Patent Application
20140251170
The present invention concerns a method for automatically adjusting a machine for printing plate elements. The invention relates to an adjustment arrangement intended for a machine for printing plate elements. The invention also concerns a printing machine having an adjustment arrangement.
A printing machine is used in the packaging industry to print plate elements, such as sheets of paper or cardboard. The machine includes a plurality of successive stations. A first station located most upstream is an infeed station successively introducing the sheets one after the other from the bottom of a stack. The infeed station feeds a plurality of printing stations in the form of one or more printing units placed one after the other. Each of the printing units prints one color. A delivery station that collects the printed sheets is provided at the end of the machine.
In the case of printing sheets of cardboard, more particularly corrugated cardboard, the technology most frequently employed is flexographic printing. A flexo machine includes one or more printing units as a function of the number of colors required. A printing unit notably includes a plate cylinder around which is wrapped and on which is tensioned a flexible plate. This plate prints the sheet after it has been coated with ink using a screened cylinder known as the anilox cylinder and an inking device. The sheet passes between the plate cylinder and an pressure roller. The printing is effected on the bottom of these sheets, so the sheets are transported from the top. A plate cylinder prints one or more patterns using the same color during each of its rotations.
The plates are produced with a screen that consists of a rectangular array of larger or smaller dots. This screen is used to transform a half-tone original, for example a photo, into a printable dotted image. Screens with round dots are most frequently used in flexographic printing. The dots enable better reproduction of details and a better transition between tones.
To obtain a final image of good quality on the printed sheet, it is notably necessary for all the patterns in different colors to be superposed exactly. It is also necessary that the screen dots are not deformed, for example from a round shape to an oval shape.
The sheets are transported by a vacuum system using a belt or flat belts or steel rollers driven to move the sheets longitudinally from one printing unit to another in the upstream to downstream direction, from the infeed station to the delivery station. To obtain printing of optimum quality, the basic principle is that the sheets are transported at the most regular speed possible.
However, the belt(s) wear and stretch and the sheet transport speed is no longer regular from one job to another. The performance of the machine is degraded. Maintenance of the transport system takes time and involves stopping production completely. In the case of roller conveyors, it is the non-homogeneous nature of the sheets to be printed or being printed that causes speed variations. Ovalization or deformation of the printed screen dots can be seen on the printed sheets.
A main objective of the present invention consists in developing a method enabling adjustment of a machine for printing plate elements. A second objective is to improve and to maintain constant the printing quality of a printing machine. A third objective is to reduce the adjustment time or the down times and the number of plate elements printed to adjust a printing machine. A fourth objective is to employ a method for automatic, simple and rapid adjustment of a machine thanks to a specific arrangement. A fifth objective is to provide an adjustment method enabling the disadvantages of the prior art methods and arrangements to be avoided. A further objective is for the operator to succeed in adjusting a machine before starting production printing.
A method in accordance with one aspect of the present invention is for adjusting a machine for printing plate elements equipped with at least one rotary impression cylinder. The adjustment method includes the steps of:
In other words, the real speed of the machine is regulated to avoid a speed difference between the speed of the plate element and the tangential speed of the plate carried by the impression cylinder, which causes printing of poor quality because the screen dots are deformed. With this adjustment, the speed of the transported plate element is perfectly synchronized with the tangential speed of the rotary impression cylinder and therefore with the tangential speed of the plate fixed to the rotary impression cylinder. With this adjustment, the tangential speed of the rotary impression cylinder and therefore the tangential speed of the plate fixed to the rotary impression cylinder is perfectly synchronized with the speed of the transported plate element.
Moreover, such a method enables easy starting of a job in the machine because all the colors are in the same row and at the same place on the plate element.
In accordance with another aspect of the invention, an adjustment arrangement for a machine for printing plate elements is intended to implement the method. In accordance with a further aspect of the invention, an arrangement for adjusting a machine for printing plate elements equipped with at least one rotary impression cylinder includes:
In accordance with a further aspect of the invention, a printing machine including at least one printing unit provided with a rotary impression cylinder is characterized in that it includes an adjustment arrangement having one or more of the technical features described hereinafter and claimed.
Throughout the description, the board or sheet element is defined by way of non-exhaustive example as being made from a material such as paper, flat cardboard, corrugated cardboard, laminated corrugated cardboard, flexible plastic, for example polyethylene (PE), polyethylene terephthalate (PET), bi-oriented polypropylene (BOPP) or other polymers, or other materials suitable for printing.
The longitudinal direction is defined with reference to the direction of movement of the plate element in the machine, along its longitudinal median axis. The upstream and downstream directions are defined with reference to the direction of movement of the element in the longitudinal direction of the printing machine as a whole. The front edge of the element is defined with reference to the direction of movement in the longitudinal direction in the printing machine as a whole.
The invention will be clearly understood and its various advantages and features will emerge more clearly from the following description of the nonlimiting embodiment with reference to the appended diagrammatic drawing in which the single FIGURE represents a lateral general view of a printing machine including an adjustment arrangement in accordance with the invention.
As the FIGURE shows, a printing machine 1, such as a flexo printing machine, includes:
The infeed station 3 receives a stack of plate elements, for example in the form of unprinted sheets 12 of corrugated cardboard and sends them one after the other into the first printing unit 4. At the outfeed of the machine 1 the delivery station 11 then recovers the printed sheets 13.
The sheets 12 and 13 pass from one printing unit to another (arrow F), from the infeed station 3 to the delivery station 11 in the longitudinal direction. The sheets 12 and 13 are transported by drive means in the form of series of top drive rollers 14. The rollers 14 are driven by a motor 15, its motor drives and the necessary gears and transmission devices (see for example the document EP 0.363.662). The sheets 12 and 13 are pressed against the rollers 14 by a series of vacuum suction arrangements 16 disposed between the printing units 4, 6, 7, 8 and 9.
A printing unit may include an inking device 17 with a lower ink reservoir 18, a pump 19, means 21 for circulating the ink and a squeegee chamber 22 (last two printing units 8 and 9). A printing unit may also include an inking device 17 with a lower ink reservoir 18, a pump 19, means 21 for circulating the ink and an inking roller dipping into an ink pan 23 (first three printing units 4 to 7). The inking device 17 inks an anilox cylinder 24.
The anilox cylinder 24 coats with ink the plate 26 mounted on the exterior surface of a printing plate cylinder 27. The plate cylinder 27 is driven in rotation (arrow R) by rotating means such as a motor, its motor drives and the necessary gears and transmission devices, which enables adjustment of the angular position and/or the speed of the plate 26 relative to the sheet 12.
In accordance with a first embodiment of the method in accordance with the invention the operating speed of the machine 1 is adjusted using the drive means 14 and 15. The new speed at which the sheet 12 passes through is therefore synchronized with the tangential speed of the plate or plates 26 fixed to the respective plate cylinder or cylinders 27. This process is effected thanks to an arrangement for adjusting the speed of the drive means 14 and 15 in the machine 1.
In accordance with a second embodiment (not shown), the operating speed of the machine 1 is adjusted using means for rotating the plate cylinder or cylinders 27. The new tangential speed of the plate or plates 26 fixed to the respective plate cylinder or cylinders 27 and the tangential speed of the plate cylinder or cylinders 27 are therefore synchronized with the speed at which the sheet 12 passes through. This process is effected using an arrangement for adjusting the speed of the means for rotating the plate cylinder or cylinders 27 in the machine 1.
The adjustment arrangement includes detector means adapted to detect the passage of the sheets 12 and 13. In a first embodiment, the detector means are formed by a sensor 28 for sensing the front edge of the printed sheet 13. This sensor 28 is advantageously installed downstream of the last plate cylinder 27 corresponding to the output of the last printing unit 9. For accurate calculation of the speed, this sensor 28 is installed as far downstream as possible from the infeed station 3 and just upstream of the delivery station 11. The detector means, i.e. the sensor 28, send a detection signal 29 as soon as the printed sheet 13 passes it.
In accordance with a second embodiment, the detector means are preferably formed by two sensors of the front edge of the non-printed sheet 12 and the printed sheet 13. The first of these two front edge sensors is similar to the sensor 28 of the first embodiment.
The second of these front edge sensors is formed by a sensor 31 for sensing the front edge of the sheet 12. This second sensor 31 is installed upstream of the first plate cylinder 27, corresponding to the input of the first printing unit 4. For accurate calculation of the speed, this sensor 31 is installed as far upstream as possible from the delivery station 11 and just downstream of the infeed station 3. The detector means, i.e. the second sensor 31, send a detection signal 32 as soon as the non-printed sheet 12 passes it.
The adjustment arrangement further includes a calculation and control unit 33. In the first embodiment, the unit 33 is connected to the detector means, i.e. to a sensor 28 or to the two sensors 28 and 31, and also to the means 15 for driving the rollers 14. In the second embodiment the unit 33 is connected to the detector means, i.e. to a sensor 28 or to the two sensors 28 and 31, and also to the means for rotating the plate cylinder or cylinders 27. The unit 33 receives the signal from the detector means 28 or 28 and 31.
The unit 33 is able to calculate the speed of the non-printed sheet 12 and of the printed sheet 13 passing through the machine 1 and is able to generate an adjustment signal for operation of the machine 1. In the first embodiment, the unit 33 is consequently able to generate automatically an adjustment signal 34 for the drive means 15. The adjustment signal 34 makes it possible to equalize the speed of the sheet 12 or 13 with the tangential speed of the plate or plates 26 on its respective plate cylinder or cylinders 27. In the second embodiment the unit 33 is consequently able to generate automatically an adjustment signal for the means for rotating the plate cylinder or cylinders 27. The adjustment signal 34 makes it possible to equalize the tangential speed of the plate or plates 26 on its respective plate cylinder or cylinders 27 with the speed of the sheet 12 or 13.
In the first and second embodiments the adjustment signal 34 makes it possible to equalize the speed of the drive means 15 with the tangential speed of the plate cylinder or cylinders 27.
The method of adjusting the machine 1 includes a plurality of successive steps following on from the steps of printing the pattern or patterns on the sheets 12.
In a first step, the speed of the non-printed sheet 12 and the printed sheet 13 passing through the machine 1 (arrow F) is measured. This step consisting in measuring the speed of the sheet 12 or 13 passing through the machine 1 (arrow F) may be implemented by calculation determining the time for the sheet 12 or 13 to pass between a machine input, i.e. the infeed station 3, and a machine outfeed, i.e. the delivery station 11.
This step consisting of measuring the speed of the sheet 12 or 13 passing through the machine 1 (arrow F) may be implemented by calculation determining the time for the sheet 12 or 13 to pass upstream and downstream of the cylinder or cylinders 27.
This step consisting in measuring the speed of the sheet 12 or 13 passing through the machine 1 (arrow F) may also be implemented by sending and receiving waves, for example light waves or radar waves, reflected by the sheet 12 or 13.
In accordance with the first embodiment, to determine the start of the passage time, a signal indicating departure of the sheet 12 is sent by the infeed station 3 of the machine 1 or by the machine 1 itself. This departure signal is similar to a departure pulse. To determine the end of the passage time, the passage of the sheet 12 is detected downstream of the plate cylinder or cylinders 27 of the respective printing unit or groups 4, 6, 7, 8 and 9, thanks to the sensor 28 which generates its detection signal 29. The real speed of the sheet 12 or 13 is calculated knowing the distance between the infeed station 3 and the sensor 28.
In accordance with the second embodiment, to determine the start of the passage time the passage of the sheet 12 is detected upstream of the plate cylinder or cylinder 27 of the printing unit or groups 4, 6, 7, 8 and 9 thanks to the second sensor 31 which generates its detection signal 32. To determine the end of the passage time the passage of the sheet 12 is detected downstream of the plate cylinder or cylinders 27 of the printing unit or groups 4, 6, 7, 8 and 9 thanks to the first sensor 28 which generates its detection signal 29. The real speed of the sheet 12 or 13 is calculated knowing the distance between the plate cylinder or cylinders 27 or between the two sensors 28 and 31.
In a second step of the method an adjustment signal 34 is generated by the unit 33 and sent to the drive means 15. This signal 34 is a function of the passage time F measured for the non-printed sheet 12 and the printed sheet 13, i.e. the calculated speed, and the rotation speed of the plate cylinder or cylinders 27. The real speed calculated for the non-printed sheet 12 and the printed sheet 13 is compared with the tangential speed of the plate cylinder or cylinders 27.
In a third step of the first embodiment of the method the speed of the drive means 15 is adjusted as a function of the adjustment signal 34 generated.
If the real speed calculated for the non-printed sheet 12 or for the printed sheet 13 is greater than the tangential speed of the plate or plates 26 on the respective plate cylinder or cylinders 27 the adjustment signal 34 generated takes a value corresponding to a deceleration of the drive means 15. If the real speed calculated for the non-printed sheet 12 and the printed sheet 13 is less than the tangential speed of the plate or plates 26 on the respective plate cylinder or cylinders 27 the adjustment signal 34 generated takes a value corresponding to an acceleration of the drive means 15. If the real speed calculated for the non-printed sheet 12 and the printed sheet 13 is equal to the rotation speed of the plate or plates 26 on the respective plate cylinder or cylinders 27 the adjustment signal 34 generated takes a null value.
The adjusted new speed for the drive means 15 is such that the new speed of passage of the sheet 12 or 13 is equal to the tangential speed of the plate or plates 26 on its plate cylinder or cylinders 27.
In a third step of the second embodiment of the method the speed of the means for rotating the plate cylinder or cylinders 27 is adjusted as a function of the adjustment signal generated.
If the real speed calculated for the non-printed sheet 12 and the printed sheet 13 is greater than the tangential speed of the plate cylinder or cylinders 27 the adjustment signal generated takes a value corresponding to an acceleration of the means for rotating the plate cylinder or cylinders 27. If the real speed calculated for the non-printed sheet 12 and the printed sheet 13 is less than the tangential speed of the plate cylinder or cylinders 27 the adjustment signal generated takes a value corresponding to a deceleration of the means for rotating the plate cylinder or cylinders 27. If the real speed calculated for the non-printed sheet 12 and the printed sheet 13 is equal to the rotation speed of the plate cylinder or cylinders 27 the adjustment signal generated takes a null value.
The adjusted new tangential speed for the means for rotating the plate cylinder or cylinders 27 is such that the new tangential speed of the plate or plates 26 on its plate cylinder or cylinders 27 is equal to the speed of passage calculated for the non-printed sheet 12.
The present invention is not limited to the embodiments described and shown. Numerous modifications may be made without departing from the scope of the invention defined by the set of claims. Sensors may be installed after each printing unit 4, 6, 7 and 8 and their information enables adjustment of the speed at which the printed sheets 13 are transported.
| Number | Date | Country | Kind |
|---|---|---|---|
| 11008517.2 | Oct 2011 | EP | regional |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2012/004204 | 10/8/2012 | WO | 00 | 4/23/2014 |
