Inkjet printers have become popular for printing on media, especially when precise printing of color images is needed. For instance, such printers have become popular for printing color image files generated using digital cameras, for printing color copies of business presentations, and so on. Industrial usage of inkjet printers has also become common for high-speed color printing on large numbers of items. An inkjet printer is more generically a fluid-ejection device that ejects drops of fluid, such as ink, onto media, such as paper.
To ensure the highest quality of inkjet printing output, many variables usually have to be considered. One such variable is the fluid drop mass, or size, of ink drops that each inkjet printhead outputs. An inkjet printer may include a number of different printheads, corresponding, for instance, to a particular color model, such as the cyan-magenta-yellow-black (CMYK) color model, so that nearly any color can be achieved by outputting various combinations of the differently colored inks. For proper color matching, the fluid drop masses output by the different printheads should have constant, or consistent, ratios with respect to one another.
However, manufacturing, environmental, and other variations and factors can affect the fluid drop masses output by the inkjet printheads of inkjet printers. Different printheads within the same inkjet printer may output ink drops that have different fluid drop masses. An inkjet printhead outputting cyan ink, for instance, may output cyan ink drops that have different drop masses than those of magenta ink drops output by another inkjet printhead. Such a mismatch in ink drop masses within the same printer can result in less than optimal inkjet printing output quality.
The drawings referenced herein form a part of the specification. Features shown in the drawing are meant as illustrative of only some embodiments of the invention, and not of all embodiments of the invention, unless otherwise explicitly indicated, and implications to the contrary are otherwise not to be made.
In the following detailed description of exemplary embodiments of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific exemplary embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized, and logical, mechanical, and other changes may be made without departing from the spirit or scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims.
Fluid-Ejection Assembly and Energy Modulation to Vary Fluid Drop Mass
The sensing mechanism 104 may include or be an optical sensor that emits light 114 towards the media 108, and detects, or senses, light 116 that is reflected back off the media 108 as a result. The sensing mechanism 104 may provide luminance, hue, and chroma values to the controller 106, as indicated by the arrow 118, based on the part of the media 108 that the light 114 is incident to, as reflected back as the reflected light 116. The controller 106 controls the energy levels that cause the printheads 110 of the fluid-ejection mechanism 102 to fire, or eject ink, where the printheads 110 may be thermal-inkjet (TIJ), piezoelectric, or another type of printheads. The controller 106, based on the chroma or other values provided by the sensing mechanism 104, is able to individually adjust the energy used to eject the colored fluids 112 by the printheads 110 of the fluid-ejection mechanism 102, as described in detail later in the detailed description. The controller 106 may include hardware, software, or a combination of hardware and software.
That is, the printheads 110M and 110Y eject fluid drops 112M and 112Y that have drop masses that differ from the drop masses of the fluid drops 112C and 112K ejected by the printheads 110C and 110K, even though the same energy E is used to cause each of the printheads 110 to eject its corresponding one of the drops 112. This can affect print quality, because it is generally presumed that the drop sizes, or drop masses, of the fluid drops 112 ejected by the different printheads 110 are substantially the same size. Embodiments of the invention that correct this problem are described in the succeeding sections of the detailed description.
Exemplary Embodiment for Ensuring Substantially Identical Fluid Drop Mass
For instance, the amount of energy used to eject cyan fluid drops within the targets 306 in the column 302A is lower than the amount of energy used to eject cyan fluid drops within the targets 306 in the column 302B, the amount of energy used to eject cyan fluid drops within the targets 306 in the column 302B is lower than the amount of energy used to eject cyan fluid drops within the targets 306 in the column 302C, and so on. Similarly, the amount of energy used to eject magenta fluid drops within the targets 306 in the row 304A is lower than the amount of energy used to eject magenta fluid drops within the targets in the row 304B, the amount of every used to eject magenta fluid drops within the targets 306 in the row 304B is lower than the amount of energy used to eject magenta fluid drops within the targets 306 in the row 304C, and so on. Therefore, in each of the multiple-color fluid-drop targets 306, there is a unique combination of the energy used to eject cyan fluid and the energy used to eject magenta fluid.
The grid 300 of the multiple-color fluid targets 306 is achieved by having the printheads 110C and 110M of the fluid-ejection mechanism 102 eject fluid onto the media 108 as prescribed. Furthermore, each of the multiple-color fluid targets 306 has a combination of two colored fluids, cyan and magenta fluid, in
The sensing mechanism 104 is employed to determine the most color-neutral target of the multiple-color fluid targets 306. This can be accomplished by measuring the chroma value of each of the fluid targets 306, and determining which of the targets 306 has the lowest, or minimum, chroma value. The most color-neutral target is the one of the fluid targets 306 that has substantially equal fluid drop masses of both cyan fluid and magenta fluid.
For example, the amount of energy used to eject the cyan fluid drops within the targets 306 in the columns 302A, 302B, 302C, . . . , 302N may be EA, EB, EC, . . . , EN, respectively. Similarly, the amount of energy used to eject the cyan fluid drops within the targets 306 in the rows 302A, 302B, 302C, . . . , 302N may also be EA, EB, EC, . . . , EN, respectively. However, for a given amount of energy used to eject the cyan fluid drops and to eject the magenta fluid drops, the resulting fluid drop mass of the magenta fluid drops may be less than that of the cyan fluid drops. Thus, those fluid targets identified by the column 302A and the row 304A, the column 302B and the row 304B, and so on, resulting from using the same amount of energy to eject both cyan and magenta fluid drops, are not color neutral because the cyan fluid drops are larger than the magenta fluid drops in these targets.
For instance, it may be determined that the fluid target identified by the column 302B and the row 304C is the most color neutral, even though the amount of energy used to eject the magenta fluid drops in this target is greater than the amount of energy used to eject the cyan fluid drops in the target. Such a fluid target would nevertheless be most color-neutral target where the fluid drop masses, or sizes, of the cyan fluid drops and the magenta fluid drops are substantially equal to each other. Having substantially equal fluid drop masses within this fluid target means that the target yields a minimal chroma value by the sensing mechanism 104, such that it is selected as the most color-neutral fluid target.
The energy used to eject the cyan fluid drops within the most color-neutral target of the multiple-color fluid targets 306, and the energy used to eject the magenta fluid drops within this most color-neutral target, is stored by the controller 106 for subsequent ejections of cyan and magenta fluid drops by the printheads 110C and 110M of the fluid-ejection mechanism 102. That is, the controller 106 adjusts the energy used to eject cyan and magenta fluid by determining the energy used to eject cyan and magenta fluid within the most color-neutral target. Thereafter, when cyan and magenta fluid is to be ejected, the resulting cyan and magenta fluid drops have substantially identical fluid drop masses, or sizes.
Next, the most color-neutral multiple-color fluid target is determined (404). This can be accomplished by scanning each fluid target to determine its chroma value (406), and selecting the target having the lowest, or minimum, chroma value as the most color neutral target (408). Finally, the energy used to eject fluid for each fluid color is adjusted, by determining the energy used to eject fluid for each fluid color within the most color-neutral target (410). The energy determined and adjusted for each color of fluid is then used in subsequent fluid ejection so that substantially identical fluid drop masses are achieved.
The controller 106 first causes the fluid-ejection mechanism 102 to output multiple-color fluid targets by varying the energy used to eject fluid drops of each fluid color of each fluid target (502), as has been described. Next, the controller 106 causes the scanning mechanism 104 to scan each fluid target to determine its chroma value (504). The controller 106 finally adjusts the energy used to eject fluid for each fluid color by determining the energy used to eject fluid for each fluid color within the fluid target having the minimum, or lowest, chroma value (506).
Other Exemplary Embodiments to Ensure Substantially Identical Fluid Drop Mass
In the exemplary embodiment of the invention described in the previous section of the detailed description, the grid 300 of multiple-color fluid targets 306 in
In another exemplary embodiment of the invention, however, the grid of multiple-color fluid targets 306 in
For instance, the number of cyan fluid drops within the targets 306 in the column 302A may be lower than the number of cyan fluid drops within the targets 306 in the column 302B, the number of cyan fluid drops within the targets 306 in the column 302B may be lower than the number of cyan fluid drops within the targets 306 in the column 302C, and so on. Similarly, the number of magenta fluid drops within the targets 306 in the row 304A may be lower than the number of cyan fluid drops within the targets 306 in the row 304B, the number of magenta fluid drops within the targets 306 in the row 304B may be lower than the number of magenta fluid drops within the targets 306 in the row 304C, and so on. Therefore, in each of the multiple-color fluid-drop targets 306, there is a unique combination of the number of cyan fluid drops and the number of magenta fluid drops, even though the same fluid-ejection energy is used to eject the cyan fluid drops in each of the targets 306, and the same fluid-ejection energy is used to eject the magenta fluid drops in each of the targets 306.
As before, the sensing mechanism 104 is employed to determine the most color-neutral target of the multiple-color fluid targets 306. The number of fluid drops ejected for each fluid color within the most color-neutral target is compared to a reference number of fluid drops of the fluid color to ensure color neutrality. For example, the most color-neutral target may be the target in which eighty cyan fluid drops and forty magenta fluid drops were ejected. However, the reference number of fluid drops of each these colors may be fifty drops. Therefore, the energy used to eject fluid for each fluid color is adjusted based on the number of fluid drops ejected for the fluid color on the most color-neutral target, compared to the reference number of fluid drops that should have been ejected, to ensure color neutrality.
In the case where eighty cyan fluid drops are ejected on the most color-neutral target, this means that eighty cyan fluid drops had to be ejected to achieve color neutrality, where the reference number is much less, at fifty cyan fluid drops. Therefore, the energy used to eject a cyan fluid drop is increased, based on the comparison between the actual eighty cyan fluid drops on the most color-neutral target and the reference fifty cyan fluid drops, so that fifty cyan fluid drops in future cyan fluid ejections achieves color neutrality. Similarly, in the case where forty magenta fluid drops are ejected on the most color-neutral target, this means that forty magenta fluid drops had to be ejected to achieve color neutrality, where the reference number is greater, at fifty magenta fluid drops. Therefore, the energy used to eject a magenta fluid drop is decreased, based on the comparison between the actual forty magenta fluid drops on the most color-neutral target and the reference fifty magenta fluid drops, so that fifty magenta fluid drops in future magenta fluid ejections achieves color neutrality.
In one exemplary embodiment, a linear relationship between energy and fluid drop mass is employed to adjust the energy to eject a fluid drop based on the number of drops ejected on the most color-neutral target compared to a reference number of fluid drops, for each color of fluid. The adjustment can be represented as:
where Adjustment is the percentage adjustment that is to be made to the fluid-ejection energy, Actual is the number of fluid drops actually ejected on the most color-neutral target, and Reference is the reference number of fluid drops that should have yielded color neutrality. In the case where eighty cyan fluid drops are ejected on the most color-neutral target, and the reference number of cyan fluid drops is fifty, the adjustment is
or an increase of 38%. In the case where forty magenta fluid drops are ejected on the most color-neutral target, and the reference number of magenta fluid drops is also fifty, the adjustment is
or a decrease of 25%. Assuming a linear relationship between energy and fluid drop mass may particularly be appropriate where the number of drops for a given fluid color on the most color-neutral target does not vary by too much from the reference number of drops.
In another exemplary embodiment, the relationship between energy and fluid drop mass is non-linear.
The non-linear relationship between fluid-ejection energy and fluid-drop mass represented as the line 606 of the graph 600 can be utilized as follows to adjust fluid-ejection energy to achieve color neutrality. An initial point on the line 606 is known based on the fluid-ejection energy used to eject each of the drops in the most color-neutral multiple-color target. The Adjustment factor provided above when assuming a linear relationship between fluid-ejection energy and fluid drop mass instead is used to indicate how far to go up or down on the y-axis 602. Where a horizontal line drawn at this new level on the y-axis 602 intersects the line 606 therefore indicates the new fluid-ejection energy to be used to ensure color neutrality. Because the relationship between fluid-ejection energy and the fluid drop mass is non-linear, however, the corresponding point on the line 606 is not a corresponding percentage right or left on the x-axis 604 as compared to the Adjustment factor used to go up or down on the y-axis 602.
For example,
since the relationship between fluid drop mass and fluid-ejection energy is non-linear, instead of being linear.
As another example,
since the relationship between fluid drop mass and fluid-ejection energy is non-linear.
In one exemplary embodiment, the non-linear relationship between fluid drop mass and fluid-ejection energy is assumed as a given function. For instance, within a given fluid-ejection assembly and/or a given fluid-ejection device, the firmware thereof may store a function expressing the non-linear relationship between drop mass and energy. Such a function may have been determined at the factory or in laboratory conditions, or based on expected behavior of a given fluid-ejection mechanism and/or its constituent printheads and types of ink. Alternatively, the relationship between fluid drop mass and fluid-ejection energy may be determined dynamically, for a given fluid-ejection assembly and/or a given fluid-ejection device, such as either before or after generating the grid 300 of
For example, the fluid-ejection assembly may include a fluid drop mass sensor that is able to measure the mass of a drop of fluid that has been ejected. The fluid drop mass sensor may be a drop-detect sensing mechanism, or another type of fluid drop mass sensor. A given printhead of the fluid-ejection assembly is caused to output fluid drops at different fluid-ejection energy levels. At each energy level, the drop mass of the ejected fluid drop is determined. Based on this data, the relationship between drop mass and fluid-ejection energy may be determined. For instance, the data may be stored within a table, and further data points may be interpolated from the data as needed. As another example, curve-fitting or other approaches may be used to mathematically express the non-linear relationship between drop mass and fluid-ejection energy.
Finally, the energy used to eject fluid for each fluid color is adjusted, based on the number of fluid drops ejected for each fluid color compared to a reference number of fluid drops that should have been ejected to ensure color neutrality (410′). 410′ differs from 410 in how the energy used to eject fluid for each fluid color is adjusted. 410′ is performed as has been described in this section of the detailed description. A linear relationship may be assumed between fluid drop mass and fluid-ejection energy, or a non-linear relationship may be assumed or otherwise determined between fluid drop mass and fluid-ejection energy, as has been described.
For example,
More General and Other Embodiments
The exemplary embodiments of the invention that have been described in the previous two sections of the detailed description in relation to
Furthermore, the exemplary embodiments of the invention have been described in the previous two sections of the detailed description in relation to
That is, in the exemplary embodiment, the most color-neutral multiple-color fluid target is one calibration factor upon which basis the energy used to eject fluid can be adjusted to ensure that fluid drop ejections yield fluid drop masses having a consistent ratio. In one exemplary embodiment, then, outputting multiple-color fluid targets and determining the most color-neutral target is encompassed by determining calibration factors for a fluid-ejection mechanism. However, determining calibration factors for such a fluid-ejection mechanism, upon which basis the energy used to eject fluid is adjusted to ensure that fluid drop ejections yield fluid drop masses having a consistent ratio, can include determining factors other than the most color-neutral target.
Image-Forming Device and Conclusion
The fluid-ejection assembly 100 is thus capable of ejecting differently color fluids onto media, and of sensing at least a chroma value of different parts of the media, as has been described. The controller 106 causes the fluid-ejection assembly 100 to output multiple-color fluid targets onto the media and to sense the chroma value of each target. The controller 106 also adjusts the energy used to eject each of one or more of the differently color fluids, based on the multiple-color fluid target having a minimum chroma value, as has also been described. Either the energy used to eject fluid drops of the differently colored fluids may vary over the fluid targets, or the number of fluid drops of the differently colored fluids may vary over the targets. Furthermore, the assembly 100 may include the printheads 110, such as inkjet printheads, and the sensing mechanism 104, such as an optical sensor, as has been described in relation to
It is noted that, although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement is calculated to achieve the same purpose may be substituted for the specific embodiments shown. This application is intended to cover any adaptations or variations of embodiments of the present invention. Therefore, it is manifestly intended that this invention be limited only by the claims and equivalents thereof.