The present application claims priority to and all the benefits of German Patent Application No. 102020128922.7, filed Nov. 3, 2020, the disclosure of which is expressly hereby incorporated herein by reference in its entirety.
The present invention concerns an adjustment mechanism for variable adjustment of an inlet cross-section of a compressor inlet, and a compressor and a charging device with such an adjustment mechanism.
More and more vehicles of the newer generation are equipped with charging devices in order to meet demand targets and legal requirements. In the development of charging devices, both individual components and the system as a whole must be optimized with respect to reliability and efficiency.
Known charging devices comprise at least one compressor with a compressor impeller which is connected to a drive unit via a common shaft. The compressor compresses the fresh air drawn in for the internal combustion engine or fuel cell. In this way, the quantity of air or oxygen which is available to the engine for combustion, or to the fuel cell for reaction, is increased. This in turn leads to a power increase of the internal combustion engine or fuel cell. Charging devices may be equipped with various drive units. The prior art describes in particular E-chargers, in which the compressor is driven via an electric motor, and exhaust gas turbochargers, in which the compressor is driven via an exhaust gas turbine. Combinations of the two systems are also described in the prior art.
Each compressor has a compressor-specific compressor map, wherein operation of the compressor is restricted to the region of the compressor map between the surge limit and the choke limit. Depending on the size and design of the compressor, at low volume flows through the compressor, operation may be inefficient or no longer possible since the surge limit has been reached.
The prior art describes in particular compressors with adjustment mechanisms which are arranged in the inlet region of the compressor, upstream of the compressor impeller in the flow direction. The adjustment mechanism allows the flow cross-section in the compressor inlet to be varied, whereby for example the contact flow speed and volume flow of the compressor impeller can be adjusted. This acts as a map-stabilizing measure, whereby in turn surging of the compressor can be reduced or avoided.
In the known systems, on constriction of the cross-section of the compressor inlet by the adjustment mechanism, a flow interaction can occur between the compressor impeller and the adjustment mechanism. Because of the smooth inner face of the compressor inlet and the components of the adjustment mechanism which are in contact with the flow, a recirculation flow (and/or eddy) can form between the compressor impeller at the components of the adjustment mechanism. These eddies can occur not only between the compressor impeller and the adjustment mechanism, but also in the circumferential direction of the compressor inlet. Because of the main flow and/or recirculation flow, vortex filaments can form on components of the adjustment mechanism and hit the compressor impeller. These can cause undesirable noise and vibration which can provoke a faster structural fatigue of the compressor impeller and further components.
The object of the present invention is to provide an improved adjustment mechanism for a compressor.
The present invention concerns an adjustment mechanism for variable adjustment of an inlet cross-section of a compressor inlet according to claim 1. The invention furthermore concerns a compressor according to claim 11 and a charging device for an internal combustion engine or fuel cell according to claim 15 with such an adjustment mechanism.
The adjustment mechanism for variable adjustment of an inlet flow cross-section of a compressor inlet comprises a plurality of rotatably mounted baffle elements which are arranged in a circumferential direction and are adjustable between a first position and a second position. At least one baffle element of the plurality of baffle elements comprises an eddy-reducing feature. When the adjustment mechanism is arranged in front of the compressor impeller in the flow direction in mounted state of the compressor, on a constriction of the cross-section of the compressor inlet by the adjustment mechanism, a flow interaction can occur between the compressor impeller and the plurality of baffle elements. Because of a smooth inner face of the compressor inlet and the plurality of baffle elements, a recirculation flow (e.g. eddy) can form between the compressor impeller and the plurality of baffle elements. Because of the main flow and/or recirculation flow, vortex filaments can form on the plurality of baffle elements and hit the compressor impeller. These eddies may be present, due to rotation of the compressor impeller, both in the circumferential direction and also circulating in the axial and radial direction. This leads to undesirable noise. Because of the eddy-reducing feature on at least one baffle element of the plurality of baffle elements, eddy formation in the circumferential direction, and also in the axial and radial directions between the plurality of baffle elements and the compressor impeller, can be reduced or eliminated, which leads to noise reduction. Also, vibrations can be reduced, whereby structural fatigue of the compressor impeller is reduced and the service life of the compressor impeller and further components of the compressor can be extended.
In some embodiments of the adjustment mechanism, each baffle element of the plurality of baffle elements comprises an eddy-reducing feature. If the eddy-reducing feature is provided on each baffle element of the plurality of baffle elements, mounting of the adjustment mechanism may be facilitated since there is no need to take account of the arrangement of baffle elements during installation. Also, identical baffle elements may be produced, which can reduce production costs.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, each baffle element of the plurality of baffle elements comprising an eddy-reducing feature comprises precisely one eddy-reducing feature. In this way, production times of the eddy-reducing features can be reduced and the shape of the precisely one eddy-reducing feature may be designed such that eddy formation is reduced as far as possible.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, each baffle element of the plurality of baffle elements comprises a plate body with a first side face, wherein the eddy-reducing feature is arranged on the first side face.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, each baffle element has a radial direction, a circumferential direction lying perpendicularly to the radial direction, and an axial direction lying perpendicularly to the radial direction and to the circumferential direction.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the eddy-reducing feature may comprise a recess which is formed in the baffle element.
The recess may be designed longer in the circumferential direction than in the radial direction, in particular by at least 30%, preferably by at least 50%.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess may be designed so as to be rectangular in the r-u plane. Alternatively, the recess may be configured so as to be arcuate in the r-u plane.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess may have a recess base, a first side wall, a second side wall, a first transverse wall and a second transverse wall. The recess may be delimited by the walls and the recess base.
In some embodiments of the adjustment mechanism which may be combined with the preceding embodiment, the recess may have a depth of at least 30%, preferably at least 60% of the thickness of the plate body, wherein the depth is measured between the first side face and the recess base parallel to the axial direction.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess may have a rectangular cross-section in the r-x plane and/or the recess may have a rectangular cross-section in the x-u plane.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, each baffle element, in particular the plate body, may have an inner edge, a first side edge and a second side edge. The first side wall may run parallel to the second side wall, and/or the second side wall may run parallel to the inner edge, and/or the first side wall may run parallel to the inner edge. The first transverse wall may run parallel to the second transverse wall, and/or the first transverse wall may run parallel to the first side edge, and/or the second transverse wall may run parallel to the second side edge.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess base may be formed flat and run parallel to the r-u plane.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess may have a trapezoid cross-section in the r-x plane. In particular, the first side wall in the r-x plane may run linearly between the recess base and the side face at an angle α, and/or the second side wall in the r-x plane may run linearly between the recess base and the side face at an angle β. Alternatively, the recess may have a triangular cross-section in the r-x plane. In particular, the first side wall in the r-x plane may run linearly between the recess base and the side face at an angle α, and/or the second side wall in the r-x plane may run linearly between the recess base and side face at an angle β.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess base may have an arcuate cross-section in the x-u plane. Alternatively, the recess may have a triangular cross-section in the x-u plane. In particular, the first transverse wall in the x-u plane may run linearly between the recess base and the side face at an angle σ, and/or the second transverse wall in the x-u plane may run linearly between the recess base and the side face at an angle φ.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess base in the r-x plane may run linearly at an angle θ to the side face.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the second transverse wall starting from the side face may have a first transverse wall portion and a second transverse wall portion. In particular, the first transverse wall portion may be designed so as to be linear in the x-u plane, and the second transverse wall portion may be designed so as to be arcuate in the x-u plane.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess may be slot-like and/or circular in the r-u plane.
In some embodiments of the adjustment mechanism which may be combined with the preceding embodiment, the recess may have a semicircular cross-section in the r-x plane and/or in the x-u plane. Alternatively, the recess may be formed so as to be triangular in the r-u plane, have a trapezoid cross-section in the r-x plane and a rectangular cross-section in the x-u plane.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the recess base in the r-x plane may run at an angle θ<0° and the first side wall may run at an angle α=90° and the second side wall at an angle β>90°.
As an alternative to the recess, the eddy-reducing feature may be configured as a chamfer on the baffle element. In particular, the chamfer in the x-u plane may run linearly between the first side edge and the second side edge at an angle λ.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the adjustment element may furthermore comprise an adjustment ring, wherein the plurality of baffle elements may be operatively connected to the adjustment ring. In particular, the adjustment ring may comprise several coupling recesses distributed in the circumferential direction for coupling to the baffle elements. The adjustment ring may comprise an eddy-reducing feature. The eddy-reducing feature may comprise at least one recess which extends into the adjustment ring in the radial direction from an inner edge of the adjustment ring. Alternatively, the eddy-reducing feature may comprise at least one protrusion which extends from the inner edge of the adjustment ring in the radial direction towards the axis.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the adjustment mechanism may furthermore comprise an actuating device. The actuating device may have a housing part and a lever group with a bearing portion, a drive input portion and a drive output portion. The drive output portion may be designed to be coupled to the adjustment ring of the adjustment mechanism on a first side of the housing part. The drive input portion may be able to be coupled to an actuator rod on a second side of the housing part. The lever group may be rotatably mounted in the housing part via the bearing portion. The adjustment ring may have at least one baffle recess and preferably precisely one baffle recess for coupling to the lever group.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the adjustment mechanism may furthermore comprise a bearing ring in which the baffle elements are rotatably mounted. Alternatively, the baffle elements may be rotatably mounted in a compressor housing. If a bearing ring is provided, the bearing ring may have an eddy-reducing feature. The eddy-reducing feature may comprise at least one recess which extends into the bearing ring in the radial direction from an inner edge of the bearing ring. Alternatively, the eddy-reducing feature may comprise at least one protrusion which extends from an inner edge of the bearing ring in the radial direction towards the axis.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the plurality of baffle elements may each comprise a bearing journal via which they are adjustable between the first position and the second position.
In some embodiments of the adjustment mechanism which may be combined with any of the preceding embodiments, the plurality of baffle elements may each comprise a coupling element via which they are operatively coupled to coupling recesses in the adjustment ring.
The present invention furthermore concerns a compressor which comprises a compressor housing and a compressor impeller arranged therein. The compressor housing has a compressor inlet with an inlet cross-section and a compressor outlet with a compressor volute. The compressor comprises an adjustment mechanism according to any of the preceding embodiments, wherein the inlet cross-section of the compressor inlet is variably adjustable by means of the adjustment mechanism.
In some embodiments of the compressor which may be combined with the preceding embodiment, the eddy-reducing feature may be arranged in the axial direction on a side of the plurality of baffle elements facing the compressor impeller, in particular wherein the side face faces the compressor impeller.
In some embodiments of the compressor which may be combined with any of the preceding embodiments, the compressor inlet may have an inner circumferential face, wherein the inner circumferential face may have an eddy-reducing feature. In particular, in the axial direction, the eddy-reducing feature may be arranged between the compressor impeller and the adjustment mechanism. The eddy-reducing feature may comprise at least one recess which extends into the compressor housing in the radial direction from the inner circumferential face.
In some embodiments of the compressor which may be combined with any of the preceding embodiments, the adjustment mechanism may open the inlet cross-section in the first position of the baffle elements and reduce it in the second position of the baffle elements.
In some embodiments of the compressor which may be combined with any of the preceding embodiments, the housing part may serve as an inlet connector of the compressor housing and be arranged on a flange face of the compressor housing on the compressor inlet side.
In some embodiments of the compressor which may be combined with any of the preceding embodiments, the compressor housing may have a depression coaxially surrounding the compressor inlet for receiving the baffle elements, the adjustment ring and optionally the bearing ring.
In some embodiments of the compressor which may be combined with any of the preceding embodiments, the compressor may furthermore comprise an actuator with an actuator rod via which the actuator is coupled to the lever group.
The present invention furthermore concerns a charging device for an internal combustion engine or a fuel cell which comprises a drive unit and a shaft. The charging device comprises a compressor according to any of the preceding embodiments, wherein the compressor impeller of the compressor is coupled to the drive unit via the shaft. The drive unit may comprise a turbine and/or an electric motor.
In the context of this application, the terms “axial” and “axial direction” relate to a rotational axis of the adjustment ring/bearing ring/compressor/compressor inlet (all four have the same axis). With reference to the figures (see e.g.
As clearly evident from the exploded illustration of
In alternative embodiments, the adjustment mechanism 200 may also have no bearing ring 260. In such an embodiment, the baffle elements 210 may then be rotatably mounted directly in the compressor housing 320 (or in the coaxial depression 328). In such a design, the compressor housing 320 or the coaxial depression 328 may be configured so as to receive only the baffle elements 210 and the adjustment ring 270. Here, the compressor housing 320 may for example have bores in the region of the coaxial depression 328 for rotatable mounting of the baffle elements 210. In mounted state of the adjustment mechanism 200 upstream of the compressor impeller 310, the adjustment ring 270 may be arranged in the axial direction 22 between the plurality of baffle elements 210 and the compressor impeller 310. In this embodiment, a baffle element 210 of the plurality of baffle elements may be operatively coupled to an actuator via a shaft. The actuator may exert a rotary movement on the one baffle element 210. Via the adjustment ring 270, a baffle element 210 coupled to the actuator may be coupled to all further baffle elements. The adjustment ring 210 may transmit a movement of the baffle element 210, which is coupled to the actuator, to all further baffle elements 210 of the plurality thereof. In particular, the adjustment ring 270 may be configured as a transmission ring.
As shown in
The housing part 150 comprises a cylindrical portion 152 and a flange portion (also called a flange) 154. The flange portion 154 comprises a bore arranged in the bearing portion 120. The actuating device 10 furthermore comprises a bearing sleeve which is arranged in the bore of the housing part 150 (see in particular
As illustrated in
As shown in
As shown in
Each baffle element 210 has a radial direction r, an axial direction x and a circumferential direction u. The directions are each orthogonal to one another. An r-u plane is defined by the radial direction r and the circumferential direction u. The r-u plane is arranged on the first side face 240. The axes of the radial direction r and the circumferential direction u may intersect at a geometric center point of the eddy-reducing feature 220. An r-x plane is defined by the radial direction r and the axial direction x. The r-x plane runs orthogonally to the r-u plane and constitutes a cross-section A-A of the baffle element 210. An x-u plane is defined by the axial direction x and the circumferential direction u. The x-u plane runs orthogonally to the r-u plane and to the r-x plane and constitutes a cross-section B-B of the baffle element 210.
In a further embodiment (not shown in the figures), the recess 221 may be configured so as to be rectangular in the r-u plane. Here, the recess 221 may be formed on the baffle element 210 rotated about the x axis at any angle in the r-u plane. The first side wall 223 and/or the second side wall 224, and/or the first transverse wall 225 and/or the second transverse wall 226, may be configured so as to be linear in the r-u plane, depending on the respective design of the recess 222 in the r-u plane. In yet other embodiments, the first transverse wall 225 and/or the second transverse wall 226 may be configured so as to be linear, and the first side wall 223 and/or the second side wall 224 may be configured so as to be arcuate in the r-u plane. If the transverse walls 225, 226 are linear, the first transverse wall 225 and/or the second transverse wall 226 may be arranged at the angle γ relative to the radial direction r. In all embodiments, the respective edges between the walls 223, 224, 225, 226 and the recess base 222 may be partially or respectively rounded.
As shown for example in
Although various embodiments and designs of the eddy-reducing feature 220 are shown in
As illustrated in
Instead of providing recesses 281 on the inner edge 263 of the bearing ring 260, in another embodiment the eddy-reducing feature 280 may comprise at least one protrusion which extends from the inner edge 263 of the bearing ring 260 in the radial direction 24 towards the axis 22 (not shown in the figures). The eddy-reducing feature 280 may also comprise several protrusions, for example two, three, four, five, six, seven, eight or more, which are arranged in the circumferential direction 26 on the inner edge 263 of the bearing ring 260 and are spaced apart from one another. The protrusions may be configured with various shapes, for example as a cube, cuboid, pyramid, truncated pyramid, cone, cylinder, parallelepiped or polygonal prism. In this embodiment, the bearing ring 260 is arranged set back in the radial direction 24 with respect to the compressor inlet 322. In other words, in this embodiment, the bearing ring 260 has an inner diameter which is greater than an inner diameter of the compressor inlet 322. The at least one protrusion may extend starting from the inner edge 263 of the bearing ring 260 in the radial direction 24 up to the inner diameter of the compressor inlet 322. An eddy formation may be reduced or prevented by the at least one recess 281 or the at least one protrusion on the inner edge 263 of the bearing ring 260.
As described above, in an alternative embodiment of the adjustment mechanism 200, the bearing ring 260 may be omitted (not shown in figures). In such a design, the baffle elements 210 may be rotatably mounted directly in the compressor housing 320 (or in the coaxial depression 328). In particular, the baffle elements 210 may here be mounted in the housing part 150. In the installed/mounted state of the adjustment mechanism 200 in the compressor 300, the adjustment ring 270 is arranged in the axial direction 22 between the plurality of baffle elements 210 and the compressor impeller 310, and may be in contact with the flow. The adjustment ring 270 may then be configured as a transmission ring between the baffle elements 210. In this design, the adjustment ring 270 may also comprise an eddy-reducing feature. The eddy-reducing feature may comprise at least one recess which extends into the adjustment ring 270 in the radial direction 24 from an inner edge of the adjustment ring 270. On the inner edge of the adjustment ring 270, several recesses may also be provided which are spaced apart from one another in the circumferential direction 26. The recesses may be distributed evenly over the circumference of the inner edge. Alternatively, or additionally, the recesses may be arranged in groups over the circumference of the inner edge of the adjustment ring 270. The recesses may here be configured according to the designs of the recess 221, wherein however the recesses do not extend in the axial direction but in the radial direction 24. Also, the side walls of the recess which adjoin the inner edge of the adjustment ring 270 have a curvature corresponding to the course of the inner edge.
Instead of providing recesses on the inner edge of the adjustment ring 270, in another embodiment the eddy-reducing feature may comprise at least one protrusion which extends from an inner edge of the adjustment ring 270 in the radial direction 24 towards the axis 22. The eddy-reducing feature may also comprise several protrusions, for example two, three, four, five, six, seven, eight or more, which are arranged in the circumferential direction 26 on the inner edge 263 of the adjustment ring 270 and are spaced apart from one another. The protrusions may here be configured with various forms, for example as a cube, cuboid, pyramid, truncated pyramid, cone, cylinder, parallelepiped or polygonal prism. In this design, the adjustment ring 270 is arranged set back in the radial direction with respect to the compressor inlet 322. In other words, in this embodiment, the adjustment ring 270 has an inner diameter which is greater than an inner diameter of the compressor inlet 322. The at least one protrusion may extend starting from the inner edge of the adjustment ring 270 in the radial direction 24 up to the inner diameter of the compressor inlet 322. An eddy formation may be reduced or prevented by the at least one recess or the at least one protrusion on the inner edge of the adjustment ring 270.
As shown in
Although this disclosure describes an eddy-reducing feature 220 in one or more or all of the baffle elements 210, an eddy-reducing feature in the adjustment ring 270, an eddy-reducing feature 280 in the bearing ring 260, and/or an eddy-reducing feature 330 in the compressor housing 320 (in particular in the inner circumferential face 323 of the compressor housing 320), in some embodiments only one of these eddy-reducing features may be provided, or all of these eddy-reducing features may be provided, or these eddy-reducing features may be present in any arbitrary combination. In other words, in some embodiments the eddy-reducing feature 330 in the inner circumferential face 323 is provided, and/or the eddy-reducing feature 280 in the bearing ring 260, and/or the eddy-reducing feature in the adjustment ring 270, and/or the eddy-reducing feature 220 in the baffle elements. It is however also possible that only the eddy-reducing feature 330 in the inner circumferential face 323 is provided, or only the eddy-reducing feature 280 in the bearing ring 260, or only the eddy-reducing feature in the adjustment ring 270, or only the eddy-reducing feature 220 in the baffle elements. In other words, the respective embodiments may be provided independently of one another, wherein they each reduce or eliminate an eddy formation and hence can reduce noise or vibrations. For the case that no bearing ring 260 is provided and the baffle elements are mounted in the compressor housing 300 or in the housing part 150, also no eddy-reducing feature 280 may be provided. If the bearing ring 260 is provided and the adjustment ring 270 is not in contact with the flow and also not arranged between the baffle elements 210 and the compressor impeller 310 (as shown in
Although the present invention has been described above and is defined in the appended claims, it should be understood that the invention may be defined alternatively also according to the following embodiments.
1. An adjustment mechanism (200) for variable adjustment of an inlet cross-section (321) of a compressor inlet (322), comprising:
a plurality of rotatably mounted baffle elements (210) which are arranged in a circumferential direction (26) and are adjustable between a first position and a second position,
wherein at least one baffle element (210) of the plurality of baffle elements (210) comprises an eddy-reducing feature (220).
2. The adjustment mechanism (200) according to embodiment 1, wherein each baffle element (210) of the plurality of baffle elements (210) comprises an eddy-reducing feature (220).
3. The adjustment mechanism (200) according to embodiment 1 or embodiment 2, wherein each baffle element (210) of the plurality of baffle elements (210) which comprises an eddy-reducing feature (220) comprises precisely one eddy-reducing feature (220).
4. The adjustment mechanism according to any of the preceding embodiments, wherein each baffle element (210) of the plurality of baffle elements (210) comprises a plate body (230) with a first side face (240), wherein the eddy-reducing feature (220) is arranged on the first side face (240).
5. The adjustment mechanism (200) according to any of the preceding embodiments, wherein the eddy-reducing feature (220) comprises a recess (221) which is formed in the baffle element (210).
6. The adjustment mechanism (200) according to any of the preceding embodiments, wherein each baffle element (210) has a radial direction (r), a circumferential direction (u) lying perpendicularly to the radial direction (r), and an axial direction (x) lying perpendicularly to the radial direction (r) and the circumferential direction (u).
7. The adjustment mechanism (200) according to embodiment 6, wherein the recess (221) is designed longer in the circumferential direction (u) than in the radial direction (r), in particular by at least 30%, preferably by at least 50%.
8. The adjustment mechanism (200) according to embodiment 6 or embodiment 7, wherein the recess (221) is configured so as to be rectangular in the r-u plane.
9. The adjustment mechanism (200) according to embodiment 6 or embodiment 7, wherein the recess (221) is configured so as to be arcuate in the r-u plane.
10. The adjustment mechanism (200) according to any of embodiments 5 to 9, wherein the recess (221) comprises a recess base (222), a first side wall (223), a second side wall (224), a first transverse wall (225) and a second transverse wall (226), wherein the recess is delimited by the walls (223, 224, 225, 226) and the recess base (222).
11. The adjustment mechanism (200) according to embodiment 10, wherein the recess (221) has a depth (T) of at least 30%, preferably at least 60% of the thickness (D) of the plate body (230), wherein the depth (T) is measured between the first side face (240) and the recess base (222) parallel to the axial direction (x).
12. The adjustment mechanism (200) according to any of embodiments 6 to 11, wherein the recess (221) has a rectangular cross-section in the r-x plane and/or the recess (221) has a rectangular cross-section in the x-u plane.
13. The adjustment mechanism (200) according to any of embodiments 4 to 12, wherein each baffle element (210), in particular the plate body (230), has an inner edge (231), a first side edge (232) and a second side edge (233).
14. The adjustment mechanism (200) according to embodiment 13, wherein the first side wall (223) runs parallel to the second side wall (224), and/or the second side wall (224) runs parallel to the inner edge (231), and/or the first side wall (223) runs parallel to the inner edge (231).
15. The adjustment mechanism (200) according to embodiment 13 or embodiment 14, wherein the first transverse wall (225) runs parallel to the second transverse wall (226), and/or the first transverse wall (225) runs parallel to the first side edge (232), and/or the second transverse wall (226) runs parallel to the second side edge (233).
16. The adjustment mechanism (200) according to any of the preceding embodiments, wherein the recess base (222) is formed flat and runs parallel to the r-u plane.
17. The adjustment mechanism (200) according to any of embodiments 10 to 16, wherein the recess (221) has a trapezoid cross-section in the r-x plane, in particular wherein the first side wall (223) in the r-x plane runs linearly between the recess base (222) and the side face (240) at an angle α, and/or wherein the second side wall (224) in the r-x plane runs linearly between the recess base (222) and the side face (240) at an angle β.
18. The adjustment mechanism (200) according to any of embodiments 10 to 16, wherein the recess (221) has a triangular cross-section in the r-x plane, in particular wherein the first side wall (223) in the r-x plane runs linearly between the recess base (222) and the side face (240) at an angle α, and/or wherein the second side wall (224) in the r-x plane runs linearly between the recess base (222) and the side face (240) at an angle β.
19. The adjustment mechanism (200) according to any of embodiments 6 to 18, wherein the recess base (222) has an arcuate cross-section in the x-u plane.
20. The adjustment mechanism (200) according to any of embodiments 6 to 19, wherein the recess (221) has a triangular cross-section in the r-x plane, in particular wherein the first transverse wall (225) in the x-u plane runs linearly between the recess base (222) and the side face (240) at an angle σ, and/or wherein the second transverse wall (226) in the x-u plane runs linearly between the recess base (222) and the side face (240) at an angle φ.
21. The adjustment mechanism (200) according to any of embodiments 10 to 20, wherein the recess base (222) in the r-x plane runs linearly at an angle θ to the side face (240).
22. The adjustment mechanism (200) according to any of the preceding embodiments, wherein the second transverse wall (226) starting from the side face (240) has a first transverse wall portion (227) and a second transverse wall portion (228), in particular wherein the first transverse wall portion is configured so as to be linear in the x-u plane and wherein the second transverse wall portion (228) is configured so as to be arcuate in the x-u plane.
23. The adjustment mechanism (200) according to any of embodiments 5 to 7 and 10 to 22, wherein the recess (221) is configured so as to be slot-like in the r-u plane.
24. The adjustment mechanism (200) according to any of embodiments 5 to 7 and 10 to 22, wherein the recess is configured so as to be circular in the r-u plane.
25. The adjustment mechanism (200) according to embodiment 24, wherein the recess has a semicircular cross-section in the r-x plane and/or in the x-u plane.
26. The adjustment mechanism (200) according to embodiment 6, wherein the recess is configured so as to be triangular in the r-u plane, and has a trapezoid cross-section in the r-x plane and a rectangular cross-section in the x-u plane.
27. The adjustment mechanism (200) according to any of the preceding embodiments, wherein in the r-x plane, the recess base (222) runs at an angle θ<0°, and the first side wall (223) runs at an angle α=90°, and the second side wall (224) runs at an angle β>90°.
28. The adjustment mechanism (200) according to embodiment 6, wherein the eddy-reducing feature (220) is configured as a chamfer (250) on the baffle element (210), in particular wherein the chamfer (250) in the x-u plane runs linearly between the first side edge (232) and the second side edge (233) at an angle λ.
29. The adjustment mechanism (200) according to any of the preceding embodiments, furthermore comprising an adjustment ring (270), wherein the plurality of baffle elements (210) are operatively coupled to the adjustment ring (270), in particular wherein the adjustment ring (270) comprises several coupling recesses (271) distributed in the circumferential direction (26) for coupling with the baffle elements (210).
30. The adjustment mechanism (200) according to embodiment 29, wherein the adjustment ring (270) comprises an eddy-reducing feature.
31. The adjustment mechanism (200) according to embodiment 30, wherein the eddy-reducing feature comprises at least one recess which extends into the adjustment ring (270) in the radial direction (24) from an inner edge of the adjustment ring (270).
32. The adjustment mechanism (200) according to embodiment 30, wherein the eddy-reducing feature comprises at least one protrusion which extends from an inner edge of the adjustment ring (270) in the radial direction (24) towards the axis (22).
33. The adjustment mechanism (200) according to any of embodiments 29 to 32, furthermore comprising an actuating device (10) with a housing part (150) and a lever group with a bearing portion (120), a drive input portion (110) and a drive output portion (130), wherein the drive output portion (130) is designed to be coupled to the adjustment ring (270) of the adjustment mechanism (200) on a first side (157) of the housing part (150), and wherein the drive input portion (110) can be coupled to an actuator rod on a second side (159) of the housing part (150), wherein the lever group (100) is rotatably mounted in the housing part (150) via the bearing portion (120).
34. The adjustment mechanism (200) according to embodiment 33, wherein the adjustment ring (270) comprises at least one baffle recess (272) and preferably precisely one baffle recess (272) for coupling to the lever group (100).
35. The adjustment mechanism (200) according to any of the preceding embodiments, furthermore comprising a bearing ring (260) in which the baffle elements (210) are rotatably mounted, or wherein the baffle elements (210) are rotatably mounted in a compressor housing (320).
36. The adjustment mechanism (200) according to embodiment 35, wherein the bearing ring (260) has an eddy-reducing feature (280).
37. The adjustment mechanism (200) according to embodiment 36, wherein the eddy-reducing feature (280) comprises at least one recess (281) which extends into the bearing ring (260) in the radial direction (24) from an inner edge (263) of the bearing ring (260).
38. The adjustment mechanism (200) according to embodiment 36, wherein the eddy-reducing feature (280) comprises at least one protrusion which extends from an inner edge (263) of the bearing ring (260) in the radial direction (24) towards the axis (22).
39. The adjustment mechanism (200) according to any of the preceding embodiments, wherein the plurality of baffle elements (210) each comprise a bearing journal (261) via which they are adjustable between the first position and the second position.
40. The adjustment mechanism (200) according to any of the preceding embodiments, wherein the plurality of baffle elements (210) each comprise a coupling element (262) via which they are operatively coupled to coupling recesses (271) in the adjustment ring (270).
41. A compressor (300) comprising:
a compressor housing (320) and a compressor impeller (310) arranged therein, wherein the compressor housing (320) has a compressor inlet (322) with an inlet cross-section (321) and a compressor outlet (324) with a compressor volute (326),
characterized by an adjustment mechanism (200) according to any of the preceding embodiments, wherein the inlet cross-section (321) of the compressor inlet (322) is variably adjustable by means of the adjustment mechanism (200).
42. The compressor (300) according to embodiment 41, wherein the eddy-reducing feature (220) is arranged in the axial direction (22) on a side of the plurality of baffle elements (210) facing the compressor impeller (310), in particular wherein the side face (240) faces the compressor impeller (310).
43. The compressor (300) according to embodiment 41 or embodiment 42, wherein the compressor inlet (322) has an inner circumferential face (323), wherein the inner circumferential face (323) has an eddy-reducing feature (330), in particular wherein in the axial direction (22), the eddy-reducing feature (330) is arranged between the compressor impeller (310) and the adjustment mechanism (200).
44. The compressor (300) according to embodiment 43, wherein the eddy-reducing feature (330) comprises at least one recess (331) which extends into the compressor housing (320) in the radial direction (24) from the inner circumferential face (323).
45. The compressor (300) according to any of embodiments 41 to 44, wherein the adjustment mechanism (200) opens the inlet cross-section (321) in the first position of the baffle elements (210) and reduces this in the second position of the baffle elements (210).
46. The compressor (300) according to any of embodiments 41 to 45, wherein the housing part (150) serves as an inlet connector of the compressor housing (320) and is arranged on a flange face (327) of the compressor housing (320) on the compressor inlet side.
47. The compressor (300) according to any of embodiments 41 to 46, wherein the compressor housing (320) comprises a depression (328) coaxially surrounding the compressor inlet (322) for receiving the baffle elements (210), the adjustment ring (270) and optionally the bearing ring (260).
48. The compressor (300) according to any of embodiments 41 to 47, furthermore comprising an actuator with an actuator rod via which the actuator is coupled to the lever group (100).
49. A charging device (400) for an internal combustion engine or a fuel cell, comprising:
a drive unit (410) and a shaft (420),
characterized by a compressor (300) according to any of embodiments 41 to 48, wherein the compressor impeller (310) of the compressor (300) is coupled to the drive unit (410) via the shaft (420).
50. The charging device (400) according to embodiment 49, wherein the drive unit (410) is a turbine and/or an electric motor.
Number | Date | Country | Kind |
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102020128922.7 | Nov 2020 | DE | national |