable second member and positioned adjacent an inside surface of the spring and acts to support the spring.
  • 6. The adjustment mechanism of claim 5 wherein the spring support extends a length of the second member.
  • 7. The adjustment mechanism of claim 1 wherein the operating mechanism includes a rotation increasing means and a handle and wherein the rotation increasing means is adapted such that when the handle is rotated one complete rotation, the threaded member rotates greater than one complete rotation.
  • 8. The apparatus of claim 1 wherein the force exerted by the spring is such that the threaded member can be in tension or compression depending on a load on the work surface.
  • 9. The method of claim 1 wherein the threaded member contains five threads per inch such that when the handle is rotated one complete rotation, the work surface is adjusted approximately one inch (2.54 cm).
  • 10. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a first member having a first end and a second end with a bore extending therebetween; (b) a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; (c) a support-having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; (d) a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; (e) a first gear mounted on the first end of the threaded member; (f) a second gear in contact with the first gear having a diameter greater than a diameter of the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; (g) a first sprocket connected to the second gear; (h) a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism; and (i) a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket which rotates the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.
  • 11. The adjustment mechanism of claim 10 wherein the diameter of the second gear is about 2.57 times the diameter of the first gear.
  • 12. The adjustment mechanism of claim 10 wherein a diameter of the second sprocket is 2.07 times greater than a diameter of the first sprocket.
  • 13. The adjustment mechanism of claim 10 wherein diameters of the first sprocket and second sprocket and first gear and second gear are such that when the handle is rotated one complete rotation, the threaded member rotates greater than one complete rotations.
  • 14. The adjustment mechanism of claim 10 wherein a mounting cover is mounted adjacent an underneath surface of the work surface and wherein the first and second gears, first and second shafts, first and second sprockets and the threaded member are supported adjacent the underneath surface of the workstation by the mounting cover.
  • 15. The adjustment mechanism of claim 14 wherein a bracket is mounted on the underneath surface of the work surface and secures the mounting cover to the work surface.
  • 16. The adjustment mechanism of claim 10 wherein the first and second sprockets, the connection means and the first and second gears are mounted adjacent an underneath surface of the work surface and wherein a mounting cover is mounted on the underneath surface of the work surface over the first and second sprockets, the connection means and the first and second gear.
  • 17. The apparatus of claim 10 mounted on a work surface wherein mounted adjacent the first gear on the threaded member is a first alignment sprocket with a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism so that the height of the adjustment mechanisms are the same, throughout a movement of the second member.
  • 18. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a stationary first member defining a longitudinal axis of the mechanism; (b) a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the mechanism; (c) a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the mechanism; (d) a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; (e) a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the mechanism; (f) a first gear mounted on the threaded member spaced apart from the stationary first member; (g) a second gear rotatably mounted on a first shaft and positioned to engage the first gear; (h) a first sprocket connected to the second gear; (i) a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket and wherein a diameter of the second sprocket is greater than a diameter of the first sprocket; and (j) rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation.
  • 19. The adjustment mechanism of claim 18 wherein a diameter of the second gear is about 2.57 times a diameter of the first gear.
  • 20. The adjustment mechanism of claim 18 wherein the diameter of the second sprocket is about 2.07 times greater than the diameter of the first sprocket.
  • 21. The adjustment mechanism of claim 18 wherein diameters of the first sprocket and second sprocket and first gear and second gear are such that when the handle is rotated one complete rotation, the threaded member rotates approximately five complete rotations.
  • 22. The adjustment mechanism of claim 18 wherein a mounting cover is mounted adjacent an underneath surface of the work surface and wherein the first and second gears, first and second shafts, first and second sprockets and the threaded member are supported adjacent the underneath surface of the workstation by the mounting cover.
  • 23. The adjustment mechanism of claim 22 wherein a bracket is mounted on the underneath surface of the work surface and secures the mounting cover to the work surface.
  • 24. The adjustment mechanism of claim 18 wherein the rotation means is a handle connected to the second shaft.
  • 25. The adjustment mechanism of claim 18 wherein the first and second sprockets, the connection means, and the first and second gears are mounted adjacent an underneath surface of the work surface and wherein a cover is mounted on the underneath surface of the work surface over the first and second sprockets, connection means and the first and second gear.
  • 26. The adjustment mechanism of claim 18 wherein the spring has a length such as to extend a length of the first and second members when the adjustment mechanism is in a fully extended position.
  • 27. The adjustment mechanism of claim 18 wherein a spring support is connected to the moveable second member and positioned adjacent an inside surface of the spring and acts to support the spring.
  • 28. The adjustment mechanism of claim 27 wherein the spring support extends substantially a length of the second member.
  • 29. The adjustment mechanism of claim 18 wherein a cantilever bracket is mounted on an end of the second member adjacent the first member and wherein the cantilever bracket has rollers which contact the first member when the second member moves relative to the first member in a direction substantially along the longitudinal axis of the adjustment mechanism.
  • 30. The adjustment mechanism of claim 29 wherein the cantilever bracket includes a pair of rollers and wherein the rollers are spaced apart approximately 180° on of the cantilever bracket perpendicular to a front edge of the work surface.
  • 31. The adjustment mechanism of claim 18 wherein a cantilever bracket having rollers is mounted in the first member adjacent the second member and assists the second member in moving relative to the first member.
  • 32. The adjustment mechanism of claim 31 wherein the cantilever rollers are spaced apart approximately 45° around a center opening on a side of the cantilever bracket adjacent a front edge of the work surface.
  • 33. The adjustment mechanism of claim 18 wherein the adjustment mechanism has an alignment sprocket mounted on the threaded member, wherein the alignment sprocket of the adjustment mechanism is connected by at least one chain to at least one alignment sprocket of at least one secondary adjustment mechanism wherein the secondary adjustment mechanisms are similar to the adjustment mechanism except that the secondary adjustment mechanisms do not have the first and second gears, the first and second sprockets, the first and second shafts and the handle, wherein the connection of the adjustment mechanism to the secondary adjustment mechanisms allows the adjustment mechanisms to adjust the work surface of the workstation at a similar rate and wherein at least one cover is mounted to an underneath surface of the work surface and extends between the alignment sprockets to cover the chains.
  • 34. An adjustment mechanism for vertically adjusting a work surface of a workstation, which comprises:(a) a first member having a first end and a second end with a bore extending therebetween; (b) a second member telescopingly mounted in the bore of the first member and having a first end and a second end with a bore extending therebetween with the first end mounted adjacent the work surface of the workstation; (c) a support having a first end and a second end with a bore extending therebetween having a threaded opening at the first end and mounted in the bore of the first member such that the second end of the support is adjacent the second end of the first member and the first end of the support is adjacent the first end of the first member; (d) a threaded member rotatably mounted in the bore of the second member having a first end and a second end defining a longitudinal axis of the adjustment mechanism with the first end rotatably mounted adjacent the first end of the second member wherein the second end of the threaded member extends through the threaded opening in the first end of the support and into the bore of the support; (e) a spring mounted in the bore of the second member and around the threaded member having a first and a second end with the first end adjacent the first end of the second member and the second end adjacent the second end of the first member; (f) a first gear mounted on the first end of the threaded member; (g) a second gear in contact with the first gear and mounted on a first shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism and having a diameter greater than a diameter of the first gear; (h) a first sprocket connected to the second gear; (i) a second sprocket spaced apart from and connected to the first sprocket and mounted on a second shaft having a longitudinal axis parallel to the longitudinal axis of the adjustment mechanism: and (j) a handle connected to the second shaft for rotating the second sprocket wherein rotating the handle rotates the second sprocket which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening in the support, the second member is moved within the first member to vertically adjust the work surface of the workstation.
  • 35. The adjustment mechanism of claim 34 wherein the diameter of the second gear is about 2.57 times the diameter of the first gear.
  • 36. The adjustment mechanism of claim 34 wherein a diameter of the second sprocket is 2.07 times greater than a diameter of the first sprocket.
  • 37. The adjustment mechanism of claim 34 wherein diameters of the first sprocket and second sprocket and first gear and second gear are such that when the handle is rotated one complete rotation, the threaded member rotates approximately five complete rotations.
  • 38. The adjustment mechanism of claim 34 wherein a mounting cover is mounted adjacent an underneath surface of the work surface and wherein the first and second gears, first and second shafts, first and second sprockets and the threaded member are supported adjacent the underneath surface of the workstation by the mounting cover.
  • 39. The adjustment mechanism of claim 38 wherein a bracket is mounted on the underneath surface of the work surface and secures the mounting cover to the work surface.
  • 40. The adjustment mechanism of claim 34 wherein the first and second sprockets, the connection means and the first and second gears are mounted adjacent an underneath surface of the work surface and wherein a mounting cover is mounted adjacent the underneath surface of the work surface over the first and second sprockets, the connection means and the first and second gears.
  • 41. The adjustment mechanism of claim 34 wherein the second member has an inner plate mounted in the bore of the second member adjacent the first end wherein the inner plate has an opening through which the threaded member extends.
  • 42. The adjustment mechanism of claim 41 wherein a thrust assembly is mounted on the threaded member on either side of the inner plate such that the threaded member easily rotates in the opening of the inner plate.
  • 43. The adjustment mechanism of claim 41 wherein the opening of the inner plate is located in an indention in the plate and wherein a flange bearing is mounted in the indention and wherein the threaded member extends through an opening in the flange bearing.
  • 44. The adjustment mechanism of claim 34 wherein a spring support is connected to the second member and positioned adjacent an inside surface of the second member and acts to support the spring.
  • 45. The adjustment mechanism of claim 34 wherein a cantilever bracket is mounted on the second end of the second member and wherein the cantilever bracket has rollers which contact an inner surface of the first member when the second member moves relative to the first member.
  • 46. The adjustment mechanism of claim 45 wherein the cantilever bracket includes a pair of rollers and wherein the rollers are spaced apart approximately 180° on the cantilever bracket perpendicular to a front edge of the work surface.
  • 47. The adjustment mechanism of claim 46 wherein the cantilever rollers are spaced apart approximately 45° around a center opening of the cantilever bracket on a side of the cantilever bracket adjacent a front edge of the work surface.
  • 48. The adjustment mechanism of claim 34 wherein a cantilever bracket having cantilever rollers is mounted in the first end of the first member and assists the second member in moving relative to the first member.
  • 49. The adjustment mechanism of claim 34 wherein the adjustment mechanism has an alignment sprocket mounted on the threaded member, wherein the alignment sprocket of the adjustment mechanism is connected by at least one chain to at least one alignment sprocket of at least one secondary adjustment mechanism wherein the secondary adjustment mechanisms are similar to the adjustment mechanism except that the secondary adjustment mechanisms do not have the first and second gears, the first and second sprockets, the first and second shafts and the handle, wherein the connection of the adjustment mechanism to the secondary adjustment mechanisms allows the adjustment mechanisms to adjust the work surface of the workstation at a similar rate and wherein at least one cover is mounted to an underneath surface of the work surface and extends between the alignment sprockets to cover the chains.
  • 50. A method for adjusting a height of a work surface of a workstation which comprises the steps of:(a) providing an adjustment mechanism for the work surface of the workstation, the adjustment mechanism including a stationary first member defining a longitudinal axis of the mechanism; a movable second member connected to the work surface of the workstation and being movable relative to the stationary first member in a substantially vertical direction along the longitudinal axis of the adjustment mechanism; a support having a first end and a second end and fixably mounted at the second end to the stationary first member and having a threaded opening at the first end and a bore extending from the threaded opening toward the second end of the support substantially along the longitudinal axis of the adjustment mechanism; a threaded member rotatably connected to the movable second member and extending through the threaded opening of the support into the bore wherein threads of the threaded member engage threads of the threaded opening; a spring extending between the stationary first member and the movable second member substantially along the longitudinal axis of the adjustment mechanism; a first gear mounted on the threaded member spaced apart from the stationary first member; a second gear rotatably mounted on a first shaft and positioned to engage the first gear wherein a diameter of the second gear is greater than a diameter of the first gear; a first sprocket connected to the second gear; a second sprocket mounted on a rotatable second shaft spaced apart from the first shaft wherein the second sprocket is connected by a connection means to the first sprocket; and rotation means for rotating the second rotatable shaft wherein when the second rotatable shaft is rotated, the second sprocket is rotated which rotates the first sprocket and the second gear which rotates the first gear and the threaded member and wherein as the threaded member rotates in the threaded opening of the support, the movable second member moves relative to the stationary first member to adjust the work surface of the workstation; and (b) activating the rotation means such that the second shaft and second sprocket rotate which rotates the first sprocket and second gear which rotates the first gear and the threaded member which moves the second member relative to the first member which adjusts the height of the work surface.
  • 51. The method of claim 50 wherein the rotation means is a handle connected to the second shaft and wherein when the handle is rotated one complete rotation, the threaded member rotates approximately five complete rotations.
  • 52. The methods of claim 51 wherein the threaded member contains five threads per inch such that when the handle is rotated one complete rotation, the work surface is adjusted approximately one (1) inch (2.54 cm).
  • 53. The method of claim 50 wherein the adjustment mechanism is mounted on a work surface, wherein mounted adjacent to the first gear on the threaded member is a first alignment sprocket with a chain connected to a second alignment sprocket on a second threaded member in a second adjustment mechanism so that the height of the adjustment mechanisms is the same.
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