Advanced cleaning system

Information

  • Patent Grant
  • 6540424
  • Patent Number
    6,540,424
  • Date Filed
    Wednesday, October 11, 2000
    23 years ago
  • Date Issued
    Tuesday, April 1, 2003
    21 years ago
Abstract
An advanced cleaning system having a handle portion with a proximal end and a distal end, a cleaning head portion, the cleaning head portion adapted for use with a removable cleaning pad, and a cleaning fluid reservoir fluidically coupled to the cleaning head portion such that cleaning fluid is controllably allowed to flow via gravity onto the surface to be cleaned adjacent the cleaning head portion.
Description




BACKGROUND OF THE INVENTION




Cleaning devices and systems for use in the home, industrially or otherwise include a broad range of technology. With regard to hand-held, mop-like devices used by an individual, the prior art is replete with variations. Conventional floor, ceiling, wall or other surface mops typically have a rigid, elongated handle portion, the handle having a proximal and a distal end. The handle portion is held closer to the proximal end, while a cleaning head is placed at the distal end of the handle. Typically, mop heads for use indoors are about 3-4 inches wide and about 9-12 inches long, and they typically have a removable sponge or other type absorbent pad portion. As is well know, once a cleaning pad becomes worn out or soiled beyond utility, it is removed and replaced with a fresh cleaning pad.




Typically, a mop head is dipped into a pail or bucket containing water and a cleaning agent. The mop head is wrung out so as not to deposit too great an amount of cleaning fluid on the surface being cleaned. It would be highly useful to provide a hand-held mopping system with an on-board, disposable, rechargeable or replaceable fluid reservoir.




U.S. Pat. No. 5,071,489 issued Dec. 10, 1991 to Silvenis et al. teaches a floor cleaner using disposable sheets. The apparatus comprises a handle portion pivotally attached to a cleaning head member with a flat lower surface. The lower surface of the member has frictional means thereon which are intended to maintain a pre-moistened fabric sheet between the surface and an area to be cleaned. The frictional means are a series of raised portions, etc.




U.S. Pat. No. 5,609,255 issued Mar. 11, 1997 to Nichols teaches a washable scrubbing mop head and kit. The device and system contains a multi-part handle, head portion, and an attachable sponge mop pad.




U.S. Pat. No. 5,888,006 issued Mar. 30, 1999 to Ping et al. teaches a cleaning implement having a sprayer nozzle attached to a cleaning head member. Cleaning fluid sprays out of a sprayer nozzle portion attached to a cleaning head mounted at the base of a handle portion, the head portion mounted to the handle portion with a universal joint.




U.S. Pat. No. 5,953,784 issued Sep. 21, 2000 to Suzuki et al. teachers a cleaning cloth and cleaning apparatus. The apparatus includes a handle with a front, flat head section for insertion into a bag-like cleaning cloth.




U.S. Pat. No. 5,988,920 issued Nov. 23, 1999 to Kunkler et al. teaches a cleaning implement having a protected pathway for a fluid transfer tube. The cleaning implement has a fluid reservoir coupled to a dispenser with a universal joint, and a fluid transfer tube, the fluid transfer tube at least partially positioned to pass through the universal joint.




U.S. Pat. No. 5,960,508 issued Oct. 5, 1999 to Holt et al. teaches a cleaning implement having controlled fluid absorbency. U.S. Pat. No. 6,003,191 issued Dec. 21, 1999 to Sherry et al. teaches a cleaning implement. U.S. Pat. No. 6,048,123 issued Apr. 11, 2000 to Holt et teaches a cleaning implement having high absorbent capacity. Overall maximum fluid absorbencies, rates of absorbency, and squeeze-out rates are defined, and examples of materials which exhibit those types of behavior are provided. As best understood, these inventions are directed to the use of superabsorbent materials, and not the use of conventional, natural and synthetic materials.




A microfiber is atypically, and others are included herein as well, made of a polyester/polyamide blend that has a thickness finer than {fraction (1/100)} of a human hair. In the industry of fibers and fabrics, the following classifications of fibers is considered standard:




















Yarn Count





Fiber Classification




























>7.0




dpf*




coarse fiber







2.4-7.0




dpf




normal fiber







1.0-2.4




dpf




fine







0.3-1.0




dpf




microfiber







<0.3




dpf




ultra-microfiber













*dpf = denier per filament











Note: A filament with a thickness of 1 denier corresponds to a yarn length of 9,000 meters/gram. Thus, a 0.2 denier fiber corresponds to a yarn length of 45 kilometers/gram













SUMMARY AND ADVANTAGES




The present invention is an advanced cleaning system comprising a handle portion, the handle portion having a proximal end and a distal end; a cleaning head portion, the cleaning head portion adapted for use with a removable cleaning pad; and a cleaning fluid reservoir fluidically coupled to the cleaning head portion such that cleaning fluid is controllably allowed to flow via gravity onto the surface to be cleaned adjacent the cleaning head portion. The cleaning system further comprises a nozzle portion mounted to the head portion. The cleaning system flow of cleaning fluid is a trickle. The head portion of the cleaning system is coupled to the handle portion with a yoke means. The cleaning system further comprises a cleaning pad.




In a preferred embodiment, the advanced cleaning system comprising: a handle portion, the handle portion having a proximal end and a distal end; and a cleaning head portion, the cleaning head portion adapted for use with a removable cleaning pad, the cleaning head portion having an essentially convex lower surface.




The present invention is a cleaning system comprising: a handle portion, the handle portion having a proximal end and a distal end; a cleaning head portion, the cleaning head portion adapted for use with a removable cleaning pad; and a cleaning fluid reservoir, the fluid reservoir fluidically coupled to the cleaning head portion; and means for controllably dispensing cleaning fluid from the fluid reservoir onto the surface to be cleaned adjacent the cleaning head portion.




The present invention is a cleaning system comprising: a handle portion, the handle portion having a proximal end and a distal end; a cleaning head portion, the cleaning head portion adapted for use with a removable cleaning pad; and means for removably coupling a cleaning fluid reservoir to the system for dispensing cleaning fluid adjacent the cleaning head portion.




The present invention is a kit for a cleaning system comprising: an handle portion, the handle portion having a proximal end and a distal end; a cleaning head portion; one or more removable cleaning pads; and means for removably coupling a cleaning fluid reservoir to the system for dispensing cleaning fluid adjacent the cleaning head portion.




The present invention is a method for applying a fluid to a surface with a tool comprising a handle portion, a head portion, and a fluid reservoir attached thereto, the method comprising the following steps: obtaining the handle portion; mechanically coupling a fluid reservoir to a handle portion and fluidically coupling the fluid reservoir to the head portion; controllably dispensing the fluid onto the surface; and distributing the fluid dispensed onto the surface with the head portion.




The present invention is a cleaning system including: one or more shaft sections of a handle sub-assembly; a holster sub-assembly which mounts on the handle sub-assembly; a yoke section located at a distal end of the one or more shaft sections of a handle sub-assembly; a head sub-assembly coupled to the one or more shaft sections of the handle sub-assembly adjacent the yoke section; and a cleaning fluid reservoir having a fluid delivery tube and a nozzle assembly, the nozzle assembly being mountable onto the head sub-assembly.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a representative exploded view of a preferred embodiment of a cleaning system


100


of the present invention.





FIG. 2

is a representative cross section view of a preferred embodiment of a cleaning system


100


of the present invention.





FIG. 3A

is a representative exploded view of a preferred embodiment of a head sub-assembly


300


of a cleaning system


100


of the present invention.





FIG. 3B

is a representative isometric view of a preferred embodiment of a pincher


308


of a head sub-assembly


300


of a cleaning system


100


of the present invention.





FIG. 3C

is a representative side view of a preferred embodiment of a pincher


308


of a head sub-assembly


300


of a cleaning system


100


of the present invention.





FIG. 3D

is a representative top view of a preferred embodiment of a pincher


308


of a head sub-assembly


300


of a cleaning system


100


of the present invention.





FIG. 3E

is a set of three representative side views of preferred embodiments of a convex lower surface


330


of a head sub-assembly


300


of a cleaning system


100


of the present invention.





FIG. 4A

is a representative view of a preferred embodiment of a cleaning pad


200


of a cleaning system


100


of the present invention.





FIG. 4B

is a representative cross section view of a preferred embodiment of a cleaning pad


200


of a cleaning system


100


of the present invention, such as taken along A—A.





FIG. 4C

is a representative view of a preferred embodiment of a cleaning pad or sheet


200


of a cleaning system


100


of the present invention.





FIG. 4D

is a representative cross section view of a preferred embodiment of a cleaning pad


230


of a cleaning system


100


of the present invention, such as taken along B—B.





FIG. 4E

is a representative cross section view of a preferred embodiment of a cleaning pad


240


of a cleaning system


100


of the present invention.





FIG. 4F

is a representative cross section view of a preferred embodiment of a cleaning pad


250


of a cleaning system


100


of the present invention.





FIG. 4G

is a representative cross section view of a preferred embodiment of a cleaning pad


200


and


4


different embossing patterns


203


overlaid the surface contacting portion


202


of a cleaning system


100


of the present invention.





FIG. 5A

is a representative exploded view of a preferred embodiment of a mid portion


400




a


of a handle sub-assembly


400


(as shown in

FIGS. 1 and 2

) of a cleaning system


100


of the present invention.





FIG. 5B

is a representative isometric view of a preferred embodiment of a shaft section


410


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 5C

is a representative isometric view of a preferred embodiment of a threaded shaft coupling member


430


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 5D

is a representative isometric view of a preferred embodiment of a sleeve member


420


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 5E

is a representative view of a preferred embodiment of a push rod


440


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 5F

is a representative view of a preferred embodiment of a telescoping shaft section


410




a


of a handle sub-assembly


400


(as shown in

FIGS. 1 and 2

) of a cleaning system


100


of the present invention.





FIG. 6A

is a representative isometric view with hidden lines of a preferred embodiment of a yoke section


450


and universal joint


302


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 6B

is a representative exploded view of a preferred embodiment of a holster sub-assembly


470


of a cleaning system


100


of the present invention.





FIG. 6C

is a representative isometric view of left side cradle portion and right side cradle portion of a preferred embodiment of a holster sub-assembly


470


of a cleaning system


100


of the present invention.





FIG. 7A

is a representative exploded view of a preferred embodiment of a proximal end


501


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 7B

is a representative section view of a preferred embodiment of a proximal end


501


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.





FIG. 8A

is a representative exploded view of a preferred embodiment of a cleaning fluid reservoir


500


and valve sub-assembly


800


with flexible fluid delivery tubing


504


and nozzle assembly


700


of a cleaning system


100


of the present invention.





FIG. 8B

is a representative section view of a preferred embodiment of a cleaning fluid reservoir


500


and valve sub-assembly


800


with flexible fluid delivery tubing


504


.





FIG. 8C

is a representative upper isometric view of a preferred embodiment of a valve cap portion


860


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.





FIG. 8D

is a representative lower isometric view of a preferred embodiment of a valve cap portion


860


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.





FIG. 8E

is a representative isometric view of a preferred embodiment of a flex dome portion


830


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.





FIG. 8F

is a representative isometric view of a preferred embodiment of a valve post


810


of a valve subassembly


800


of a cleaning system


100


of the present invention.





FIG. 8G

is a representative section view of a preferred embodiment of a valve post


810


of a valve subassembly


800


of a cleaning system


100


of the present invention.





FIG. 8H

is a representative detail view of a preferred embodiment of a dip tube


804


and duck bill valve


840


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.





FIG. 8I

is a representative isometric view of another preferred embodiment of a valve sub-assembly


800




a


of a cleaning system


100


of the present invention.





FIG. 8J

is a representative isometric section view of another preferred embodiment of a valve sub-assembly


800




a


of a cleaning system


100


of the present invention.





FIG. 8K

is a representative isometric section view of yet another preferred embodiment of a valve sub-assembly


800




b


of a cleaning system


100


of the present invention.





FIG. 9A

is a representative upper side view of a preferred embodiment of a cleaning fluid reservoir


500


of a cleaning system


100


of the present invention.





FIG. 9B

is a representative lower side view of a preferred embodiment of a cleaning fluid reservoir


500


of a cleaning system


100


of the present invention.





FIG. 10A

is a representative upper isometric view of a preferred embodiment of a top portion


702


of a nozzle subassembly


700


of a cleaning system


100


of the present invention.





FIG. 10B

is a representative lower isometric view of a preferred embodiment of a top portion


702


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.





FIG. 10C

is a representative upper isometric view of a preferred embodiment of a lower portion


704


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.





FIG. 10D

is a representative lower isometric view of a preferred embodiment of a lower portion


704


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.





FIG. 10E

is a representative top view of a preferred embodiment of a flow pattern


710


of cleaning fluid


502


flowing through the nozzle sub-assembly


700


of a cleaning system


100


of the present invention.





FIG. 10F

is a representative perspective view of a preferred embodiment of a flow pattern


710


of cleaning fluid


502


flowing through the nozzle sub-assembly


700


of a cleaning system


100


of the present invention.





FIG. 11

is a representative schematic view of a preferred embodiment of a method of assembly of a cleaning system


100


of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The description that follows is presented to enable one skilled in the art to make and use the present invention, and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be apparent to those skilled in the art, and the general principals discussed below may be applied to other embodiments and applications without departing from the scope and spirit of the invention. Therefore, the invention is not intended to be limited to the embodiments disclosed, but the invention is to be given the largest possible scope which is consistent with the principals and features described herein.




It will be understood that in the event parts of different embodiments have similar functions or uses, they may have been given similar or identical reference numerals and descriptions. It will be understood that such duplication of reference numerals is intended solely for efficiency and ease of understanding the present invention, and are not to be construed as limiting in any way, or as implying that the various embodiments themselves are identical.





FIG. 1

is a representative exploded view of a preferred embodiment of a cleaning system


100


of the present invention.

FIG. 2

is a representative cross section view of a preferred embodiment of a cleaning system


100


of the present invention. The cleaning tool


100


consists of a preferred embodiment of an absorbent cleaning pad or sheet


200


which is removably mounted onto a cleaning head assembly


300


. The head sub-assembly


300


is attached via universal joint


302


to a handle sub-assembly


400


. The handle sub-assembly


400


can be disassembled for easy storage. A fluid reservoir


500


which is intended to carry a liquid cleaning solution


502


can be mounted on the handle sub-assembly


400


within a suitably designed holster sub-assembly


600


. The fluid reservoir


500


has a flow delivery tube


504


which leads through a yoke portion on the handle sub-assembly to an fluid nozzle sub-assembly


700


which is mounted on the cleaning head sub-assembly


300


near the leading edge of the absorbent pad or sheet


200


. A trigger mechanism


402


located on the proximal end of the handle sub-assembly


400


actuates a valve system for providing flow of fluid from the fluid reservoir


500


through the nozzle sub-assembly


700


.




It will be understood that the mechanical linkages described herein between the shaft sections of the handle portion


400


can all be configured to be collapsible, dis-assemblable, telescoping, bayonet mounted and linked, etc. Such adaptability for the system is designed to enhance storage, packaging, and utility of the system


100


of the present invention.




In a preferred embodiment, the handle portion


400


comprises sections which interlock together in a bayonet-type configuration. The sections are each distinctively keyed, sized or shaped to confirm that the advanced cleaning system


100


is assembled properly. In a preferred embodiment, the system is a one-time assembly system, and is basically a no-disassembly system. The shaft section


400




a


and others, can be single assembly, over-torque-proof design, such as incorporating advanced, flanged or cone-shaped collars and keyed end sections, are also important and will be included within the present invention. In a preferred embodiment, the system is automatically self-adjusting, and the handle is self-aligning. The trigger draw can be set automatically, once the system is assembled.




In a preferred embodiment, the delivery tubing


504


comprises 0.25 inch inside or outside diameter plastic or ruber tubing. The internal diameter can be larger or smaller, as desired or suitable. The tubing


504


can be replaceable and/or reusable, as desired or appropriate.





FIG. 3A

is a representative exploded view of a preferred embodiment of a head sub-assembly


300


of a cleaning system


100


of the present invention. The head sub-assembly


300


consists of a pad portion


304


, a formed enclosure portion


306


and about 4 pinchers


308


. In a preferred embodiment, the length and width of the pad portion


304


will be about 11 inches and 4 inches, respectively. The enclosure portion


306


will be integrally or otherwise formed, and can be formed separately or as part of the pad portion


304


. It will be known to those skilled in the art that the overall size, shape and materials of construction of the pad portion


304


shall be varied upon the specific cleaning application intended.




As shown, nozzle snap


350


is positioned at the front, leading edge


352


of the pad portion


304


. The nozzle snap


350


can be replaced with any nozzle portion


700


(as shown best in

FIGS. 10A-10E

) retaining means. Furthermore, it is also an option to have the head assembly


300


configured such that flow of cleaning fluid


502


flows through the head assembly


300


and out the nozzle assembly


700


.





FIG. 3B

is a representative isometric view of a preferred embodiment of a pincher


308


of a head sub-assembly


300


of a cleaning system


100


of the present invention.

FIG. 3C

is a representative side view of a preferred embodiment of a pincher


308


of a head sub-assembly


300


of a cleaning system


100


of the present invention.

FIG. 3D

is a representative top view of a preferred embodiment of a pincher


308


of a head sub-assembly


300


of a cleaning system


100


of the present invention. Pinchers


308


and other mechanical securing means are well known in the art. Such pinchers


308


or other cleaning pad


200


(not shown) securing means will be formed of rubber or other flexible and resilient elastomeric or polymeric material. A circular rib


310


or other mechanical structure is useful for seating and securing the pincher


308


into the enclosure portion


306


. The precise design of the slots


312


cut into the top surface


314


of the pinchers


308


can be modified as desired or needed.





FIG. 3E

is a set of three representative cross section views of preferred embodiments of the convex lower surface


330


of a head sub-assembly


300


of a cleaning system


100


of the present invention, such as shown in at least

FIGS. 2 and 3A

. It will be understood by those skilled in the art that as the cleaning system


100


of the present invention is used, in a typical floor or ground surface cleaning experience, the system is placed with the lower side


330


of the head assembly


300


facing downward. In the preferred embodiments shown, the lower side


332


of the head assembly


300


is slightly convex, the lower side


334


of the head assembly


300


is more convex, and the lower side


336


of the head assembly


300


is greatly convex. It will be understood that the radius of curvature of the lower surface


332


will be greater than the radius of curvature of lower surface


334


which will be also be greater than the radius of curvature of the lower surface


336


.




In the preferred embodiments shown in

FIG. 3E

, it will be understood that during the cleaning experience, the leading edge


342


of the cleaning head assembly


300


is going to accumulate the greatest amount of debris initially. When the lower surface


330


of the cleaning head assembly


300


is essentially flat, the leading edge


342


of the head assembly


300


the leading edge


342


will become loaded with dirt very quickly as the head


300


is moved forward across the surface to be cleaned


712


( such as shown in FIGS.


10


E and


10


F). Thus, by providing an increasingly convex shaped lower surface


332


,


334


or


336


, the leading edge will become decreasingly loaded earlier than the leading edge


342


. It will be understood, therefore, that by providing a hemispherically or wedge or other-shaped lower surface


330


, the loading of dirt and debris on the leading edge


342


as well as elsewhere on the lower surface


330


-


336


can be carefully controlled and optimized. It will be understood that the scope of the present invention includes flat as well as convex, wedge shaped, trapezoidal, stepped, or other shaped lower cleaning and contacting surface.




In a preferred embodiment, the cleaning head assembly


300


is optimized to prevent head flipping, such as when applying increased force to the head or when there is an increased frictional force between the cleaning head portion


300


and the floor or other surface being cleaned. In a preferred embodiment, the u-joint


302


is settled into a well or depression or cavity in the top portion of the head assembly


300


. It has been found that by bringing the point at which the u-joint


302


is placed relatively closer to the lower surface of the cleaning head assembly, flipping of the head is reduced.





FIG. 4A

is a representative view of a preferred embodiment of a cleaning pad


200


of a cleaning system


100


of the present invention.

FIG. 4B

is a representative cross section view of a preferred embodiment of a cleaning pad


200


of a cleaning system


100


of the present invention, such as taken along A—A.




With regard to

FIGS. 4A and 4B

, the cleaning pad


200


consists of a surface (to be cleaned) contacting portion


202


which is the portion of the cleaning pad


200


which comes into direct contact with dirt and debris. This lower, surface contacting portion


202


lifts and locks dirt, dust, debris, hair, fluid, liquid, powder and other spills and materials and any other unwanted matter into itself. On one side of the surface contacting portion


202


there is a narrow strip of absorbent material


204


which has roughly the equivalent, or somewhat larger or somewhat smaller than, length and the width as the pad portion


304


of the head sub-assembly


300


(shown best in FIGS.


1


-


3


A). It will be understood that this absorbent material may be any known material which has the ability to absorb fluid, including superabsorbent materials.




Additionally, a polyethylene film backing layer


206


is bonded at points


208


to the surface contacting portion


202


. The film backing layer


206


can be formed of polyethylene or any suitable plastic, rubber, other elastomeric, polymeric or other flexible or otherwise suitable and desirable material which may be available. An advantage of using a fluid impervious material for the backing layer


206


is to prevent fluid leakage into and onto the head sub-assembly


300


. Therefore, the use of any essentially fluid or dirt impermeable or impervious material would be useful in this application as backing layer


206


and will, therefore, be claimed within the scope of this patent. It will be known o those skilled in the art that the bonding


208


may be formed by heat sealing or thermo-sealing, various adhesives, any suitable bonding or sealing method, stitching, etc. Thus, absorbent material


204


is retained in a fixed position relative to the lower portion


202


by bonded points


208


.




In a preferred embodiment, one or more portions of the cleaning pad


200


and/or the surface contacting portion


202


and/or the absorbent material


204


comprises a point unbonded web material as described in U.S. Pat. No. 5,858,112 issued Jan. 12, 1999 to Stokes et al. and U.S. Pat. No. 5,962,112 issued Oct. 5, 1999 to Haynes et al. or other material such as described by U.S. Pat. No. 4,720,415 issued Jan. 19, 1988 to Vander Wielan et al. or any superabsorbent material such as described in U.S. Pat. No. 4,995,133 issued February 1991 and U.S. Pat. No. 5,638,569 both issued to Newell, U.S. Pat. No. 5,960,508 issued Oct. 5, 1999 to Holt et al., and U.S Pat. No. 6,003,191 issued Dec. 21, 1999 to Sherry et al., all of which are hereby expressly incorporated by reference herein, in their entirety.




In a preferred embodiment, the cleaning pad


200


and/or the surface contacting portion


202


comprises a spunbond fiber nonwoven web having a basis weight of approximately 68 grams per square meter. The spunbond fibers comprise bicomponent fibers having a side-by-side configuration where each component comprise about 50%, by volume, of the fiber. The spunbond fibers will comprise first and second polypropylene components and/or a first component comprising polypropylene and a second component comprising propylene-ethylene copolymer. About 1% or more or less of titanium oxide or dioxide is added to the fiber(s) in order to improve fiber opacity. The spunbond fiber nonwoven web s thermally bonded with a point unbonded pattern. The nonwoven web is bonded using both heat and compacting pressure by feeding the nonwoven web through a nip formed by a pair of counter-rotating bonding rolls; the bonding rolls comprise one flat roll and one engraved roll. The bonded region of the nonwoven web comprises a continuous pattern that corresponds to the pattern imparted to the engraved roll. Further, the bonded region is applied to the web when it passes through the nip. The bonded region will range between approximately about 27% to about 35% of the area of the nonwoven web and forms a repeating, non-random pattern of circular unbonded regions. Absorbency enhancing or superabsorbent materials, including superabsorbent polymers, powders, fibers and the like may be combined with the cleaning pad


200


.




In a preferred embodiment, the unbonded regions of the cleaning pad material


200


as described above are used as the surface


202


to be placed in contact with the surface to be cleaned


712


. These unbonded regions, laminated or pressed onto the layer of fibers which is opposite the unbonded region, are highly effective at lifting and locking the dirt, dust, debris, hair, spilled or applied fluids, cleaning solutions, etc. In preferred embodiments, the unbonded portions of the material can be imparted with a scrubby or scruffy surface treatment or composition of material, such as a powder, abrasive, cleaning agent, physical texturing of the fibers, hot air or fluid disruption of the unbonded fibers or other portions to enhance their cleaning capacity and efficacy.




In a preferred embodiment, the absorbent material


204


or elsewhere in the pad


200


comprises a laminate of an air-laid composite and a spunbond fiber nonwoven web. The nonwoven web comprises monocomponent spunbond fibers of polypropylene having a basis weight of approximately 14 grams per square meter. The air-laid composite comprises from about 85% to about % kraft pulp fluff and from about 10% to about 15% bicomponent staple fibers. The bicomponent staple fibers have a sheath-core configuration; the core component comprises polyethylene terephthalate and the sheath component comprises polyethylene. The air-laid composite has a basis weight between about 200 and about 350 grams per square meter and an absorbency of between about 8 and about 11 grams per gram. With regard to absorbency, the stated absorbency was determined under no load by placing a 4″×4″ sample in three inches of tap water for three minutes, the sample is then removed from the water and held by a corner allowing it to gravity drip for one minute. The (wet weight—dry weight)/dry weight yields the gram per gram absorbency.




In preferred embodiments of the cleaning pad


204


, PET or other hydrophillic fibers useful for scrubbing are employed. Additionally, nylon fibers are useful as they increase the coefficient of friction when they become wet. Increasing the coefficient of friction between the cleaning pad


200


and the surface being cleaned or coated is useful for better cleaning, coating performance. Any component of the cleaning pad


200


may be composed of microfibers and ultra-microfibers having a denier per filament (dpf) less than or equal to about 1.0.




In a preferred embodiment, the cleaning pad


200


is loaded or doped with micro-encapsulated amounts of cleaning compounds. The cleaning fluid itself


502


can be micro-encapsulated, and individual cleaning compounds can be used separately. These would includes, without limitation: anti-microbial, sanitizing and de-odorizing agents, cleaning agents, waxes, polishes or shining agents, softening agents, friction-enhancing compounds or surfaces, perfumes, etc. multi-phases systems may also be applied to a floor or other surface in this way.




When the cleaning pad


200


is positioned such that the pad portion


304


of the head sub-assembly


300


is aligned with the absorbent material


204


, and the film backing


206


is adjacent the lower surface of the pad portion


304


of the head subassembly


300


, it will be known to those skilled in the art that the rectangular sections


210


can be folded over the lengthwise edges


320


of the pad portion


304


, including the leading edge


352


and the back edge


354


, and pinched into the slotted portions


312


of the pinchers


308


. In this manner, the cleaning pad


200


will be retained on the head portion or assembly


300


in a desired position.




In a preferred embodiment, one or two sections of the absorbent material


202


are removed from the lengthwise portions


320


, resulting in one or more notches


260


in the cleaning pad means


200


. These notches


260


make it easier for the user to attach the cleaning pad or sheet


200


to the cleaning head assembly


300


without flow or delivery of cleaning fluid liquid


502


is not interrupted or impeded. Providing a double notched


360


cleaning pad or sheet


200


makes it possible for the user to orient the cleaning pad in at least two different configurations without obstructing flow of cleaning solution or fluid


502


.




As best shown in

FIG. 4A

, notch


360


located on one or two side panels


210


such as indicated is particularly adapted for use when the contour of the head sub-assembly


300


and the position of the nozzle assembly


700


thereon requires clearance for delivery of cleaning fluid


502


therefrom. This cleaning fluid delivery notch


360


can be shaped or otherwise formed as desired, including perforated section which is tom out by the consumer, a slit portion, various shaped section cut-out,





FIG. 4C

is a representative view of a preferred embodiment of a cleaning pad or sheet


200


of a cleaning system


100


of the present invention. It will be understood that the cleaning pad


200


used with the cleaning system


100


of the present invention may be any useful or desirable cleaning pad or cloth, unwoven, non-woven or woven materials, co-materials, bonded or laminated materials, for any of various structurally distinct construction. Furthermore, any optimum or possible combination or synthesis of the various embodiments of cleaning pads shown in

FIGS. 1

,


4


A-


4


F will be useful herein and, therefore, are included within the scope of this invention.





FIG. 4D

is a representative cross section view of a preferred embodiment of a cleaning pad


230


of a cleaning system


100


of the present invention, such as taken along B—B. It will be understood by the foregoing and the following that this invention includes providing a single layer portion of material for the cleaning pad


230


which is capable of being fluid absorbent and will scrub a surface while maintaining integrity. As described, the single layer portion of material cleaning pad


230


can be formed by any material or material-forming process known, including woven and non-woven materials, polymers, gels, extruded materials, laminates, layered materials which are bonded together integrally and thus form a co-material, fused materials, extruded materials, air laying, etc. additionally, materials which are useful include sponges, fabrics, etc.





FIG. 4E

is a representative cross section view of a preferred embodiment of a cleaning pad


240


of a cleaning system


100


of the present invention. The cleaning pad


240


is formed of discrete sections or portions. Peripheral edge sections


242


are useful for pinching into the pinchers


308


of the head assembly


300


. Adjacent to edge sections can be one or more lengthwise or widthwise orientated strips of material


244


which will have enhanced, preselected, predetermined and other desirable and advantageous properties for cleaning and mopping surfaces.





FIG. 4F

is a representative cross section view of a preferred embodiment of a cleaning pad


250


of a cleaning system


100


of the present invention. The cleaning pad


250


is formed of layers of material or is a single layer of material, as discussed above and elsewhere herein, but there is an enhanced surface contacting side


252


. This enhanced surface contacting layer or portion of cleaning pad


250


can be optimized for providing a cleaning fluid to the surface, such as with micro capsules or encapsulated fluids or agents. The enhanced surface


252


of the cleaning pad


250


can have scrubbing or abrasive qualities. The enhanced surface


252


can also be formed by a mechanical stamping, bonding, pressing, compression, extrusion, sprayed, sputtered, laminated or other surface forming or affecting process.




Furthermore, the upper layer


254


of the cleaning pad


250


will be formed of any suitable material, if different than that of the enhanced surface


252


. In general, however, the upper layer


254


can be formed of a fluid membrane or an impervious or absorbent or other non-absorbent material. Such upper layer


254


can be laminated, heat sealed, fused, compressed with, glued to or otherwise in contact with the surface contacting portion


252


.




It will be understood that various absorbent materials


204


are able to absorb and hold fluids, preventing dripping or “squeeze-out”, even under applied pressure. Thus, as a user uses the system


100


, the cleaning pad


200


will absorb spilled or applied fluids, including cleaning fluids, polishes, special surface coatings, etc. As the user continues through the cleaning experience, whereas conventional materials may tend to allow the absorbed fluid to be re-released, such as at the sides, front or back of the drawing movement of the head assembly


300


. This absorbent material


204


or other portion of the cleaning pad


200


will be enhanced to prevent release, drippage or squeeze-out of fluid absorbed therein.




In a preferred embodiment, an internal or external or combination cage, frame, ribcage, scrim or scrim assembly for providing an enhanced structure to the cleaning pad


200


will be used. This scrim or internal frame system for the cleaning pad


200


or the absorbent portion


204


thereof, is intended to provide a structure such that fluid can be absorbed into the cleaning pad


200


but fluid release is avoided. The scrim can also take the form of an open-textured or fishnet-type knit material. The open weave or mesh of the scrim material enhances the capacity to hold, lift and lock or other wise entrap and remove dirt, dust, hair, lint, fuzz, and other debris or soils to be removed by the system


100


. The scrim material, being a rigid, more durable, stiffer or thicker material than other portions of the cleaning pad


200


, will prevent the cleaning pad


200


from being compressed during use, or otherwise, such that the fluid absorbed into the absorbent portion


204


or elsewhere on the cleaning pad


200


will not be squeezed out. International Publication Number WO 98/42246 published Oct. 1, 1998 describes additional embodiments of a cleaning implement comprising a removable cleaning pad


200


, including a scrim and scrim portion for scrubbing, and is incorporated herein in its entirety by reference.




Thus, it will be understood that a preferred embodiment of the cleaning pad


200


of the present invention includes any suitable open pore, burlap or fishnet type sponge structure for snagging, or collecting particulate. Such cleaning pad


200


can be enhanced by providing embossing


203


(as best shown in

FIG. 4G

) and/or providing slits or pre-cut holes, openings, slots or other apertures, with or without removing material when creating those openings. The surface contacting portion


202


of a cleaning pad


200


can be sliced or slotted prior to assembly, if using more than one component. In a preferred embodiment, the cleaning portion


202


or other portion of the pad


200


is a robust material marketed by PGI as Lavette Super.




In a preferred embodiment, the cleaning pad or sheet


200


comprises strips or stripes of scrubbing or abrasive material. Such abrasive will be surface-safe, so as not to damage the finish, polish or other desirable qualities of a smooth floor or other surface to be cleaned




In preferred embodiments, the cleaning pad


200


has an absorbent portion


204


which is comprised of a plurality of layers of absorbent material. The layers can be formed by individual slices, a single, rolled section of material which is simply flattened into a layered, absorbent portion


204


. As described, such can be formed of rayon, polyester, nylon material, pulp, combinations and composites and multi-and bi-component materials can be used.





FIG. 4G

is a representative cross section view of a preferred embodiment of a cleaning pad


200


and 4 different embossing patterns


203


overlaid the surface contacting portion


202


of a cleaning system


100


of the present invention. The surface contacting portion


202


can contain apertures


203


designed to scoop up and entrap dirt, hair, crumbs, and dust. Aperture designs


203


include many, such as those shown as A, B, C, and D. The aperture designs


203


shown are merely representative of a few of the possible designs, and while others will become apparent to those skilled in the art, they will be covered within the scope and purview of the present invention.





FIG. 5A

is a representative exploded view of a mid portion


400




a


of a handle sub-assembly


400


such as shown in

FIGS. 1 and 2

of a cleaning system


100


of the present invention. It will be known based on the foregoing and the following that the mid portion


400




a


of the handle sub-assembly


400


can have various embodiments, and but essentially a single preferred embodiment are described herein. The handle sub-assembly


400


consists of a shaft section


410


with a sleeve member


420


pressed onto place at either end. Further, it will be known to those skilled in the art that additional means for securing the sleeve members


420


into the ends of the shaft sections


410


will be available, including threaded ends, pins, welding, other types of press fittings, compression and expansion fittings or adhesives, and other common or custom coupling or attachment means, etc.





FIG. 5B

is a representative isometric view of a preferred embodiment of a shaft section


410


of a handle sub-assembly


400


of a cleaning system


100


of the present invention. The tubular shaft section


410


can be formed of any of a variety of materials and methods, including but not limited to the following materials and methods of forming those: glass, paper, cardboard, wood, any metals including steels, aluminum, titanium, alloys including chrome, molybdenum, plastics, composites including fiber glass, formica, natural and synthetic, man-made materials, canes, tubular members made of carbon components, crystals, fibers, alloys, etc., by extrusion, pressing, braking, rolling sheet portions, stamping, carved, otherwise shaped, formed, prepared and/or assembled.





FIG. 5C

is a representative isometric view of a preferred embodiment of a shaft coupling


430


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.

FIG. 5D

is a representative isometric view of a preferred embodiment of a sleeve member


420


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.




The threaded shaft coupling member


430


has one or more helically threaded portions


426


which align and thread into matching threaded portion


424


in the sleeve member


420


. It will be apparent, therefore, that by coupling multiple shaft sections


410


together with shaft coupling members


430


between different shaft sections


410


, a handle sub-assembly


400


having essentially any desired length or other geometry may be obtained. Additionally, an opening or hole


428


extends through the coupling member


430


.





FIG. 5E

is a representative view of a preferred embodiment of a push rod


440


such as of a mid-portion


400




a


handle sub-assembly


400


of a cleaning system


100


of the present invention. The push rod


440


extends through holes


422


passing through the sleeve members


420


and through the openings


428


through the coupling members


430


. Local deformations


442


at either end of the push rod


440


serve as detents or stops for controlling translation of the push rod


440


as desired.





FIG. 5F

is a representative view of a preferred embodiment of a telescoping shaft section


410




a


of a handle sub-assembly


400


(as shown in

FIGS. 1 and 2

) of a cleaning system


100


of the present inventions.




It will be understood by the foregoing and the following that the handle sub-assembly


400


of a cleaning system


100


can comprise one or more shaft sections


410


in a coupled, hinged, telescoping, collapsible, expanding or other configuration. A plurality of telescoping or collapsing shaft sections


410


in combination is space-saving, convenient to use and economical to manufacture, and is included within the scope of the present invention.





FIG. 6A

is a representative isometric view with hidden lines of a preferred embodiment of a yoke section


450


and a universal joint


302


of a handle sub-assembly


400


of a cleaning system


100


of the present invention. The yoke section


450


can be formed by injection molding, extrusion, etc. A coupling portion


452


is adapted for coupling to the universal joint


302


which couples to the head assembly


300


as shown in FIG.


1


. Thus, upward and downward motion of the handle assembly


400


can be achieved. Furthermore, by mounting the universal joint


302


onto the head assembly


300


, the universal joint


302


can swivel and the handle assembly


400


can move laterally. A central opening


490


through the yoke section


450


is particularly useful for passing a fluid delivery tube


504


through for attachment of a nozzle sub-assembly


700


to a head portion


300


.





FIG. 6B

is a representative exploded view of a preferred embodiment of a holster sub-assembly


470


of a cleaning system


100


of the present invention.

FIG. 6C

is a representative isometric view of left side cradle portion


472


and right side cradle portion


474


of a preferred embodiment of a holster sub-assembly


470


of a cleaning system


100


of the present invention.




The left side cradle portion


472


and right side cradle portion


474


can be injection or blow molded of rigid plastic. Tab portions, mating adhesion points, or other coupling means on the mating faces of the left side cradle portion


472


and right side cradle portion


474


couple the cradle portions together detachably or permanently.




As shown in

FIG. 6B

, cylindrical slide member


460


fits within hollow internal opening


462


at the proximal end


494


of the tubular section


492


. Therefore, the slide member


460


is moved distally through the hollow internal opening


462


at the end of the tubular section


492


. Distally, it engages bearingly upon valve lever


478


or other structure extending trans-axially through or at least into tubular section


492


as shown. Proximally, a shaft coupling member


496


retains the slide member


460


, which is biased proximally by spring


498


or other biasing member, disposed within the opening


462


of tubular shaft section


492


between the proximal end portion


461


of the slide


460


and the biasing arm


475


of the lever portion


478


.





FIG. 7A

is a representative exploded view of a preferred embodiment of a proximal end


501


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.

FIG. 7B

is a representative section view of a preferred embodiment of a proximal end


501


of a handle sub-assembly


400


of a cleaning system


100


of the present invention.




As shown, the right handle portion


510


couples with the left handle portion


512


through detachable or permanent mating means


514


. Together with an optional overmolded portion


520


, the three sections form an ergonomic hand grip for the distal end


500


of the handle assembly


400


. As shown, trigger member


402


is retained within the assembly


500


with trigger pin


560


. First spring means


562


biases the trigger in a set position.




As shown, upper portion


532


of the collar portion


530


engages the distal ends


534


of right and left handle portions


510


and


512


, respectively. Thus, handle coupling


540


is retained between the collar


530


and the right and left handle portions


510


and


512


, respectively, and slides within proximal shaft portion


564


. Pull rod


440


extends through handling coupling


540


and proximal shaft portion


564


. Second spring means


566


is positioned over the pull rod


440


retained in position between slide stop


442


. At a distal end, shaft sleeve


420


, as shown in

FIGS. 5A and 5D

, couples to proximal shaft portion


564


, with shaft coupling member


430


threadingly engaged thereto, as shown in

FIGS. 5A and 5C

.




As trigger


402


is squeezed manually or otherwise, bearing surface


542


on trigger


402


bears thrustingly upon proximal end


544


of handle coupling


540


to drive the handle coupling


540


distally in direction B. The distal end


546


of handle coupling


540


bears upon push rod


440


through second spring means


566


. In a preferred embodiment, the handle assembly


501


is automatically self-adjusting. Upon initial assembly, a first draw on the trigger


402


sets the correct distances for trigger travel as it translates to activation of the valve assembly


800


on the reservoir


500


. The action is a modified ratchet mechanism as found on caulking guns and other extrusion or pump devices.





FIG. 8A

is a representative exploded view of a preferred embodiment of a cleaning fluid reservoir


500


and valve sub-assembly


800


with flexible fluid delivery tubing


504


and nozzle assembly


700


of a cleaning system


100


of the present invention.

FIG. 8B

is a representative section view of a preferred embodiment of a cleaning fluid reservoir


500


and valve sub-assembly


800


with flexible fluid delivery tubing


504


.

FIG. 8C

is a representative upper isometric view of a preferred embodiment of a valve cap portion


860


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.

FIG. 8D

is a representative lower isometric view of a preferred embodiment of a valve cap portion


860


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.

FIG. 8E

is a representative isometric view of a preferred embodiment of a flex dome portion


830


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.

FIG. 8F

is a representative isometric view of a preferred embodiment of a valve post


810


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.

FIG. 8G

is a representative section view of a preferred embodiment of a valve post


810


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.

FIG. 8H

is a representative detail view of a preferred embodiment of a dip tube


804


and duck bill valve


840


of a valve sub-assembly


800


of a cleaning system


100


of the present invention.




The valve sub-assembly


800


essentially comprises, in a preferred embodiment, a retaining cap portion


802


which fits over the neck


580


of a fluid reservoir Ascending, when in operating position, from the retaining cap portion


802


there is an elongated dip tube


804


with a duck-bill type flow restrictor or valve


806


at the distal end of the dip tube


804


.




The outer peripheral edge


822


of the valve cap portion


860


is seated onto an inner flange


824


of the retaining cap portion


802


. The valve post


810


is disposed within the central opening


826


through the valve cap portion


860


, and the flex dome portion


830


is mounted opposite the valve cap portion


860


with the valve post


810


extending through the assembly


800


. In the normally closed position, as shown in

FIG. 8C

, a first sealing portion


812


of the valve post


810


mates with the upper lip


828


of the central opening


826


and prevents flow through the opening


818


and through the exit port


808


.




However, when the valve post


810


is moved upwards as shown by directional indicating arrow C, then the fluid


502


is allowed to flow through opening


818


and through exit port


808


. It will be understood that the flex dome portion


830


serves to maintain the valve assembly


800


in a normally closed position, i.e., with the first sealing portion


812


seated firmly against the upper lip


828


of the central opening


826


. As the flex dome


830


flexes, the valve post


810


moves axially within the central opening


826


through the valve cap portion


860


.




Thus, it will be apparent from the foregoing and the following that as cleaning fluid


502


flows out of the fluid reservoir


500


, in order to prevent creating a vacuum in the fluid reservoir


500


while dispensing fluid, thereby interfering with liquid flow by gravity, dip tube


804


which is seated into the side opening


840


allows air to enter the fluid reservoir


500


. Air vent opening


842


in flex dome portion


830


provides open communication with the atmosphere through dip tube


804


. The duck bill valve


806


or other fluid restrictor means prevents flow of cleaning fluid


502


into the dip tube


804


while at the same time permitting flow of air into the fluid reservoir


500


to replace the volume of cleaning solution or fluid


502


utilized. Thus it will be understood that the system


100


described herein operates by gravity flow of the cleaning fluid through the valve post


810


based upon a pressure head created by remaining fluid in the fluid reservoir


500


.





FIG. 8I

is a representative isometric view of another preferred embodiment of a valve sub-assembly


800




a


of a cleaning system


100


of the present invention.

FIG. 8J

is a representative isometric section view of another preferred embodiment of a valve sub-assembly


800




a


of a cleaning system


100


of the present invention.

FIG. 8K

is a representative isometric section view of yet another preferred embodiment of a valve sub-assembly


800




b


of a cleaning system


100


of the present invention. It will be understood that the valve assembly


800




a


includes the duck bill valve portion


806


without the dip tube portion


804


of the prior embodiments. In yet another preferred embodiment, the valve assembly


800




b


comprises a ball and spring-type check valve


807


. It will be understood that other means for venting the fluid reservoir


500


will also be included within the scope of the present invention.




In either case, the duck bill valve


806


or the ball and spring-type check valve


807


or other, as fluid flow trickles out of the system, the volume of the remaining fluid within the fixed-volume reservoir becomes smaller. In order to ventilate the reservoir


500


as the system is in operation, i.e., to maintain essentially atmospheric pressure therewithin as the cleaning fluid


502


flows out of the reservoir


500


, once a slightly negative pressure is achieved which is sufficient to overcome the closing force of the valve subassembly


800


or


800




a


or


800




b,


flow of air from the atmosphere flows in a single direction into the reservoir


500


, thereby maintaining essentially atmospheric pressure within the reservoir


500


at all times. This system will also provide a uniform flow of cleaning fluid


502


out of the reservoir


500


.





FIG. 9A

is a representative upper side view of a preferred embodiment of a cleaning fluid reservoir


500


of a cleaning system


100


of the present invention.

FIG. 9B

is a representative lower side view of a preferred embodiment of a cleaning fluid reservoir


500


of a cleaning system


100


of the present invention.




It will be understood that the fluid reservoir


500


will contain any desired cleaning fluid or solution


502


, including water, etc. In the event that the fluid reservoir


500


is not used with the system


100


, in the example of spare or inventories of cleaning fluid reservoirs


500


, the reservoirs


500


can be closed using a standard or custom closure cap.




It will be understood by those skilled in the art, based upon the foregoing and upon the following, that the liquid cleaner


502


in the fluid reservoir


500


is essentially water, optionally with low levels of active and/or inactive ingredients. Such cleaning fluid system.


502


will be comprised of surfactants and/or solvents, perhaps combined with a water soluble polymer, such as polyacrylate, which actually acts like a clear floor wax. Other cleaning enhancers, floor polishes, anti-streaking agents, fragrances, etc. may be useful in such system


502


.




In a preferred embodiment, the cleaning solution provides a no-rinse, single layer, one-step method for cleaning and polishing surfaces including walls, floors, ceilings, leaving a streak-free, non-tacky, clean surface non-attractive to dirt, soils, debris, etc. The device of the present invention ca be used with a single, apply and swipe off solution that cleans without the need to rinse, and which leaves a shine and is not tacky or sticky. In a preferred embodiment, the cleaning fluid


502


comprises a sanitization fluid which serves to sanitize the surface being cleaned, coated or otherwise covered. In preferred embodiments, the cleaning fluid


502


comprises deodorizing and/or odorizing components.




The advanced cleaning system of the present invention


100


will be particularly suited for cleaning, polishing, or applying a cleaning, shining or other fluid to wood, tile, marble, vinyl, floor covering, hard surfaces, asphalt tile, glass terrazzo, slate, rock, metallic, polymeric, composite or other surfaces.




In a preferred embodiment, the valve sub-assembly


800


of a cleaning system


100


of the present invention is designed such that air does not flow through dip tube


804


and across restrictor valve


806


into fluid reservoir


500


until a certain predetermined volume of liquid has been withdrawn from the reservoir. As the cleaning fluid


502


flows through the system and out the nozzle assembly


700


, a slight vacuum develops within the empty space above the remaining liquid


502


in the reservoir


500


, before air enters the system to fill the vacuum. The valve subassembly


800


becomes a flow control valve for the cleaning fluid


502


by controlling the air flow into the reservoir


500


and/or the cleaning fluid


502


flow out of the reservoir


500


. This method of controlling the flow of cleaning fluid through the system


100


will include other means for controlling the flow, including other control valves, manual, battery or electrically driven or actuated pumps, aerosol mechanism, etc., and will be included within the scope of this invention.




In a preferred embodiment, the reservoir means


500


is keyed, as shown, to fit into the holster assembly


600


in a particular way. This permits orientation of the valve assembly


800


in the holster assembly


600


as desired. The key means can also comprise a locking mechanism to retain the reservoir


500


within the holster portion


600


. This locking mechanism can be part of the reservoir


500


, such as a clamp, clip, groove or slot with mating portion on the handle portion


400


somewhere, or the locking means can be mounted to or otherwise part of the handle portion


400


, such as a clamp, spring-loaded clip, or equivalent secured to shaft section


410


or elsewhere on the system. Based on the foregoing, any combination of locking means and/or keying means for the reservoir


500


to the system


100


is included within the scope of the present invention.




As best shown in

FIGS. 1

,


6


B,


6


C,


8


A and


9


A, the removable coupling means, a system for conveniently coupling and detaching the reservoir, comprises a shaped holster portion with a keyed locking means adapted to receive and lock into placea cleaning fluid reservoir with a correspondingly-shaped mating portion thereon. As shown in

FIGS. 1 and 11

, the reservoir portion


500


seats inside the cradle or holster


600


. The removable reservoir


500


has an upper portion


506


having a slightly smaller geometry than its lower portion


508


, such that the reservoir location is positioned by stepped portion


548


within the cradle portion


600


. The outer edge


554


of the cradle portion


600


firmly seats the reservoir means


500


. An external groove


550


located on a peripheral portion of the cradle portion


600


with a correspondingly-shaped mating portion


552


on the reservoir


500


accommodates the elongated shaft section


400




a


or handle


400


at an angle as shown.




In a preferred embodiment, the reservoir


500


has 2 or more compartments, these can be used for containing various chemicals, compounds, cleaners, shining agents, water, etc. If there are 2 chambers, and there is a mixing or common sprayer head, then 2 different liquids can be dispensed, for example, an oxidant bleach in one, a chelating agent in the other (see U.S. Pat. No. 5,767,055 issued Jun. 16, 1998 to Choy, incorporated herein by reference, in its entirety). These can be individually or commonly actuated, with selection means adapted to the specific type of reservoir or multiple-reservoir system used. Multi-chamber reservoirs will also be included within the scope of the present invention.





FIG. 10A

is a representative upper isometric view of a preferred embodiment of a top portion


702


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.

FIG. 10B

is a representative lower isometric view of a preferred embodiment of a top portion


702


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.

FIG. 10C

is a representative upper isometric view of a preferred embodiment of a lower portion


704


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.

FIG. 10D

is a representative lower isometric view of a preferred embodiment of a lower portion


704


of a nozzle sub-assembly


700


of a cleaning system


100


of the present invention.




In a preferred embodiment, ergonomic or high-friction finger grip portions


707


of lower nozzle portion


704


enhance case of use. It will be understood that these may be material such as rubber or other suitable polymer or other material stubs, appliques or laminates. They could also comprise deformations or protrusions or other formed, shaped or integrated means, as shown.




The snap means


706


or other means for mounting the nozzle


300


to the head assembly


300


can be replaced with any equivalent, including o-ring mounts, snap mounts, screw in, threaded or bayonet mounted, with or without spring-loaded mechanism, as may be most desirable for enhancing utility. A break-away or pop-off, snap-on nozzle assembly


700


will prevent damage to the nozzle assembly


700


, the head assembly


300


, or to furniture, drapery, etc. Such will also be useful for storage of the system


100


.




As described above, manual activation of the finger trigger


402


causes pull rod


440


to be axially moved distally, the linkages between the proximal shaft section


564


and the mid section


400




a


and between the mid section


400




a


and the tubular shaft section


492


of the causing the pull rod


440


to bear distally upon slide


460


. As slide


460


is moved distally disposed within the opening


462


of tubular shaft section


492


, lever


478


is pivoted so as to bear upwardly against the flex dome portion


830


of the valve sub-assembly


800


. As the valve post


810


is un-seated, fluid flows downwardly, by force of gravity, from reservoir


500


, through valve post


810


, central opening


826


of valve cap


860


, flexible delivery tubing


504


, and nozzle assembly


700


.




It will be understood that in another preferred embodiment, the flex dome portion


830


can be replaced with a spring loaded or other biased, pumping means.




In a preferred embodiment, the seals of the valve post


810


can be enhanced, such as through the use of o-rings, flat seals, cone seals, quad surface and quad ring seals, gland seals, etc.




As described above, the present system is a gravity-fed system, although manually pumped and aerosol or other pressurized delivery systems are included Within the scope of the present invention and are claimed herein. As cleaning fluid flows through delivery tube


504


, it will emerge from the nozzle assembly


700


as a trickle, cascade, dribble, drip, drizzle, drop, dispersion, seep, spray, stream, sprinkle or other emission having any predetermined or random flow pattern


710


. The flow patter


710


may also be varying or modulating. Either one or both of the upper portion


702


and the lower portion


704


of the nozzle assembly


700


has a means


706


for coupling the assembly


700


together, i.e., for coupling a first portion


702


and a second portion


704


, as well as for coupling a nozzle assembly


700


to the head sub-assembly


300


, including a snap, groove, bayonet mount, mating, helically threaded grooves, hook and loop material (Velcro®) or other attachment mechanism or means. The nozzle


700


could also, in a preferred embodiment, be formed integrally within the head assembly


300


, such as comprising one or more unitary molded portions, such that a delivery tube


504


plugs into or otherwise ports directly thereinto.




In a preferred embodiment, the nozzle


700


minimizes vapors, misting, fogging and/or other phase change loss of the cleaning solution during dispensing the fluid


502


.




Flow through the orifices


708


of the lower portion


704


or any other portion or portions of the nozzle assembly


700


results in a flow pattern


710


as shown in

FIGS. 10E-10F

. In a preferred embodiment, the orifices


708


are about 0.5 millimeters in diameter, or more or less, and are directed directly outward, forward, downward, at an angle, to the front, back, side or other, etc.




In a preferred embodiment, the nozzle assembly


700


results in a 5-stream trickle pattern with the following specifications:




















Stream




Azimuth Angle




Elevation Angle













Single




      0° 




−27°







Pair




+/−43°  




−19°







Pair




+/−71.6°




−15°















Based on the foregoing, it will be understood that within the scope of the present invention, the direction of the flow of cleaning fluid


502


as it emerges from an orifice


708


on the nozzle assembly


700


can vary from an angle between about parallel to the floor, or other surface to be cleaned, to about 30 degrees above parallel, to about 30 degrees below the parallel. In terms of flow pattern of the cleaning fluid


502


, the flow can be directed upward, to form an arching trickle or stream, or it can be directed parallel to the surface, or it can be directed somewhat toward the surface to be cleaned.




In a preferred embodiment, the flow of cleaning fluid


502


through the nozzle assembly


700


is optimized to provide an even, uniform distribution, trickle pattern of cleaning fluid


502


in front of the cleaning head assembly


300


. The optimum cleaning fluid pattern is a circular area in front of and to the sides in front of the head portion


300


. In another preferred trickle distribution pattern, the cleaning fluid


502


is dispensed evenly, in a straight line, essentially in front of the cleaning head portion


300


. Flow of cleaning fluid


502


is adequate through all of the orifices


708


, rather than being insufficient at the sides. This embodiment is an improvement over systems in which trickle of fluid at the side portions might be slightly less or event totally insufficient, whereas the flow in the center of the nozzle is adequate, due to greater pressure drop through the outside orifices.





FIG. 10E

is a representative top view of a preferred embodiment of a flow pattern


710


of cleaning fluid


502


flowing through the nozzle sub-assembly


700


of a cleaning system


100


of the present invention.

FIG. 10F

is a representative perspective view of a preferred embodiment of a flow pattern


710


of cleaning fluid


502


flowing through the nozzle sub-assembly


700


of a cleaning system


100


of the present invention.




As viewed from above, as shown in

FIG. 10E

, the flow pattern


710


is outwardly diverging. As viewed from the side in a cross section view, the flow pattern


710


is semi-cone shaped. It will be understood that while fluid may emerge at an angle directed toward or away from or perpendicular to the surface to be cleaned


712


, i.e., the floor, the system


100


described herein is primarily a gravity-fed system. In other words, fluid emanating from the nozzle assembly will have an initial direction of flow which may or may not include vertical components, i.e., the fluid directed downward perpendicular to the plane of the floor


712


, and would also have some horizontal components, i.e., directed either directly outwardly perpendicular to the surface to be cleaned


712


or directed somewhat toward the surface


712


. Furthermore, as a result of the force of gravity acting upon that fluid flow, the flow will develop vertical directional components therein.




Another unique aspect of the present invention is the virtually endless possibility of variations in flow pattern achievable using a nozzle assembly


700


such as shown and described herein. Any known or new and unique variation in nozzle design, including unitary design formed by molding, casting, turning or milling, or any other material additional or removal process, or any multi-section design formed by any of the preceding. Fluid can flow through one or more orifices


708


directed at any angle or angles toward the floor or other surface to be cleaned


712


, or at any angle or angles directly perpendicular to the surface


712


, or at any angle or angles between 0 and 90 degrees from directly up and away from the floor, although for a floor cleaning system, the latter type would potentially be of less utility.





FIG. 11

is a representative schematic view of a preferred embodiment of a method of assembly of a cleaning system


100


of the present invention. From the foregoing and the following, it will be understood that the cleaning system


100


of the present invention includes and claims to be a fully assembled system and method of use, as well as a system which can be assembled, disassembled, is telescoping or collapsible, or otherwise portable and/or compressible in overall largest dimension.




The present cleaning system


100


invention includes, as described herein, one or more proximal handle assemblies


500


, one or more shaft sections


410


of a handle sub-assembly


400


, a holster sub-assembly


470


or other similar functional means, a yoke section


450


or similar functional means, a head sub-assembly


300


or similar functional means, and a cleaning fluid reservoir


500


or similar functional means having a fluid delivery tube


504


or similar functional means and a nozzle assembly


700


which mounts onto the head assembly


300


or similar functional means.




In a preferred embodiment, a kit


100


for wet and/or dry cleaning includes one or more proximal handle assemblies


500


, one or more shaft sections


410


of a handle sub-assembly


400


, a holster sub-assembly


470


or other similar functional means, a yoke section


450


or similar functional means, a head sub-assembly


300


or similar functional means, and a cleaning fluid reservoir


500


or similar functional means having a fluid delivery tube


504


or similar functional means and a nozzle assembly


700


which mounts onto the head assembly


300


or similar functional means.




In a preferred embodiment, the system comprises a re-usable handle sub-assembly


400


, one or more replaceable cleaning pads


200


. Additionally, the handle sub-assembly


400


includes the holster sub-assembly


600


. The fluid reservoir


500


can be provided to the user sealed or temporarily closed. Additionally, the nozzle assembly


700


, fluid delivery tube


504


and/or valve assembly


800


can be replaceable or non-replaceable, and can be provided with every reservoir


500


cleaning fluid


502


refill, or separately or otherwise.




The method for assembling the kit


100


or cleaning system


100


of the present invention includes the following steps, not intended to be exhaustive, necessary, or all-inclusive and without any other imitations presumed thereby:




coupling temporarily or permanently one or more shaft sections


410


together;




coupling temporarily or permanently one or more holster assemblies


600


to the system


100


;




coupling temporarily or permanently one or more yoke sections


450


to the system


100


;




coupling temporarily or permanently one or more head assemblies


300


to the system


100


;




coupling temporarily or permanently one or more proximal handle assemblies


500


to the system


100


;




installing temporarily or permanently one or more fluid reservoirs


500


, each having its own associated one or more fluid delivery tubes


504


and one or more nozzle assemblies


700


, into the one or more holster assemblies


600


;




mounting temporarily or permanently one or more of the nozzle assemblies


700


of the one or more fluid reservoirs


500


onto the one or more of the head assemblies


300


;




securing temporarily or permanently one or more cleaning pads


200


or cleaning cloths


200


to the one or more head assemblies


300


with the cleaning pad retaining means


308


;




placing the cleaning pad


200


or cleaning cloth


200


onto the surface to be cleaned


712


and moving it back and forth one or more times over a portion of the surface to be cleaned


712


;




dispensing an initial volume of cleaning fluid


502


onto the surface to be cleaned


712


and cleaning the surface to be cleaned


712


therewith;




dispensing additional volumes of cleaning fluid


502


onto the surface to be cleaned


712


and repeat cleaning the surface to be cleaned


712


;




absorbing dust, dirt, debris, spilled fluids or dispensed cleaning fluid


502


onto the cleaning pad


200


or cloth


200


;




replacing temporarily or permanently one or more cleaning pads


200


or cleaning cloths


200


on the one or more head assemblies


300


with the cleaning pad retaining means


308


;




replacing temporarily or permanently one or more fluid reservoirs


500


into the one or more holster assemblies


600


; and




disassembling the wet cleaning kit


100


or cleaning system


100


for transportation, storage, or as desired.




Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Although any methods and materials similar or equivalent to those described can be used in the practice or testing of the present invention, the preferred methods and materials are now described. All publications and patent documents referenced in the present invention are incorporated herein by reference.




While the principles of the invention have been made clear in illustrative embodiments, there will be immediately obvious to those skilled in the art many modifications of structure, arrangement, proportions, the elements, materials, and components used in the practice of the invention, and otherwise, which are particularly adapted to specific environments and operative requirements without departing from those principles. The appended claims are intended to cover and embrace any and all such modifications, with the limits only of the true purview, spirit and scope of the invention.



Claims
  • 1. A gravity-fed cleaning system with replaceable cleaning fluid reservoir, the cleaning system comprising:a handle portion, the handle portion having a proximal end and a distal end, the handle portion further including a housing, the housing adapted to receive a replaceable cleaning fluid reservoir; a cleaning head portion coupled to the handle portion with a yoke section, the cleaning head portion further comprising mechanical secure for retaining a removable cleaning pad, the cleaning head portion further comprising a nozzle with a plurality of orifices, the nozzle removably mounted to the head portion; and a replaceable cleaning fluid reservoir received within the housing, the cleaning fluid reservoir fluidically coupled to the nozzle such that cleaning fluid is controllably allowed to flow via gravity through the removable nozzle in a plurality of individual streams onto the surface to be cleaned in front of the cleaning head portion.
  • 2. The cleaning system of claim 1 further comprising a cleaning pad.
  • 3. The cleaning system of claim 2 in which the cleaning pad comprises an absorbent portion.
  • 4. The cleaning system of claim 2 in which the cleaning pad comprises a scrubbing portion.
  • 5. The cleaning system of claim 2 in which the cleaning pad comprises a fluid transfer barrier portion.
  • 6. The cleaning system of claim 2 in which the cleaning pad comprises an apertured portion for retaining soil and debris.
  • 7. The cleaning system of claim 2 in which the cleaning pad comprises an apertured surface for retaining soil and debris.
  • 8. The cleaning system of claim 2 in which the cleaning pad comprises a scrim portion for retaining soil and debris.
  • 9. The cleaning system of claim 2 in which the cleaning pad comprises a scrim portion for surface scrubbing and removal of soil and debris.
  • 10. The cleaning system of claim 2 in which the cleaning pad comprises a scrim portion for retaining fluid.
  • 11. The cleaning system of claim 2 in which the cleaning pad comprises a notched portion for permitting flow of cleaning fluid from the cleaning head portion to the surface to be cleaned.
  • 12. The cleaning system of claim 1 in which the cleaning head portion is essentially rectangular in shape.
  • 13. The cleaning system of claim 1 in which the mechanical secure for retaining a removable cleaning pad comprises a plurality of flexible, slotted pincher members.
  • 14. The cleaning system of claim 1 in which the handle portion further comprises a finger-actuated trigger mechanism for controllably dispensing cleaning fluid.
RELATED INVENTIONS

This Application is related to and incorporates herein by reference, in its entirety, U.S. Provisional Application Ser. No. 60/192,040 filed Mar. 24, 2000 entitled CLEANING SYSTEM, and claims any and all benefits to which it is entitled therefrom.

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