Operations performed and equipment utilized in conjunction with a subterranean production often requires one or more different types of valves. One such valve is a ball valve. A ball valve is a type of valve that uses a spherical ball valve member as a closure mechanism. The ball valve member has a bore there through that is aligned with the direction of flow when the valve is opened and misaligned with the direction of flow when the valve is closed.
Ball valves have many applications in well tools for use downhole in a wellbore, for example, as formation tester valves, safety valves, and in other downhole applications. Many of these well tool applications use a ball valve because their ball valve members can have a large bore for passage of tools, tubing strings, and flow, yet may also be compactly arranged. For example, ball valves may have a cylindrical outer profile that corresponds to the cylindrical outer profile of the remainder of the tools that it associates with.
When the ball is in the “closed” position, it typically seals against a seat and does not allow fluid to pass through it. When the ball is in the “open” position (e.g., rotated through an angle of about 90°), it allows fluid to pass through it. Debris and/or other objects may be present in an open valve. As the valve begins to close, the debris and/or other objects therein may cause problems with the valve fully closing. Therefore, there exists a need for a ball valve or ball valve assembly that can better handle the debris and/or other objects.
Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
In the drawings and descriptions that follow, like parts are typically marked throughout the specification and drawings with the same reference numerals, respectively. The drawn figures are not necessarily, but may be, to scale. Certain features of the disclosure may be shown exaggerated in scale or in somewhat schematic form and some details of certain elements may not be shown in the interest of clarity and conciseness. The present disclosure may be implemented in embodiments of different forms. Specific embodiments are described in detail and are shown in the drawings, with the understanding that the present disclosure is to be considered an exemplification of the principles of the disclosure, and is not intended to limit the disclosure to that illustrated and described herein. It is to be fully recognized that the different teachings of the embodiments discussed herein may be employed separately or in any suitable combination to produce desired results.
Unless otherwise specified, use of the terms “connect,” “engage,” “couple,” “attach,” or any other like term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements and may also include indirect interaction between the elements described.
Unless otherwise specified, use of the terms “up,” “upper,” “upward,” “uphole,” “upstream,” or other like terms shall be construed as generally toward the surface of the formation; likewise, use of the terms “down,” “lower,” “downward,” “downhole,” or other like terms shall be construed as generally toward the bottom, terminal end of a well, regardless of the wellbore orientation. Use of any one or more of the foregoing terms shall not be construed as denoting positions along a perfectly vertical axis. Unless otherwise specified, use of the term “subterranean formation” shall be construed as encompassing both areas below exposed earth and areas below earth covered by water, such as ocean or fresh water.
The description and drawings included herein merely illustrate the principles of the disclosure. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described or shown herein, embody the principles of the disclosure and are included within its scope.
The present disclosure acknowledges the problems inherent to cutting coil tubing, wireline, slickline, etc. positioned in a valve assembly (e.g., in a subsea safety system). The present disclosure further acknowledges the importance of being able to safely shut in a well with a subsea safety system even while coil tubing or wireline is located in the bore of the well. For instance, the coil tubing, wireline, slickline, etc. must be quickly and precisely severed as the safety valve closes and seals the well. The current practice is to use high pressure on the subsea safety system close lines to accomplish a cut. The high pressure is applied to a piston that imparts force to rotational pins connected to a ball valve. The present disclosure further acknowledges that the high forces required to cut the coil tubing, wireline, slickline, etc. can produce loads on the rotation mechanism sufficient to damage to the valve (e.g., typically the damage is to pins, ball and trunnions used to rotate the ball valve).
Based upon the foregoing acknowledgments, the present disclosure has, for the first time, designed a valve assembly that splits up the normal rotation motion from the cutting rotational motion. An improved valve assembly according to the disclosure, thus, permits the cutting actuator to apply loads to the ball valve at the outer edge of the ball away from the center of rotation, thus increasing the potential cutting capacity of the valve.
A valve assembly, in accordance with the principles of the disclosure, includes a valve body having inlet and outlet flow passageways connected by a valve chamber. The valve assembly additionally includes a ball valve member having a bore there through creating a ball/bore interface, the ball valve member located in the valve chamber for selective rotation between the valve open and valve closed positions to control flow through the valve assembly. According to the disclosure, the valve assembly additionally includes a linear actuation member slideable to engage proximate the ball/bore interface to assist in moving the ball valve member to the valve closed position. In accordance with one embodiment, the linear actuation member is a separate secondary linear actuation member, and the valve assembly additionally includes a primary actuation member. In this configuration, the primary actuation member rotates the ball valve member from the valve open position toward the valve closed position, and the secondary linear actuation finalizes the movement of the ball valve member to the valve closed position.
Thus, a valve assembly according to the disclosure incorporates a linear actuation member that produces additional rotational force to the ball valve when a cut is necessary. The linear actuation member, in one example, acts on the outer edge of the ball/bore interface after the valve is partial closed delivering significant additional rotational torque to the ball at a point when it could be cutting coil tubing, wireline, slickline, etc. The force to operate the linear actuation member can be applied through hydraulics, pneumatic, an electric actuator, or a propellant charge, among others.
A downhole conveyance 150 can be lowered into the wellbore 115 of the oil or gas well during a drilling, completion and/or production stage of the subterranean production well 100. The specific downhole conveyance 150 that may be lowered into the wellbore 115 may vary greatly depending on the stage of completion of the subterranean production well 100. The downhole conveyance 150, in one embodiment, can include a drill string, as well as other tools positioned along the drill string that are usable for testing and drilling operations. These tools may include measuring-while-drilling (“MWD”) and logging-while drilling (“LWD”) tools and devices. Additionally, upon completion of the wellbore 115, other downhole conveyance 150 may also be lowered into the wellbore 115. For example, wireline and wireline logging and formation testers may be lowered into the wellbore 115, wellbore stimulation equipment may be lowered into the wellbore 115, production and/or coiled tubing and equipment may be lowered into the wellbore 115, and any other tools usable during drilling, completion, and production within the wellbore 115 may also be lowered into the wellbore 115.
The valve assembly 180 may be coupled to the floating workstation 105 via a connection 155. The connection 155 may include a variety of different connections and remain within the scope of the disclosure. In one embodiment, the connection 155 is an electrical connection configured to initiate an opening or closing of the valve assembly 180 (e.g., providing power to the primary actuation member). In another embodiment, the connection 155 is one or more fluid connections configured to initiate an opening or closing of the valve assembly 180 (e.g., a hydraulic open line and/or a hydraulic closed line). In yet another embodiment, the connection 155 is a control line configured to initiate an opening or closing of the valve assembly 180 (e.g., providing a signal to the separate linear actuation member). In even yet another embodiment, the connection 155 is a collection of two or more of the above-discussed connections, among other possible connections.
The valve assembly 180 is controllable from a fully open position (e.g., as illustrated in
In one or more examples, the valve assembly 180 is able to cut coil tubing (not shown), wireline (not shown), slickline (not shown), or certain other downhole conveyance 150 elements when the valve assembly 180 transitions to the fully closed position while the downhole conveyance mechanisms are located within the path of the valve assembly 180. In this manner, the valve assembly 180 is able to isolate a downhole portion of the wellbore 115 from the subsea conduit 125, even when a downhole conveyance is positioned within the wellbore 115.
As illustrated, the valve assembly 180 may be positioned within the wellhead installation 135. For example, the valve assembly 180 may be coupled to a blowout preventer (BOP) component (not shown) of the wellhead installation 135. In additional examples, one or more of the valve assemblies 180 may be positioned anywhere along the subsea conduit 125 and the wellbore 115. The isolation and auto-close capabilities of the valve assembly 180 in a compact form factor may enable the valve assembly 180 to operate as a primary well-control barrier. Additionally, the actuation of the valve assembly 180 provides fast actuation and shearing capabilities (e.g., for wireline, slickline, and coil tubing) usable at the wellhead installation 135 in a subsea environment or as a downhole barrier valve in a land-based or subsea environment.
Turning to
The inlet flow passageway 213 and outlet flow passageway 218, in the illustrated embodiment, are connected by a valve chamber 220. Positioned in the valve chamber 220, in the illustrated embodiment of
The valve assembly 200 illustrated in
The linear actuation member 260 may comprise a variety of different configurations and remain within the purview of the disclosure. In the illustrated embodiment of
The linear actuation member 260 may be actuated using a variety of different techniques. In one embodiment, such as that shown in
In an alternative embodiment, which is not specifically shown in
Turning to
The valve assembly 200 illustrated in
Turning now to
In the illustrated embodiment of
In the illustrated embodiment of
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Aspects disclosed herein include:
A. A valve assembly, the valve assembly including a valve body having inlet and outlet flow passageways connected by a valve chamber, a ball valve member having a bore there through creating a ball/bore interface, the ball valve member located in the valve chamber for selective rotation between valve open and valve closed positions to control flow through the valve assembly, and a linear actuation member slideable to engage proximate the ball/bore interface to assist in moving the ball valve member to the valve closed position.
B. A method for actuating a valve assembly between an open position and a closed position, the method including coupling a valve assembly to a conduit, the valve assembly including 1) a valve body having inlet and outlet flow passageways connected by a valve chamber, 2) a ball valve member having a bore there through creating a ball/bore interface, the ball valve member located in the valve chamber for selective rotation between valve open and valve closed positions to control flow through the valve assembly, 3) a primary actuation member coupled to the ball valve member, and 4) a separate secondary linear actuation member slideable to engage proximate the ball/bore interface, activating the primary actuation member to initiate a movement of the ball valve member from the valve open position toward the valve closed position, and activating the secondary linear actuation member to finalize the movement of the ball valve member to the valve closed position.
Aspects A and B may have one or more of the following additional elements in combination: Element 1: wherein the linear actuation member is a hydraulically or pneumatically controlled linear actuation member. Element 2: wherein the linear actuation member is a propellant charge controlled linear actuation member. Element 3: wherein the linear actuation member is an electrically controlled linear actuation member. Element 4: wherein the linear actuation member includes a push or pull rod coupled to a piston positioned within a piston chamber, and further wherein the push or pull rod is slideable to engage proximate the ball/bore interface. Element 5: wherein the linear actuation member is a push rod slideable to engage a trailing edge of the ball/bore interface. Element 6: wherein linear actuation member is a push rod slideable to engage a leading edge of the ball/bore interface. Element 7: wherein the linear actuation member is a secondary linear actuation member, and further including a primary actuation member coupled to the ball valve member. Element 8: wherein the primary actuation member is configured to initiate a movement of the ball valve member from the valve open position toward the valve closed position and the secondary linear actuation member is configured to finalize the movement of the ball valve member to the valve closed position. Element 9: further including a sensor positioned proximate the ball valve member, the sensor configured to sense a predetermined event for deployment of the linear actuation member. Element 10: wherein the sensor is a rotational sensor. Element 11: wherein the sensor is a torque sensor. Element 12: wherein activating the secondary linear actuation member includes activating the secondary linear actuation member using hydraulics or pneumatics. Element 13: wherein activating the secondary linear actuation member includes activating the secondary linear actuation member using a propellant charge. Element 14: wherein the secondary linear actuation member includes a push or pull rod coupled to a piston positioned within a piston chamber, and further wherein the push or pull rod slides to engage proximate the ball/bore interface when activating the secondary linear actuation member. Element 15: wherein the secondary linear actuation member is a push rod that slides to engage a trailing edge of the ball/bore interface. Element 16: further including a sensor positioned proximate the ball valve member, and wherein activating the secondary linear actuation member includes activating the secondary linear actuation member when the sensor senses a predetermined event. Element 17: wherein the sensor is a rotational sensor and the predetermined event is a sensed rotational angle of the ball valve member. Element 18: wherein the sensor is a torque sensor and the predetermined event is a sensed torque of the primary actuation member. Element 19: further including increasing the wellbore pressure to reset the second linear actuation member after activating the secondary linear actuation member to finalize the movement of the ball valve member to the valve closed position.
Those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and modifications may be made to the described embodiments.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/029685 | 4/29/2019 | WO | 00 |