Information
-
Patent Grant
-
6718951
-
Patent Number
6,718,951
-
Date Filed
Friday, September 20, 200222 years ago
-
Date Issued
Tuesday, April 13, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 449
- 123 502
- 123 501
- 123 500
- 123 17917
- 123 17916
-
International Classifications
-
Abstract
An advance arrangement for use in controlling timing of fuel delivery by a fuel pump comprises an advance piston which is moveable within a first bore and which cooperates, in use, with a cam arrangement of a fuel pump to adjust the timing of fuel delivery by the pump. A surface associated with the advance piston is exposed to fuel pressure within an advance piston control chamber. A light load piston is moveable relative to the advance piston against a spring load due to a light load control spring to adjust the timing under light load conditions. A temperature control valve is operable to control fuel pressure applied to the light load piston depending on engine temperature so as to permit adjustment of the timing depending on engine temperature. An adjustment piston co-operates with the light load control spring to vary the spring load acting on the light load piston in response to speed-dependent variations in fuel pressure applied to the adjustment piston, thereby to permit adjustment of the timing depending on engine temperature at relatively low engine speeds.
Description
FIELD OF THE INVENTION
The invention relates to an advance arrangement for use in controlling the timing of fuel delivery by a high pressure fuel pump intended for use in a compression ignition internal combustion engine.
BACKGROUND OF THE INVENTION
In a conventional rotary fuel pump, the angular position of a cam ring is adjusted by means of a servo-advance arrangement to control the timing of fuel delivery by the pump. The advance arrangement includes an advance piston which is slidable within a bore and which cooperates, in use, with a cam arrangement of the fuel pump to adjust the timing of fuel delivery by the pump. A servo-piston is slidable within a further bore provided in the advance piston and is movable in response to fuel pressure variations within a servo control chamber, the pressure of fuel delivered to the servo control chamber being dependent upon engine speed. If the engine speed increases, fuel pressure delivered to the servo control chamber (transfer pressure) is increased and the servo piston is moved to increase the pressure of fuel applied to the advance piston, thereby causing the advance piston to move to advance the timing of fuel delivery by the pump. If engine speed is reduced, the pressure of fuel delivered to the servo control chamber is reduced causing the servo piston to move to reduce fuel pressure acting on the advance piston, as a result of which timing of fuel delivery is retarded.
It is also known to provide a light load advance arrangement including a light load sensing piston which is movable relative to the advance piston against the action of a light load control spring. A force due to fuel pressure within the light load control chamber acts on the light load piston, in combination with the light load control spring, to determine the relative axial positions of the light load piston and the advance piston and, hence, the maximum permitted level of advance. A control valve is operable to control the pressure of fuel within the light load control chamber depending on the load under which the engine is operating. Thus, depending on the engine load, the pressure of fuel acting on the light load piston varies and the position of the light load piston changes. The movement of the light load piston results in movement of the servo-piston which, in turn, results in movement of the advance piston, thereby causing movement of the cam ring to adjust the timing of fuel delivery by the pump.
It is also known to provide the pump with a cold advance arrangement to permit adjustment of fuel delivery timing depending on engine temperature. The cold advance arrangement includes a temperature control valve arranged to increase fuel pressure within the light load control chamber if the temperature of the engine falls below of predetermined amount. Increased pressure within the light load control chamber results in movement of the light load piston and therefore adjusts the relationship between the position of the advance piston and the temperature of the engine.
For some engines to start and operate properly in cold conditions, it is necessary to advance injection timing to accommodate longer combustion delays. However, it is only possible to adjust the degree of cold advance if transfer pressure is sufficiently high, otherwise the force acting to move of the advance piston to advance timing will be insufficient to overcome the force due to the light load control spring. In conventional pumps, it is only possible to apply cold advance if the engine speed is between idling and rated speed. When conventional pumps of the aforementioned type are used in certain engine applications it is not therefore possible to compensate for cold engine conditions upon engine start up.
It is an object of the present invention to overcome the aforementioned problem.
BRIEF DESCRIPTION OF THE DRAWINGS
Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
FIG. 1
is a view, part in section, of a part of a fuel pump incorporating an advance arrangement in accordance with a preferred embodiment of the invention in a first position upon engine start-up,
FIG. 2
is a view, part in section of the advance arrangement in
FIG. 1
when in a second position when the engine is operating above idling speed, and
FIG. 3
is graph to illustrate operational characteristics of the advance arrangement in
FIGS. 1 and 2
as a function of engine speed and adjustment spring pre-load.
being exposed to fuel pressure within an advance piston control chamber,
SUMMARY OF THE INVENTION
According to the present invention there is provided an advance arrangement for use in controlling timing of fuel delivery by a fuel pump, the advance arrangement comprising;
an advance piston which is moveable within a first bore and which cooperates, in use, with a cam arrangement of a fuel pump to adjust the timing of fuel delivery by the pump, a surface associated with the advance piston being exposed to fuel pressure within an advance piston control chamber,
a light load piston moveable relative to the advance piston member against a spring load due to a light load control spring to adjust the timing under light load conditions,
a temperature control valve operable to control fuel pressure applied to the light load piston depending on engine temperature so as to permit adjustment of the timing depending on engine temperature, and
an adjustment piston which co-operates with the light load control spring to vary the spring load acting on the light load piston in response to speed-dependent variations in fuel pressure applied to the adjustment piston, thereby to permit adjustment of the timing depending on engine temperature at relatively low engine speeds.
The invention preferably includes a speed advance arrangement including a servo-piston which is slidable within a further bore provided in the advance piston to control the pressure of fuel within the advance piston control chamber, a surface associated with the servo-piston being exposed to fuel pressure within a servo control chamber for receiving fuel at transfer pressure.
Upon engine start up, when the engine speed is relatively low and, hence, transfer pressure is low, the adjustment piston is urged, by means of the light load control spring, away from the light load piston to reduce the load of the light load control spring. In circumstances in which the temperature of the engine is low upon engine start-up, it is necessary to advance the timing of injection by moving the advance piston to an advance timing position. For low engine speeds, the advance piston only has to overcome a relatively low spring force due to the adjustment piston being urged to the first position and, thus, it is possible to advance timing of fuel delivery to further compensate for cold engine conditions. As the speed of the engine is increased and transfer pressure increases, the adjustment member is urged towards a second position by increased fuel pressure acting on the adjustment member, under which circumstances the adjustment piston compresses the light load control spring to increase the spring load acting on the light load piston. Beyond idling speed, normal operation of the advance arrangement is therefore resumed.
In a preferred embodiment, a surface associated with the light load piston is exposed to fuel pressure within a light load control chamber such that the position of the light load piston is dependent upon the load under which the engine operates. Typically, a surface of the light load piston itself may be exposed to fuel pressure within the light load control chamber.
Preferably, the adjustment piston is exposed to fuel pressure within a light load adjust control chamber defined by a second bore provided in an advance box housing.
In a preferred embodiment, a sleeve is received within the second bore, the adjustment piston being slidable within the sleeve in response to the speed dependent variations in fuel pressure applied to the adjustment piston.
Preferably, the adjustment piston has an associated surface which is engageable with a stop surface upon movement of the adjustment piston in a direction to increase the load on the light load control spring. For example, the associated surface may be defined by an enlarged end region of the adjustment piston.
The stop surface with which the adjustment piston is engageable may be defined by the sleeve within which the adjustment piston moves.
Preferably, the adjustment member may be arranged to carry an end plate which is engageable with a further stop surface upon movement of the adjustment piston in a direction to relax the light load control spring.
The invention will further be described, by way of example only, with reference to the accompanying drawings in which;
a temperature control valve operable to control fuel pressure applied to the light load piston depending on engine temperature so as to permit adjustment of the timing depending on engine temperature, and
an adjustment piston which co-operates with the light load control spring to vary the spring load acting on the light load piston in response to speed-dependent variations in fuel pressure applied to the adjustment piston, thereby to permit adjustment of the timing depending on engine temperature at relatively low engine speeds.
The invention preferably includes a speed advance arrangement including a servo-piston which is slidable within a further bore provided in the advance piston to control the pressure of fuel within the advance piston control chamber, a surface associated with the servo-piston being exposed to fuel pressure within a servo control chamber for receiving fuel at transfer pressure.
Upon engine start up, when the engine speed is relatively low and, hence, transfer pressure is low, the adjustment piston is urged, by means of the light load control spring, away from the light load piston to reduce the load of the light load control spring. In circumstances in which the temperature of the engine is low upon engine start-up, it is necessary to advance the timing of injection by moving the advance piston to an advance timing position. For low engine speeds, the advance piston only has to overcome a relatively low spring force due to the adjustment piston being urged to the first position and, thus, it is possible to advance timing of fuel delivery to further compensate for cold engine conditions. As the speed of the engine is increased and transfer pressure increases, the adjustment member is urged towards a second position by increased fuel pressure acting on the adjustment member, under which circumstances the adjustment piston compresses the light load control spring to increase the spring load acting on the light load piston. Beyond idling speed, normal operation of the advance arrangement is therefore resumed.
In a preferred embodiment, a surface associated with the light load piston is exposed to fuel pressure within a light load control chamber such that the position of the light load piston is dependent upon the load under which the engine operates. Typically, a surface of the light load piston itself may be exposed to fuel pressure within the light load control chamber.
Preferably, the adjustment piston is exposed to fuel pressure within a light load adjust control chamber defined by a second bore provided in an advance box housing.
In a preferred embodiment, a sleeve is received within the second bore, the adjustment piston being slidable within the sleeve in response to the speed dependent variations in fuel pressure applied to the adjustment piston.
Preferably, the adjustment piston has an associated surface which is engageable with a stop surface upon movement of the adjustment piston in a direction to increase the load on the light load control spring. For example, the associated surface may be defined by an enlarged end region of the adjustment piston.
The stop surface with which the adjustment piston is engageable may be defined by the sleeve within which the adjustment piston moves.
Preferably, the adjustment member may be arranged to carry an end plate which is engageable with a further stop surface upon movement of the adjustment piston in a direction to relax the light load control spring.
The invention will further be described, by way of example only, with reference to the accompanying drawings in which;
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1
shows an advance arrangement in accordance with an embodiment of the present invention in which the cam ring is provided with a peg (not shown) which extends into an opening
10
to the cam box provided in an advance piston
12
in order to permit adjustment of the angular position of the cam ring. The advance piston
12
is slidable within a bore
14
provided in a main advance box housing
16
. A first end of the bore
14
(to the right in the orientation illustrated) is closed by an end plate
18
which is secured to the advance box housing
16
by means of bolts
20
.
The advance piston
12
includes an axially extending bore
22
within which a servo-piston
24
is slidable. The bore
22
is shaped to include an enlarged region
22
a
within which a light load sensing piston
26
is received. The light load piston
26
comprises first and second parts
26
a
,
26
b
respectively. The first part
26
a
includes a region of reduced diameter (to the right in the illustration shown) and a region of enlarged diameter and is provided with a through bore to define an opening through which the servo-piston
24
extends. The second part
26
b
of the light load piston is received within the bore at the end of the first part
26
a
remote from the opening, a region of the second part
26
b
which extends into the bore being provided with a recess which defines, together with a surface of the servo control piston
24
, a first region
60
b
of a light load control chamber
60
. The light load control chamber
60
also includes a second region
60
a
defined, in part, by the bore
22
in the advance piston
12
. The provision of the light load piston
26
provides a means of adjusting the advance characteristic depending upon the load under which the engine operates, as will be described in further detail below.
A spring chamber
29
for a light load control spring
28
is defined, in part, by the bore
14
in the advance box housing
16
. The light load control spring
28
is engaged between a surface of the first part
26
b
of the light load piston
26
and an end plate
100
carried by an adjustment piston
102
and is arranged to urge the light load piston
26
into engagement with a step
14
a
defined by part of the bore
14
. The adjustment piston
102
is slidable within a through bore
103
of a sleeve member
104
arranged within a blind bore
106
provided in a side advance box housing
108
mounted upon the main advance box housing
16
and secured thereto by means of further bolts
111
(only one of which is fully visible in the section shown). The spring chamber
29
is therefore defined partially by the bore
14
in the advance box housing
16
, partially by the bore
106
in the side advance box housing
108
and partially by the plate
110
carried by the adjustment piston
102
. The pre-load on the spring
28
which serves to urge the light load piston
26
towards a position in which it engages the step
14
a
in the bore
14
depends upon the extent to which it is compressed and, hence, depends upon the position of the adjustment piston
102
within the bore
106
.
The sleeve
104
is held in position within the bore
106
by means of a circlip
110
and defines an abutment or stop surface
112
which is engageable with an associated surface
114
of the adjustment piston
102
upon movement of the adjustment piston
102
within the bore
103
of the sleeve
104
so as to limit the extent of travel of the adjustment piston
102
to the right in the illustration shown in
FIG. 1
(referred to as the retard direction). When the adjustment piston is in the fully retarded position in which the surface of the adjustment piston
102
is engaged with the sleeve
104
, the pre-load on the light load control spring
28
is at a maximum operational value and, thus, the biasing force acting on the light load piston
26
is at a maximum value.
At the end of the adjustment piston
102
remote from the end plate
100
, the piston
102
is shaped to include an end region
102
a
having a diameter greater than the diameter of the piston
102
to define a stepped abutment surface
116
for one end of an adjustment spring
118
. The other end of the adjustment spring
118
is engaged with a surface of the sleeve
104
, the adjustment spring
118
being arranged to urge the adjustment piston
102
into a fully advanced position in which the end plate
100
carried by the adjustment piston
102
is in engagement with the circlip
110
and the end region
102
a
of the piston
102
is brought near to engagement with the blind end of the bore
106
.
A servo control spring
30
is engaged between a surface if the first part
26
a
of the light load piston
26
and an annular member
32
carried by the servo-piston
24
. A shim
34
is located between the servo control spring
30
and the annular member
32
. The maximum permitted movement of the servo-piston
24
relative to the light load piston
26
occurs when an end surface of the servo-piston
24
is moved into engagement with the recess provided in the second part
26
b
of the light load piston
26
. Movement of the servo-piston
24
relative to the advance piston
12
is limited by engagement between the annular member
32
and a part of the bore
22
provided in the advance piston
12
.
At the end of the bore
22
remote from the light load piston
26
, a disc-shaped member
36
is arranged within an annular groove provided in the advance piston
12
. The disc-shaped member
36
defines, together with a part of the bore
22
provided in the advance piston
12
, a servo control chamber
37
for receiving fuel, a force due to fuel pressure within the servo control chamber
37
acting on an end surface
24
a
of the servo-piston
24
so as to urge the servo-piston
24
towards the left in the illustration shown in
FIG. 1
against the force due to the servo control spring
30
. Fuel at transfer pressure is delivered to the servo control chamber
37
through a servo supply passage
50
provided in the advance box housing
16
, as will be described in further detail below. The pressure of fuel within the servo control chamber
37
is referred to as “servo control pressure”, the servo control pressure being dependent upon the speed at which the engine operates.
An advance piston control chamber
38
is defined by an end face of the advance piston
12
remote from the light load piston
26
, the associated part of the bore
14
, a surface of the disc-shaped member
36
and the end plate
18
a.
The advance piston control chamber
38
communicates, via a channel
39
formed in the outer periphery of the advance piston
12
, with a radially extending fill passage
42
provided in the advance piston
12
. The advance piston control chamber
38
also communicates through the channel
39
with a drain passage
43
provided in the advance piston
12
which, depending on the position of the servo-piston
24
within the bore
22
, may be able to communicate with the opening
10
to the cam box. Typically, the cam box is at relatively low pressure, commonly referred to as “cam box pressure”.
The advance piston is also provided with a delivery passage
44
defined partially by a radially extending drilling and partially by a recess
48
provided in the outer surface of the advance piston
12
, the recess
48
being located so that for all permitted positions of the advance piston
12
relative to the advance box housing
16
, the recess
48
communicates with the servo supply passage
50
. In use, upon an increase in transfer pressure due to an increase in engine speed, fuel pressure within the servo control chamber
37
is increased. The force acting on the end surface
24
a
of the servo-piston
24
is therefore increased causing the servo-piston
24
to be urged to the left in the illustration shown, thereby bringing the servo control chamber
37
into communication with the fill passage
42
and permitting fuel to flow into the advance piston control chamber
38
. Increased fuel pressure within the advance piston control chamber
38
serves to urge the advance piston
12
to the left in the illustration shown (an advance direction), increasing the volume of the advance piston control chamber
38
and causing the timing of fuel delivery by the pump to be advanced.
If fuel pressure in the servo control chamber
37
is reduced as result of a reduction in transfer pressure, the force acting on the end surface
24
a
of the servo-piston
24
is reduced and the servo-piston
24
is urged to the right in the illustration shown due to the force of the servo control spring
30
. A point will be reached at which communication between the fill passage
42
and the servo control chamber
37
is broken by the outer surface of the servo piston
24
and, subsequently, communication between the drain passage
43
and the opening
10
to the cam box is opened. Thus, depending on the position of the servo-piston
24
within the bore
22
, the advance piston control chamber
38
either communicates with the servo control chamber
37
through the fill passage
42
, or through the drain passage
43
with the opening
10
in the advance piston
12
at cam box pressure.
The position of the servo control piston
24
within the bore
22
is adjusted in response to pressure variations in the light load control chamber
60
depending upon the load under which the engine operates. The region
60
a
of the light load control chamber
60
is in communication with an additional recess
62
provided in the outer surface of the advance piston
12
. The additional recess
62
is arranged such that, for all permitted positions of the advance piston
12
, it communicates with a light load supply passage
64
. The light load supply passage
64
communicates with a bore
66
provided in the advance box housing
16
such that fuel can be delivered to the light load control chamber
60
.
In conditions in which the engine is operating at a relatively light load, the pressure of fuel within the light load control chamber
60
is relatively high and the light load piston
26
is therefore urged out of engagement with the step
14
a
, against the force due to the light load spring
28
, in the advance direction. Such movement of the light load piston member
26
reduces the compression of the servo control spring
30
, thereby permitting the servo-piston
24
to move in the advance direction under the influence of fuel pressure in the servo control chamber
37
. The movement of the servo-piston
24
permits fuel to flow to the advance piston control chamber
38
from the servo-control chamber
37
, resulting in movement of the advance piston
12
to advance the timing of fuel delivery by the pump, as described previously.
If the engine is operating under a relatively high load, fuel pressure within the light load control chamber
60
is reduced, in which case the light load piston
26
is urged to the right in the illustration shown, moving the light load piston
26
into engagement with the step
14
a
. With the light load piston
26
in this position, the servo control spring
30
is compressed to increase the spring load acting on the servo piston
24
which must be overcome if the servo piston
24
, and hence the advance piston
12
, is to move in the advance timing direction. The maximum extent of movement of the servo piston
24
is also reduced in such circumstances and, hence, the maximum permitted extent of movement of the advance piston
12
in the advance direction is reduced. Thus, the light load advance arrangement permits the advance characteristic to be varied, depending on the load under which the engine is operating.
Depending on the axial position of the advance piston
12
, the additional recess
62
provided on the outer surface of the advance piston
12
may also communicate with a cold advance supply passage
74
defined in the advance box housing
16
, an electro-magnetically operated temperature control valve
52
being mounted upon the cam box housing
16
to control the supply of fuel through the cold advance supply passage
74
. Typically, the temperature control valve
52
takes the form of a conventional stop solenoid which is supplied with electrical current only when the engine is at a relatively low temperature. The temperature control valve
52
is therefore only in an open position when the engine is cold, in which circumstances fuel pressure within the light load control chamber
60
is increased independently of any fuel pressure variation due to the load under which the engine is operating. The provision of the temperature control valve
52
provides a means of advancing the timing of fuel delivery in the event that engine temperature falls below a predetermined amount. Further details of the operation of such a cold advance arrangement can be found in our co-pending European patent application EP 0921 300 A.
The advance box housing
16
is also provided with a further supply passage
80
which is supplied with fuel at transfer pressure. The further supply passage
80
communicates with an additional supply passage
82
provided in the side advance box housing
108
, an O-ring
84
being provided at the point of interconnection of the two passages
80
,
82
to provide a substantially fluid tight seal between the adjacent housings
16
,
108
. Fuel is delivered through the supply passages
80
,
82
to a light load adjust control chamber
86
defined at the blind end of the bore
106
. Fuel delivered to the light load adjust control chamber
86
applies a force to an end face of the end region
102
a
of the adjustment piston
102
which serves to urge the adjustment piston
102
to the right in the illustration shown, thereby increasing the load on the adjustment spring
118
. A further O-ring
88
is arranged within the bore
106
to ensure a substantially fluid tight seal exists between the light load adjust control chamber
86
and the spring chamber
29
.
It will be appreciated that the load on the light load control spring
28
which acts on the light load piston
26
to bias the first part
26
a
of the light load piston
26
into engagement with the step
14
a
will be determined by the position of the adjustment piston
102
within the light load adjust control chamber
86
. Thus, the extent to which the light load piston
26
is advanced for a given engine load will depend upon the pressure of fuel within the light load adjust control chamber
86
which, in turn, is determined by the speed at which the engine operates.
The pressure of fuel delivered to the light load adjust control chamber
86
is relatively low upon engine start-up. The force acting on the adjustment piston
102
due to fuel pressure within the light load adjust control chamber
86
is therefore relatively low and is insufficient to overcome the force due to the adjustment spring
118
acting on the adjustment piston
102
in the opposite direction. In such circumstances, the adjustment piston
102
is urged, by means of the adjustment spring
118
, into a position of advance (as shown in
FIG. 1
) in which the end plate
100
carried by the adjustment piston
102
is in engagement with the circlip
110
and in which the end region
102
a
of the adjustment piston
102
is brought near to engagement with the blind end of the bore
106
. It will be appreciated that, with the adjustment piston
102
in the position shown in
FIG. 1
, the pre-load on the light load control spring
28
is relatively low.
Initially, following engine start-up, fuel pressure within the servo control chamber
37
is relatively low, in which case the servo-piston
24
is urged into the position shown in
FIG. 1
by means of the servo control spring
30
. With the servo-piston
24
in this position, fuel within the servo control chamber
37
is unable to flow through the radially extending passage
42
into the advance piston control chamber
38
and the position of the advance piston
12
within the bore
14
is not advanced.
As the speed of rotation of the engine increases, resulting in an increase in transfer pressure, fuel pressure supplied to the servo control chamber
37
is increased. An increased force is therefore applied to the end surface
24
a
of the servo-piston
24
which serves to urge the servo-piston
24
, against the action of the servo control spring
30
, to a position in which communication between the servo control chamber
37
and the fill passage
42
is permitted. In such circumstances, fuel flows from the servo control chamber
37
, through the fill passage
42
into the advance piston control chamber
38
. The flow of fuel to the advance piston control chamber
38
increases fuel pressure therein, applying a force to the advance piston
12
to increase the volume of the advance piston control chamber
38
and causing the advance piston
12
to move to the left in the orientation illustrated in
FIG. 1
to advance the timing. Movement of the servo piston
24
is initiated upon an increase in fuel pressure within the servo control chamber
37
, even in circumstances in which fuel pressure within the servo control chamber
37
is still relatively low (e.g. when transfer pressure is low upon engine start-up), as only a relatively low force is required to overcome the reduced pre-load of the light load control spring
28
if the adjustment piston
102
is in the fully advanced position. This is particularly important if the temperature of the engine is low, such as is often the case when the engine is started. In such circumstances the temperature control valve
52
is activated such that fuel at transfer pressure is able to flow through the temperature control valve
52
into the cold advance supply passage
74
, therefore increasing further fuel pressure within the light load control chamber, the purpose of which is to advance the position of the advance piston
12
, to advance the timing of fuel delivery so as to accommodate the longer combustion delays at low engine temperature. The present invention therefore provides the advantage that, even for low engine speeds (e.g. upon engine start-up) when the temperature of the engine is low, the timing can be advanced by the cold advance arrangement.
As described previously, as transfer pressure is relatively low upon engine start-up, the force acting on the end face of the end region
102
a
of the adjustment piston
102
is insufficient to urge the adjustment piston
102
in the retard direction, such that the servo control spring
28
is in a relaxed condition (as shown in
FIG. 1
) in which the pre-load of the spring
28
is low. As engine speed increases, the pressure of fuel delivered to the light load adjust control chamber
86
will be increased and a point will be reached at which the force acting on the end face of the adjustment piston
102
is sufficient to overcome the force due to the adjustment spring
118
, thereby serving to urge the adjustment piston
102
into the position shown in
FIG. 2
(a retarded position) in which the pre-load of the servo control spring
28
is increased. The maximum permitted movement of the adjustment piston
102
is represented by distance “X” in FIG.
1
.
The characteristics of the servo control spring
28
are selected to ensure the desired light load adjustment characteristics during normal engine operating conditions above idling speed are achieved in circumstances in which the adjustment piston
102
is retarded through the distance X and the light load control spring
28
is fully compressed. Thus, when operating conditions are normal, the engine is hot and the temperature control valve
52
is switched so that a metered flow of fuel at transfer pressure is supplied into the light load supply passage
64
, but is not supplied to the cold advance supply passage
74
, the required relationship between engine speed and the degree of advance is obtained. It is only when fuel pressure within the light load adjust control chamber
86
is relatively low, and the adjustment piston
102
adopts a fully advanced position to permit relaxation of the spring
28
, that any speed-dependent adjustment is made to the position of the light load piston
26
.
It is important that the adjustment piston
102
has a diameter, d
1
, greater than the diameter of the light load piston
26
of the bore region
22
a
to ensure the adjustment piston
102
can be retained in the fully retarded position shown in
FIG. 2
even under light load conditions.
The invention provides an advantage over known advance arrangements provided with a cold advance scheme as it is possible to control the level of cold advance at engine speeds below idling speed. It is particularly important to be able to provide additional cold advance at engine start-up when the temperature of the engine is low, so as to accommodate longer combustion delays. If insufficient timing advance is provided on engine start-up, the engine may start and will begin to accelerate, but operation may terminate before enough heat has been absorbed to sustain operation. Using conventional advance arrangements it is only possible to provide cold advance between idling speed and a rated engine speed. The present invention provides the further advantage that, once the engine has been started and is operating at a normal operating speed, the load on the light load control spring
28
is restored to the predetermined level to provide the desired light load characteristics for normal operating conditions.
FIG. 3
illustrates the degree of cold advance (i.e. the extent to which the advance piston is advanced in response to the temperature of the engine falling below a predetermined temperature) as a function of engine speed. Typical engine idling and rated speeds are identified at A and B respectively. The curve identified as “CBP” represents cambox pressure (units on right hand y-axis) and the curve identified as “TP” represents transfer pressure, each of which is illustrated as a function of speed. Curve “CADV” represents the degree of cold advance for increasing engine speed for a pre-load on the adjustment spring
118
of 8 N. The degree of cold advance for various pre-loads on the adjustment spring
118
is also shown in dashed lines ranging from a spring pre-load of 0N to 6N. It can be seen from
FIG. 3
that it is possible to provide cold advance even if the engine speed is relatively low, for example less than 100 PRPM (pump revolutions per minute).
The curve labelled “K” in
FIG. 3
represents the degree of cold advance for a standard advance arrangement including a cold advance scheme, but in which no means for adjusting the pre-load on the light load control spring
28
is provided. In this case, it is not possible to provide cold advance at engine speeds below 100 PRPM.
In the present invention, it is that the cold advance characteristics of the arrangement are recovered before the engine reaches idling speed. In other words, when the adjustment piston
102
is urged into the position shown in
FIG. 2
, the CADV curve must intercept, and beyond a certain engine speed follow, the cold advance characteristic curve (K) for the conventional advance arrangement without a light load spring adjust scheme. Therefore it is not appropriate to use a spring
118
having a pre-load of 8N for an engine having the characteristics shown in FIG.
3
.
The advance arrangement having a light load spring adjust scheme described herein before may be used in a fuel pump of the type in which pumping plungers move in a radial direction in order to supply fuel at high pressure to an engine. It will be appreciated, however, that the advance arrangement may also be applicable to other types of high pressure fuel pump in which it is a requirement to adjust the timing of fuel delivery by the pump for relatively low engine temperatures.
Claims
- 1. An advance arrangement for use in controlling timing of fuel delivery by a fuel pump, the advance arrangement comprising;an advance piston which is moveable within a first bore and which cooperates, in use, with a cam arrangement of the fuel pump to adjust the timing of fuel delivery by the pump, a surface associated with the advance piston being exposed to fuel pressure within an advance piston control chamber, a light load piston moveable relative to the advance piston against a spring load due to a light load control spring to permit adjustment of the timing under light load conditions, a temperature control valve operable to control fuel pressure applied to the light load piston depending on engine temperature so as to permit adjustment of the timing depending on engine temperature, and an adjustment piston which co-operates with the light load control spring to vary the spring load acting on the light load piston in response to speed-dependent variations in fuel pressure applied to the adjustment piston, thereby to permit adjustment of the timing depending on engine temperature at relatively low engine speeds.
- 2. The advance arrangement as claimed in claim 1, comprising a servo-piston which is slidable within a bore provided in the advance piston to control the pressure of fuel within the advance piston control chamber, a surface associated with the servo-piston being exposed to fuel pressure within a servo control chamber.
- 3. The advance arrangement as claimed in claim 2, wherein a surface associated with the light load piston is exposed to fuel pressure within a light load control chamber, wherein fuel pressure within the light load control chamber is dependent upon the load under which the engine operates, such that the position of the light load piston is dependent upon said engine load.
- 4. The advance arrangement as claimed in claim 1, wherein the adjustment piston is exposed to fuel pressure within a light load adjust control chamber defined by a second bore provided in an advance box housing.
- 5. The advance arrangement as claimed in claim 4, wherein a sleeve is received within the second bore, the adjustment piston being slidable within the sleeve in response to the speed-dependent variations in fuel pressure applied to the adjustment piston.
- 6. The advance arrangement as claimed in claim 5, wherein the adjustment piston has an associated surface which is engageable with a stop surface upon movement of the adjustment piston in a direction to increase the load on the light load control spring.
- 7. The advance arrangement as claimed in claim 5, wherein the associated surface is defined by an enlarged end region of the adjustment piston.
- 8. The advance arrangement as claimed in claim 6, wherein the associated surface is defined by a enlarged end region of the adjustment piston.
- 9. The advance arrangement as claimed in claim 6, wherein the stop surface is defined by the sleeve within which the adjustment piston moves.
- 10. The advance arrangement as claimed in claim 1, wherein the adjustment member carries an end plate which is engageable with a further stop surface upon movement of the adjustment piston in a direction to relax the light load control spring.
- 11. An advance arrangement for use in controlling timing of fuel delivery by a fuel pump, the advance arrangement comprising:an advance piston which co-operates, in use, with a cam arrangement of the fuel pump to adjust the timing of fuel delivery by the pump, a surface associated with the advance piston being exposed to fuel pressure within an advance piston control chamber, a light load piston moveable relative to the advance piston in response to fuel pressure variations within a light load control chamber, against a light load control spring, to permit adjustment of the timing under light load conditions, a temperature control valve operable to control fuel pressure applied to the light load piston in dependence upon engine temperature, and an adjustment piston which is slidable within a sleeve in response to speed-dependent variations in fuel pressure applied thereto to vary the light load control spring force acting on the light load piston, thereby to permit adjustment of the timing in dependence on engine temperature, even at relatively low engine speeds.
- 12. The advance arrangement as claimed in claim 11, wherein the adjustment piston has an end region which is engageable with the sleeve upon movement of the adjustment piston in a direction to increase the light load control spring force.
US Referenced Citations (5)