This application claims the priority benefit of Taiwan application serial no. 104120915, filed on Jun. 29, 2015. The entirety of the above-mentioned patent application is hereby incorporated by reference herein.
The disclosure relates to an adsorption material and a method of fabricating the same.
With the growing demands of consumer electronics, the liquid crystal display (LCD) factories continuously extend the production capacity in order to meet the demands of the market. However, more and more waste glasses are produced because of the expiration of the service life of the LCD. An amount of waste LCDs in Taiwan currently has reached to ten thousand tons per year, and this amount will increase each year forecast. Because the composition of an LCD panel glass is an aluminosilicate glass (RO—Al2O3—SiO2, wherein RO represents an alkali-free glass compositions such as BaO, CaO, MgO and SrO), this material has many properties including unitary composition, low chemical reactivity, high temperature resistant, high glass transition temperature, high melting point, high hardness and so on. Therefore, the waste LCD panel glasses could not be processed and reused by using general manufacturing facilities of soda-lime glass. Most of waste LCD panel glasses are treated by burying methods, but the recycling related to the waste LCD panel glasses has become an important issue for environmental protection.
With the extension of production capacity, there is a large number of industrial wastewater produced from various industrial processes, such as an arsenic (As) commonly used in the semi-conductive fabrication, or well-known heavy metals (zinc, lead, copper, chromium, nickel, cadmium, etc.) in wastewater produced from the electroplating factory. These industrial wastewaters are mostly treated by a high cost conventional chemical precipitation processing. This could cause secondary contamination when the chemical toxic sludge is not well treated. Another well-known method of wastewater treatment is by utilizing zeolites, but the zeolites would be disintegrated or lost the adsorption capacity in strong acids and could not be applied for wastewater treatment in strong acids.
Based on the above, resolving a huge number of waste LCD panel glasses to reduce an environmental impact and providing a more effective recycling method of waste LCD panel glasses to create a substantial value are needed. Also, the development of a more convenient and effective method of treating heavy metals contamination in water is urgent.
An exemplary embodiment of the present disclosure relates to an adsorption material. The adsorption material comprises a plurality of porous silicate particles having a glass-phase structure and including silicon oxide, aluminum oxide, barium oxide, strontium oxide and boron oxide, wherein an average pore size of the plurality of porous silicate particles is in a range of from 3 nm to 50 nm, and a zeta potential of the plurality of porous silicate particles is negative at a pH value of from 1 to 5.
Another exemplary embodiment of the present disclosure relates to a method of fabricating an adsorption material. The method comprises: providing a silicate powder and a metal compound, wherein the silicate powder includes silicon oxide, aluminum oxide, barium oxide, strontium oxide and boron oxide; and forming a plurality of porous silicate particles having a glass-phase structure by reacting the silicate powder with the metal compound at a temperature of from 800° C. to 1500° C., wherein an average pore size of the plurality of porous silicate particles is in a range of from 3 nm to 50 nm, a zeta potential of the plurality of porous silicate particles is negative at a pH value of from 1 to 5, and a weight ratio of the silicate powder relative to the metal compound is in a range of from 1:1 to 1:20.
Below, the exemplary embodiments will be described in detail, so as to be easily realized by a person having ordinary knowledge in the art. The inventive concept may be embodied in various forms, without being limited to the exemplary embodiments set forth herein. Descriptions of well-known parts are omitted for clarity, and like reference numerals refer to like elements throughout.
As used in the specification and claims, the singular forms “a”, “an” and “the” include plural references unless the context clearly dictates otherwise.
In the present disclosure, the term “glass-phase” means an amorphous (i.e. non-crystalline) solid state. In addition, the silicate structure having a glass-phase structure is quite complex, the composition thereof represents in the form of various metal oxides rather than a salt form. The term “heavy metal” represents a transition metal having biological toxicity and a metalloid such as selenium, tellurium, arsenic, and so on.
In the exemplary embodiments of the present disclosure, according to the physical and chemical properties of LCD panel glasses, the composition and chemical structure of LCD panel glasses are reset by using a modifier. The LCD panel glass may remain stable in an acidic or basic condition, and increase the chemical activity and physical adsorption by changing the surface property, thereby making a reusable adsorption material having a high adsorption capacity by using waste LCD panel glasses as raw materials.
In an embodiment, a method of fabricating the adsorption material includes the following steps. Firstly, a silicate powder made of waste LCD panel glasses and a metal compound are provided, and the silicate powder includes silicon oxide, aluminum oxide, barium oxide, strontium oxide and boron oxide. Subsequently, the silicate powder is reacted with the metal compound at a temperature of from 800° C. to 1500° C., and this forms a plurality of porous silicate particles having a pore size of 1 nm to 100 nm and an average pore size of from 3 nm to 50 nm.
In an embodiment, the silicate powder may be prepared by shattering the waste LCD panel glasses, and the size of the silicate powder may be, but not limited to, several micrometers to several millimeters. The composition of the silicate powder includes silicon oxide, aluminum oxide, barium oxide, strontium oxide and boron oxide, wherein the amount of the boron oxide is greater than 5%, based on a total weight of the silicate powder.
In another embodiment, the silicate powder may be prepared by using both waste LCD panel glasses and soda-lime glasses. Therefore, the composition of the silicate powder further includes sodium oxide, magnesium oxide and calcium oxide.
In the present disclosure, the silicate powder is mixed, melted and reacted with the metal compound having a higher activity (such as an alkali metal compound of group IA or an alkaline earth metal compound of group IIA) at a temperature of from 800° C. to 1500° C. The metal ions of a group IA or IIA may remove the metal ions of group IIIA (such as boron) existed in the chemical structure of the silicate powder. This modifies an original bone structure of the silicate to create the active sites of the metal ions (such as metal ions of group IA or IIA) having an adsorption capacity and a high reactivity, wherein the metal ions having the high reactivity may proceed an interchange reaction with the heavy metals in an acid condition. Also, a large number of nanoscale pores are formed in the silicate structure, and the nanoscale pores are more effective in adsorbing the heavy metals than the microscale pores.
In an embodiment, the metal compound is selected from potassium carbonate, sodium carbonate and mixture thereof. In another embodiment, the metal compound may further include at least one of calcium carbonate and magnesium carbonate. In other words, the metal compound may be selected from the group consisting of potassium carbonate, sodium carbonate, calcium carbonate and magnesium carbonate. The metal compound having a weight not less than that of the silicate powder is mixed and melted with the silicate powder. A weight ratio of the silicate powder relative to the metal compound may be in a range of from 1:1 to 1:20, such as from 1:1 to 1:10.
The temperature of the silicate powder reacting with the metal compound may be in a range of from 800° C. to 1500° C., such as from 900° C. to 1300° C. The reaction time is not greater than 1 hour, such as from 5 minutes to 30 minutes. After the reaction is completed, the silicate molten is cooled to a room temperature by natural cooling or rapid cooling, and this forms a plurality of porous silicate particles having a glass-phase structure.
Because of existing an excess of the metal compounds, the remnant metal compound and impurities may be dissolved with an acidic solution (such as from 0.1 M to 1 M of nitric acid, hydrochloric acid, citric acid or mixture thereof) after cooling. Subsequently, the solid is separated by using a solid-liquid separation process, and dried at a temperature greater than 110° C., and the porous silicate particles having a glass-phase structure are obtained.
In an embodiment of the present disclosure, an adsorption material comprises a plurality of porous silicate particles having a glass-phase structure. The composition of the plurality of porous silicate particles includes silicon oxide, aluminum oxide, barium oxide, strontium oxide and boron oxide, wherein an amount of the boron oxide is less than 5% based on the total weight of the plurality of porous silicate particles.
A size of the porous silicate particles may be, but not limited to, several micrometers to several millimeters. A pore size of the porous silicate particles may be in a range of from 1 nm to 100 nm. An average pore size of the porous silicate particles may be in a range of from 3 nm to 50 nm, such as from 8 nm to 25 nm. A specific surface area (measured by a Brunauer-Emmett-Teller (BET) method) of the porous silicate particles may be in a range of from 65 m2/g to 500 m2/g.
In one embodiment, the adsorption material further includes an active metal, and the active metal is adsorbed at the active sites of the specific surface of the porous silicate particles. The active metal includes at least one of sodium (Na), potassium (K), calcium (Ca) and magnesium (Mg), wherein the amount of the active metal may be in a range of from 3% to 21% based on a total weight of the adsorption material (i.e. the total weight of the porous silicate particles and the active metal).
In the present disclosure, the porous silicate particles of the adsorption material simultaneously have a large number of asymmetric charges, ion exchange sites (i.e. active sites) and pores forming a high specific surface area, and thus may chemically and physically adsorb the heavy metals in the wastewater.
The adsorption material according to the embodiments of the present disclosure may be applied to adsorb the heavy metals in the wastewater. In an embodiment, the adsorption material may be in an adsorption state for absorbing heavy metals, or in a desorption state for removing the heavy metals, or in a regeneration state regenerating at least one active metal having a high reactivity. The adsorption material may further include a heavy metal adsorbed in the porous silicate particles in the adsorption state, and the heavy metal includes at least one of a transition metal and arsenic (As). In one embodiment, a weight of the heavy metal is greater than 10 mg per gram of the porous silicate particles (i.e. each gram of the porous silicate particles may adsorb the heavy metal having a weight greater than 10 mg). In other words, an adsorption capacity of the porous silicate particles to adsorb a heavy metal is greater than 10 mg per gram.
In an embodiment of the present disclosure, a method of wastewater treatment comprises the following steps. The wastewater having at least one heavy metal is provided, and a pH value of the wastewater is not greater than 5. Subsequently, a plurality of porous silicate particles having a glass-phase structure adsorb the at least one heavy metal in the wastewater, and the porous silicate particles include silicon oxide, aluminum oxide, barium oxide, strontium oxide and boron oxide. A pore size of the porous silicate particles is in a range of from 1 nm to 100 nm, and an average pore size of the porous silicate particles is in a range of from 3 nm to 50 nm.
In an embodiment of the present disclosure, the porous silicate particles may be reused through being desorbed and regenerated. Therefore, after the porous silicate particles adsorb the at least one heavy metal, the method of wastewater treatment further includes the following steps. Firstly, the at least one heavy metal adsorbed in the porous silicate particles are desorbed by an acid solution. The porous silicate particles desorbing the at least one heavy metals are further regenerated by an alkaline solution, and the porous silicate particles in a regeneration state may proceed the adsorption treatment again, that is, the porous silicate particles may adsorb one or more heavy metals in wastewater again.
In an embodiment of the present disclosure, the porous silicate particles adsorbing the at least one heavy metals are desorbed by a 4 wt % to 5 wt % (weight %) of an nitric acid solution, and reacted at a room temperature for 5 minutes to 20 minutes, and this may interchange the at least one heavy metal adsorbed in the porous silicate particles with hydrogen ions (H+) in the acid solution. The porous silicate particles desorbing the at least one heavy metals are regenerated by a sodium hydroxide (NaOH) or a potassium hydroxide (KOH) solution at a pH value of from 6 to 10.5, and the hydrogen ions at the active sites of the porous silicate particles are interchanged with the sodium or potassium ions in the alkaline solution, and this may regenerate an active metal having a high reactivity at the active sites of the porous silicate particles.
After the waste LCD panel shattered glass powders were dissolved in a hydrogen fluoride (HF) solution, the composition and a weight ratio thereof were analyzed by an inductively coupled plasma atomic emission spectrometry (ICP-AES) analysis. The results are shown in Table 1.
The silicate powders were prepared from waste LCD panel shattered glass. The silicate powders and the metal compound were mixed by employing various weight ratios, and reacted at various temperatures to form the porous silicate particles, and the adsorption materials according to the embodiments of the present disclosure was obtained. The compositions and the reaction temperatures of Examples 1-11 are shown in Table 2.
The waste LCD panel shattered glass powder and adsorption materials in Examples were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD), respectively.
As shown in
Using a surface area analyzer, specific surface areas of the adsorption materials were measured by the Brunauer-Emmett-Teller (BET) method with the portion of adsorption isotherm between relative pressures of 0.058 and 0.202. The pore distributions of the adsorption materials obtained using the nitrogen desorption branch were measured by the Barrett-Joyner-Halenda (BJH) method. The specific surface areas (referred to BET specific surface areas), the average pore sizes (referred to BJH desorption average pore diameters (4V/A)) and the ratios of pore volumes of pore size from 3 nm to 50 nm (the ratio of the pore volume was calculated using the desorption isotherm by the BJH method) of the adsorption materials in Examples are shown in Table 3 below.
As shown in Table 3, the waste LCD panel shattered glass powder is nonporous, and the specific surface area thereof is merely 0.4 m2/g. By contrast, each of the adsorption materials according to the embodiments of the present disclosure has nanoscale pores, and at least 60% of a total pore volume is formed with a pore size of from 3 nm to 50 nm. Further, compared to the waste LCD panel shattered glass powder, the specific surface areas of the adsorption materials are 65.2 m2/g to 163.7 m2/g, which substantially increase about 160 times to 410 times.
After the adsorption material in Example 3 was dissolved in the HF solution, the composition and the weight ratio thereof were analyzed by the ICP-AES analysis. The results are shown in Table 4.
As shown in Table 4, the composition and the weight ratio of the adsorption material in Example 3 is different from those of the silicate powders. As may be seen from Table 4, the weight ratio of boron oxide in the porous silicate particles are apparently less than that in the silicate powders shown in Table 1. The difference represents the boron element in the silicate powders is partially removed, which results in the formation of nano-sized pores.
As shown in
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As shown in
The zeta potentials of the adsorption materials in Examples 2 and 3 and the waste LCD panel shattered glass powder were measured under various pH conditions by the electrophoretic light scattering (ELS) method, using a zeta potential analyzer. And the zero point of charges (ZPCs) of the adsorption materials was determined from a relation between zeta potentials (millivolt, mV) and pH values of 0 to 10.
As shown in
The adsorption capacities of the adsorption material in Example 3 were evaluated respectively for copper (Cu), nickel (Ni), lead (Pb), zinc (Zn), cadmium (Cd) and chromium (Cr). The maximum adsorption capacity (mg/g) of the adsorption material for a single heavy metal ion was calculated according to the Langmuir model for monolayer adsorption. The 100 ml of test solutions having concentrations of 5, 8, 10, 15, 20, 25, 40, 60 and 80 mg/L were prepared for each heavy metal ion, and 0.1 g of the adsorption material was added to each test solution adjusted to pH 3 to simulate the electroplating wastewater and soil washing. The adsorption test was implemented for 24 hours, and then the remaining amounts of heavy metal ions in the test solution filtered through a filtration membrane were analyzed by the ICP-AES analysis.
As shown in Table 5, the adsorption material according to the present disclosure has an adsorption capacity for heavy metal ions in the strong acid solution (pH=3), and the maximum adsorption capacity of the adsorption material for copper (Cu), nickel (Ni), cadmium (Cd), chromium (Cr), zinc (Zn) and lead (Pb) were found to be 50.0, 31.9, 52.6, 21.7, 22.1 and 50.2 mg per gram of adsorption material.
The test solution containing 110 mg/L of arsenic was prepared at the beginning, and the adsorption materials in Examples 3 and 6 were respectively added to the 200 ml of test solutions. The test solutions were shocked by an oscillator with 180 rpm for 60 minutes at a room temperature, and filtered through a 0.45-μm filter paper. The arsenic amounts of test solutions after adsorption were analyzed by the ICP-AES analysis, and then the results are shown in Table 6.
As shown in Table 6, the removal efficiency of arsenic may be enhanced from 45% to 84.8% by using the adsorption materials made from various weight ratios of a metal compound.
An adsorption study of the electroplating wastewater actually obtained from a factory for multiple heavy metals was implemented by using the adsorption materials in Examples 3, 4 and 5, and which ensures the adsorption material according to the present disclosure has an adsorption capacity for the electroplating wastewater of a complicated composition. The 100 ml of the acid or alkaline electroplating wastewater containing heavy metals including Cr, Cu, Ni and Zn was prepared, and respectively adding 1 g (based on 1% weight of the electroplating wastewater) of the adsorption materials in Examples 3, 4 and 5 so as to proceed the adsorption experiment. The adsorption process was performed by the oscillator with 180 rpm for 60 minutes at 25° C., and the concentration of heavy metal ions in the electroplating wastewater after adsorption were analyzed by the ICP-AES analysis. Table 7 shows the maximum adsorption capacity and the removal efficiency of the adsorption material for multiple heavy metal ions in the electroplating wastewater.
As shown in Table 7, the adsorption materials made from various compositions all have an adsorption capacity for multiple heavy metal ions in the acid or alkaline electroplating wastewater, and the maximum adsorption capacity may steadily reach up to 11 mg/g or more.
The following test examples were implemented by using the adsorption material according to the present disclosure for various wastewater treatments in accordance with discharge standards for effluent of hazardous substances in European (environmental protection agency, EPA).
A nitric acid solution containing As, Pb, Cd, Cr, Ni, Cu and Zn was prepared in the laboratory to simulate the electroplating wastewater containing multiple hazardous substances, and the initial concentrations of various hazardous substances were measured by ICP-AES analysis. The 20 g of the adsorption material in Examples 1, 2, 9 and 10 was respectively added to the 200 g of the simulated industrial wastewater (the amount of the adsorption material was 10% (w/w) based on the weight of the simulated industrial wastewater), and shocked by an oscillator with 180 rpm for 30 minutes at 25° C. The adsorption capacity and removal efficiency of the adsorption material for simulated industrial wastewater are shown in Table 8.
As shown in Table 8, the adsorption materials may adsorb various heavy metal hazardous substances in the simulated industrial wastewater, and the competitive adsorption phenomenon of the adsorption materials for various hazardous substances may be observed, and the selective adsorption sequence is As>Pb>Cr>Ni>Cu>Zn>Cd.
An initial pH value of the cyanide-containing industrial wastewater was 2.37. Under the condition without adjusting the pH value, the 10 g of the adsorption material in Example 3 was added to the 200 g of the cyanide-containing industrial wastewater (the amount of the adsorption material was 5% (w/w) based on the weight of the cyanide-containing industrial wastewater), and repeatedly shocked plural times by an oscillator with 180 rpm for 30 minutes at 25° C. The concentrations (concentrations of metal ions) of hazardous substances in the cyanide-containing industrial wastewater after adsorption were analyzed by the ICP-AES analysis, and are shown in Table 9.
As shown in Table 9, before a first adsorption treatment, the initial concentration of Cr has been less than discharge standards. After the first adsorption treatment, the concentration of Cr is decreased to a concentration not monitored by the analyzer; the concentration of Cu is decreased from 434 ppm to 61.7 ppm; the concentration of Pb is decreased from 22.7 ppm to 0.20 ppm (compliance with discharge standards: <1 ppm); and the concentration of Zn is decreased from 111 ppm to 103 ppm.
After a second adsorption treatment, the concentration of Cr is still less than the discharge standards, and the results meant the addition of adsorption materials fails to result in the desorption of hazardous substances; the concentration of Cu is decreased from 61.7 ppm to 15.4 ppm; the concentration of Pb is decreased from 0.20 ppm to less than 0.1 ppm; and the concentration of Zn is decreased from 103 ppm to 39.2 ppm.
After a third adsorption treatment, the addition of adsorption materials do not result in the desorption of hazardous substances; the concentration of Cu is decreased from 15.4 ppm to less than 0.1 ppm; and the concentration of Zn is decreased from 39.2 ppm to 0.11 ppm. Finally, both of Cu and Zn may correspond with regulatory discharge standards.
The competitive adsorption phenomenon of the adsorption materials in this cyanide-containing industrial wastewater may be observed, and the selective adsorption sequence is Pb>Cr>Cu>Zn, as shown in Table 9. In the first adsorption treatment, Cu has a priority over Zn for being adsorbed by the adsorption materials, and therefore there is almost no change in the concentration of Zn. In the second adsorption treatment, the adsorption capacity of the adsorption materials for Zn significantly increases. In the third adsorption treatment, the adsorption materials mainly adsorb Zn and the concentration of Zn may correspond with regulatory discharge standards.
Furthermore, the pH value of the cyanide-containing industrial wastewater after the first adsorption treatment is 9.3; the pH value of the cyanide-containing industrial wastewater after the second adsorption treatment is 9.2; and the pH value of the cyanide-containing industrial wastewater after the third adsorption treatment is 9.1. In this test example, there is non-additional process step adjusting pH value before any adsorption treatment for the cyanide-containing industrial wastewater (the initial pH value is about 3). After several treatments, not only the concentration of hazardous substances in the cyanide-containing industrial wastewater may correspond with discharge standards for effluent, but also the pH value of the cyanide-containing industrial wastewater may correspond with the standard for neutral water (pH of from 6 to 9).
An initial pH value of the acid industrial wastewater is 3.54. Under the condition without adjusting the pH value, the 10 g of the adsorption material in Example 11 was added to the 200 g of the acid industrial wastewater (the amount of the adsorption material was 5% (w/w) based on the weight of the acid industrial wastewater), and repeatedly shocked plural times by an oscillator with 180 rpm for 30 minutes at 25° C. The concentrations (concentrations of metal ions) of hazardous substances in the acid industrial wastewater after adsorption were analyzed by the ICP-AES analysis, and are shown in Table 10.
As shown in Table 10, before a first adsorption treatment, the initial concentration of Pb has been less than discharge standards. In the procedure of the first adsorption treatment, the addition of adsorption materials fails to desorb hazardous substances. After the first adsorption treatment, the concentration of Cr is decreased from 39.4 ppm to less than 0.1 ppm (compliance with discharge standards); the concentration of Cu is decreased from 35.5 ppm to 1.90 ppm (compliance with discharge standards); and the concentration of Zn is decreased from 30.0 ppm to less than 0.1 ppm (compliance with discharge standards). Table 10 shows the removal efficiency of various hazardous substances, hazardous substances in the acid industrial wastewater are mostly removed after the first adsorption treatment, and the acid industrial wastewater after the first adsorption treatment may correspond with discharge standards for effluent. Moreover, the pH value of the acid industrial wastewater after the first adsorption treatment is 6.1; the pH value of the acid industrial wastewater after the second adsorption treatment is 6.7; and the acid industrial wastewater after treatment may also correspond with the standard for neutral water (pH of from 6 to 9).
The 3 g of saturated adsorption material adsorbing the heavy metals in the acid industrial wastewater was respectively taken and implemented by the Desorption-Regeneration-Adsorption process five times. The adsorption capacity and the desorption capacity were measured every time, the adsorption capacity retention rate of the adsorption material was calculated based on the first adsorption capacity, and this adsorption capacity retention rate determined the reliability of the adsorption material.
The desorption of adsorption material was performed in an acid condition, and the desorption agent may be selected from inorganic acids including citric acid, sulfuric acid, nitric acid, hydrochloric acid and so on. In this test example, nitric acid was prepared as a desorption agent, and the weight of the desorbed heavy metals per gram of the adsorption material was calculated to measure the desorption capacity of adsorption material. The desorption conditions (R1, R2 and R3) are shown in Table 11.
The adsorption material after adsorption was added to a regeneration tank containing water (the weight ratio of the adsorption material after adsorption relative to the water was 1:1), and the 1 M NaOH solution was added to the regeneration tank until the pH value of the solution in the regeneration tank reached to pH 9. Then, the regeneration of the adsorption material was done.
The adsorption material after regeneration was implemented by the Adsorption-Desorption process again. The adsorption capacity and the desorption capacity of the adsorption material after each regeneration were measured, and the adsorption capacity retention rate of the adsorption material for heavy metals after each adsorption or regeneration was calculated based on the first adsorption capacity. Accordingly, the reliability of the adsorption material for recycling was realized. The results for the reliability test are shown in Table 12.
As shown in Table 12, the adsorption material according to the present disclosure may maintain the adsorption efficiency greater than 80% after the Desorption-Regeneration-Adsorption process, and the adsorption material according to the present disclosure is indeed capable of being reused several times.
From the above example tests, it may be seen that the LCD panel glasses create the pore distributions through resetting the composition and rearranging the structure from
In this present disclosure, the composition and the chemical structure of waste LCD panel glasses are reset by using metal compounds, and the adsorption material containing porous silicate particles having a glass-phase structure may be obtained. The adsorption material containing the porous silicate particles may treat hazardous substances in the wastewater by using strong acids. Not only the treated wastewater by the strong acids may correspond with regulatory discharge standards, but also the adsorption material adsorbing hazardous substances may be reused several times through desorption and regeneration.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments. It is intended that the specification and examples be considered as exemplary embodiments only, with a true scope of the disclosure being indicated by the following claims and their equivalents.
Number | Date | Country | Kind |
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104120915 | Jun 2015 | TW | national |