The present invention relates to an adjustment profile in accordance with the preamble of claim 1 to be particularly used in connection with work and storage furniture.
The invention further relates to an arrangement in accordance with the preamble of claim 4 for adapting an adjustable piece of furniture to such an adjustment profile, which adjustable piece of furniture is a work surface or other equipment particularly adjustable in its height direction.
The adjustment profiles and arrangements being the object of the invention are typically utilised as surfaces or parts of equipment in various workstations, whereby more attention has been given to their easy adjustability.
For example, according to the European Agency for Safety and Health at Work (EU-OSHA), diseases of the human musculoskeletal system are the largest single work-related health hazard in Europe. Up to three of five workers re-port of having musculoskeletal system symptoms. In Finland, according to the Confederation of Finnish Industries (EK), industrial workers have the most absences due to illness, on average 16 workdays a year per worker. At the same time, the global megatrend of ageing population requires continuous extension of working careers and employment of incapacitated persons.
The importance of ergonomics will indeed be highlighted in the future because, in addition to the anthropometric differences between workers, the workplaces must more often consider the requirements for the workstation ergonomics set by the ageing, aged and disabled persons to maintain their work ability. Standards related to ergonomics are based on the variation of persons' characteristics, such as linear dimensions like height. Thus, extreme dimensions (very short or very tall people) and changes related to age are considered in the design of ergonomic furniture for workstations.
The adjustable workstation furniture is also known to have various arrangements, whereby the conventional furniture unit of an adjustable workstation typically contains at least one work surface, a frame supporting the work surface and an adjustable part adjusting the height of the work surface in relation to the frame. Previously, such an adjustable part has included one or more supports fixedly adapted in the fastening openings of an adjustment profile. Currently, it is customary to utilise electric, pneumatic or manual adjustable parts which provide for e.g. a work surface a motion speed which can be 10-40 mm per second, the motion range being 300-600 mm.
An example of a prior piece of furniture is in the publication U.S. Pat. No. 8,985,032 which shows a mechanical adjustment arrangement based on using a counterweight. The publication U.S. Pat. No. 8,001,909 in turn shows a toothed-wheel operated by an electric motor by means of which a table is controlled in the vertical direction, and the publication U.S. Pat. No. 5,732,425 shows the lifting and lowering of a table by means of a scissors mechanism supported by a gas spring.
A significant problem related to this prior art is the limited vertical motion speed provided for the work surface and the harmful effects caused by it. For example, when doing packaging work, the piece of furniture must be adjusted continuously during working depending on the size and shape of the product being packaged. Because the adjustment can occur up to once a minute, it can require more time than the actual packaging work.
Another significant problem of prior art is that the motion ranges of available furniture are too limited. Particularly packaging work involves packaging materials, e.g. cardboard boxes having a height between 50-800 mm, whereby performing the work without excessive strain prerequisites a larger motion range than the current one, without endangering the stability of the work surface. The packaging of high boxes is, indeed, both slow and non-ergonomic using conventional furniture, whereby this causes higher work costs and risks for health and ability to work, for instance.
There are also problems arising from the operational technique of prior art. Hence, the moving of the furniture when organising the workstation is very cumbersome and can incur high costs. This is due to the fact that the operation of the adjustment part often requires changing the supply of electricity or pressure medium. Known adjustment parts based on support from an external force are also expensive to purchase, constituting the share of even 40-70% of the total price of the furniture.
The object of the invention is to achieve an adjustment and an arrangement utilising it by means of which the above problems can be mostly eliminated, and which combines good ergonomics and independence from an external power source.
This object is achieved such that this adjustment profile and arrangement are, in accordance with the present invention, provided with the characteristic features defined in the claims. More specifically, the adjustment profile according to the invention is mainly characterised by what is stated in the characterising part of claim 1. The arrangement of the invention is, in turn, mainly characterised by what is stated in the characterising part of claim 4.
Preferred embodiments of the invention are disclosed in the dependent claims.
The invention is based on the fact that this novel adjustment profile can maintain the prior furnishability and, at the same time, enable good work ergonomics and independence from an external power source. A particular object of the invention is to speed up the height adjustment of a unit of furniture arranged in the adjustment profile and enlarge the motion range provided for it, as a result of which, the strain of work directed to the user can be decreased. Due to the simple structure of the invention, it is also possible to provide significant cost savings in manufacturing the furniture.
Within the scope of the present invention, a ‘unit of furniture’ refers to an arrangement movable in the vertical direction, in which, supports are attached to e.g. a work surface, a roller conveyor, a belt conveyor, a compartment unit, a tool holder or some other holders. A ‘unit of furniture’ can also be an operational device, such as a computer and/its screen, scales, or a printer.
The purpose according to the invention is achievable by an arrangement which mainly consists of a guide frame the height of which is at least the targeted motion range and to which other parts of the furniture are attached.
By using a transfer means consisting e.g. of a constant force spring to transfer the unit of furniture in the vertical direction, the conventional motion range of the unit of furniture can be improved because the springback factor of the constant force spring is constant on the whole travel of the spring as its name suggests. Thus, the motion range of the unit of furniture can be formed even to the dimension of 200-2,000 mm. The opening of the motion prevention affecting the unit of furniture and the adjusting of its use height are quickly performable by the employee manually because the force effect provided by the transfer means is weighted with the combined mass of the unit of furniture and the sliding parts being in co-operation with it, whereby the adjustment in the whole motion range is performable within a few seconds.
When a work surface is selected as the unit of furniture, such a piece of furniture is particularly well suited for packaging work in which the work surface must be adjusted several times and its required adjustment range is quite large. Then, the size of the work surface can be e.g. in the range of 500-2,000×200-1,000 mm, preferably 1,500×750 mm. At the same time, such a work surface provides sufficient rigidity and sturdiness for the guide frame, whereby the piece of furniture also stays in place without swaying during the quickly performed adjustment.
The adjustment profile according to the invention and the arrangement utilising it provide considerable advantages. Its implementation is quite easy as also are to learn its use and to remember it.
The present arrangement requires from its user a very limited force generation due to the lightness and ease-of-use of the adjustment mechanism compared to known arrangements. In accordance with above, the arrangement also provides a higher than usual motion speed and a large vertical motion range, which motion range is additionally adjustable by simple measures. Hence, the invention achieves considerable savings in time spent adjusting the unit of furniture. Based on performed tests, this saving can be up to 90%. This is enabled by the above small force requirement of manual adjustment, the quick operation of the transfer means of the adjustment part and the gravitational locking of the motion of the unit of furniture provided by the prevention arrangement.
The invention also improves work ergonomics because, particularly in packaging work, the packaging boxes of different sizes can be quickly ergonomically got onto the correct plane and the hold of the grip acquired of the pieces improves essentially when work is done the line of arm being downwards. When comparing to the competing arrangements, it has been discovered that the present arrangement provides an increase in motion range of up to 300%.
The arrangement according to the invention also avoids the requirement of an external power source for the electrically adjusted piece of furniture as well as the short stroke distance of spindle motors or lifting columns related to them and the above-mentioned relatively slow height adjustment. Additionally, the redundancy of other external power sources than the user's muscular strength decreases the carbon footprint of the invention. The mechanical arrangement according to the invention still requires less strength of its user than the previous handle-crank adjustable furniture, whereby it does not strain the user's shoulder joints as much.
When comparing the arrangement according to the invention with conventional gas valve adjustable furniture available on the market, the arrangement according to the invention requires significantly less strength when lowering the work surface etc. downwards. The advantage is achieved particularly when utilising a constant load spring as the transfer means and the balancing action provided by it. For this reason, the arrangement according to the invention enables the use of significantly heavier work surfaces and the like.
As the structure of the arrangement according to the invention is based on mechanical elements, its manufacture, servicing or repairing is quite in-expensive.
Other advantages provided by the invention are disclosed in the following more detailed description of specific embodiments of the invention.
In the following, some preferred embodiments of the invention will be explained in more detail and with reference to the accompanying drawing, in which
The present figures do not show the adjustment profile or arrangement in the adjustable furniture in scale, but the figures are schematic, illustrating the structure and operation of the preferred embodiments in principle. The structural parts shown by reference numbers in the attached figures then correspond to the structural parts marked by reference numbers in this specification.
Because the vertical transfer of the unit of furniture is quite cumbersome in the prior art, this is provided with a considerably better adjustment profile by modifying, which unit, at the same time, is able to retain the good properties of the previous adjustment tube related to the free positioning of fastening elements along its length.
Thus, the cross section of the square adjustment profile 11 of the present modified adjustable piece of furniture 10 in accordance with
It is economically sound to manufacture the adjustment profile 11 of sheet metal, whereby such a metal sheet material is mechanically formed to its final appearance. Hence, the edge profiles 12 of the adjustment profile are preferably provided by seaming or roll forming, whereby the edge profiles forming protruding guide surfaces against each other are arranged to orientate inside the boundary surface limited by the cross-sectional profile of the adjustment profile. Due to shaping, three of the four sides of the adjustment profile still remain free for the fastening openings 13 or other equipment parts for the whole length of the adjustment profile.
Said adjustment profiles 11 are utilised to provide the adjustable furniture 10 according to the preferred embodiment of
Between the two opposite and substantially symmetrical edge profiles 12 in the adjustment profile 11 forming the linear guide is arranged a carriage 16 moving in the linear guide in the length direction of the adjustment profile. See
This carriage 16 in turn supports the unit of furniture 19 arranged guidable along the adjustment profile 11. The unit of furniture can comprise many tools required for work or components of furniture. Such are e.g. a work surface, a roller conveyor, a belt conveyor, a tool holder, scales or various printers. Depending on the size and dimension of the unit of furniture, it is attached to a carriage running only in one adjustment profile or in both adjustment profiles.
To ensure effortless motion, it is preferable to provide the carriage 16 a dimension in the direction of a centre axis 20 in the adjustment profile 11. In order to be able to move smoothly along the adjustment profile, the carriage is bearing-mounted against the adjustment profile by the bearing units 18 being at least on the opposite ends of the carriage. These consist of bearing wheels or bearing rolls rolling along the edge profiles 12 of the adjustment profile or bearing pads sliding along the outer surface of the edge profiles. See
In order to be able to provide a sufficient motion rigidity when guiding the unit of furniture 19 along the adjustment profiles 11, a distance L between vertical support points formed by the opposite bearing units and thus the length of the carriages are dependent of a mutual distance D of the adjustment profiles. Hence, the relation of the distance between the support points of these opposite bearing units to the horizontal distance of the adjacent adjustment profiles has been found to be the most preferable when the ratio is L/D=1/5 . . . 1/6.
Particularly when installing heavy units of furniture 19 or when the unit of furniture protrudes significantly from the mutual sectional plane of the adjustment profiles 11, the transfer means can be provided with exceptionally long carriages 16 or several successive carriages.
The motion of the carriage 16 and the unit of furniture 19 supported by it in the direction of the centre axis 20 in the adjustment profile 11, see
However, a particularly preferred embodiment is provided by choosing the above-mentioned at least one constant force spring as the transfer means 21. See e.g.
The fastening point of the outer end 22 of the transfer means 21 formed by the constant force spring can be varied, if necessary, in accordance to where the motion range of the unit of furniture 19 is desired to be set and, on the other hand, based on the length of the chosen constant force spring. Then, the motion range of the unit of furniture consists of the whole height of the adjustment profile 11, but still such that the unit of furniture supported by the constant force spring can be adjusted in each fastening point in the direction of the centre axis 20 of the adjustment profile in the motion range of 200-2,000 mm.
The constant force spring can be manufactured of e.g. a composite, most preferably of a metal. It is preferable to select the spring constant of the constant force spring a bit smaller than the total mass of the unit of furniture 19 and the carriage(s) 16 guiding it, whereby a load of a few kilograms is applied to the prevention arrangement 25 arranged to stop the motion of the carriage(s), see
The width of the constant force spring is preferably a little larger than the distance between the opposite edge profiles 12 in the adjustment profile 11, hence, the constant force spring forms a cover on the gap between the edge profiles preventing the access inside the adjustment profile. This is best seen in
In the embodiment according to
The support means 30 can be e.g. similar to the ones shown in
By balancing the spring force of the constant force spring a little smaller than the combined mass of the unit of furniture 19 and the carriage(s) 16 co-operating with it, the unit of furniture will lightly press against the latch 32. The unit of furniture thus stays in place from the effect of gravity until the latch is detached from the support means 30. As the result of detaching, the unit of furniture lowers slowly and without risk downwards likewise controlled by gravity. The motion speed can be easily increased by actively pressing the unit of furniture downwards. When gravity presses the unit of furniture downwards, the guiding of the unit of furniture upwards requires some use of force to overcome gravity. When the support means are ridge-like, the unit of furniture can still be lifted simply without detaching the latch separately. It is certainly possible to replace such a support means 30 recessed in the surface 28 of the flange 27 e.g. by square holes going through the flange. Then, the latch 32 is arranged to co-operate with an edge being in the direction of the flange radius in each hole.
The co-operation of the latch 32 with the support means 30 is controlled by the rotary arm 31 rotating on its centre axis 38 and bearing-mounted on the opposite carriages 16, see e.g.
In the present adjustable furniture 10, the load formed by the unit of furniture 19 will be supported by at least one transfer means 21 in it, irrespective of the motion of the unit of furniture being locked or not. In this present arrangement, the load forces of the unit of furniture are converted into rotational force applied on the outer perimeter 29 of the flange 27, the perimeter being larger than the diameter of the constant force spring constituting the transfer means, whereby the forces applied to locking decrease significantly. This is a considerable advantage because, in this manner, the unit of furniture is lockable in place with a locking as light-structured as possible.
Those skilled in the art will find it obvious that, as technology advances, the basic idea of the invention may be implemented in many different ways. The invention and its embodiments are thus not restricted to the examples described above, but they may vary within the scope of the attached claims.
Number | Date | Country | Kind |
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20215236 | Mar 2021 | FI | national |
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Entry |
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Search Report for FI Application No. 20215236 dated Jun. 15, 2021, 2 pages. |
Number | Date | Country | |
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20220279921 A1 | Sep 2022 | US |