In some conventional aeration systems, gas is compressed and pumped into tubes or diffusion devices for introduction into a fluid medium. In other conventional aeration systems, water is sprayed through gas to allow gas transfer before returning to a body of fluid to be aerated. These systems require large expenditures of mechanical energy, and further produce a localized or confined area of aeration. Such aeration areas then rapidly return to the surface of the fluid medium, or are confined to the momentary exposure to gas before contact with the fluid medium surface. Yet other aeration systems allow for gas to be entrained in an existing flow of fluid medium, but are limited to low efficiency pumps and are subject to fouling if used in high-particulate environments such as wastewater or sewage treatment plants.
Since efficient aeration of a fluid medium is a product of the surface diffusion interface between the interior of gas bubbles and the fluid medium, it is advantageous to increase this gas transfer potential by decreasing the relative size of gas bubbles and increasing their relative density. Since this process continues over time, it is also advantageous to keep introduced gas bubbles from reaching the surface of the fluid medium to the effect that a given quantity of gas is largely stripped of oxygen by the time it exits the fluid medium. It is also known that cooler water can contain a larger percentage of dissolved oxygen than warmer water, so there is an additional advantage to any cooling or refrigeration of the fluid-gas interface during the diffusion process.
An aeration system that can achieve a high rate of aeration while minimizing the disadvantages of conventional aeration systems is therefore desired.
According to at least one exemplary embodiment, an aeration system is disclosed. The aeration system can include a housing, a fluid inlet disposed at a first end of the housing, an outlet disposed at a second end of the housing, a cylindrical support member rotatably mounted within the housing between the inlet and the outlet, and supported therein by a plurality of bearings, the support member having an interior surface enclosing an interior cavity, the interior cavity being in communication with the fluid inlet and the outlet, at least one vane disposed on the interior surface of the support member and extending from the interior surface towards the rotational axis of the support member, the vane including an inner edge positioned such that a gap is defined between the inner edge of the vane and the rotational axis of the support member, at least one gas inlet in communication with the interior cavity of the support member, and a motive device for rotating the support member within the housing.
Advantages of embodiments of the present invention will be apparent from the following detailed description of the exemplary embodiments. The following detailed description should be considered in conjunction with the accompanying figures in which:
Aspects of the invention are disclosed in the following description and related drawings directed to specific embodiments of the invention. Alternate embodiments may be devised without departing from the spirit or the scope of the invention. Additionally, well-known elements of exemplary embodiments of the invention will not be described in detail or will be omitted so as not to obscure the relevant details of the invention. Further, to facilitate an understanding of the description discussion of several terms used herein follows.
As used herein, the word “exemplary” means “serving as an example, instance or illustration.” The embodiments described herein are not limiting, but rather are exemplary only. It should be understood that the described embodiment are not necessarily to be construed as preferred or advantageous over other embodiments. Moreover, the terms “embodiments of the invention”, “embodiments” or “invention” do not require that all embodiments of the invention include the discussed feature, advantage or mode of operation.
According to at least one exemplary embodiment, an aeration system is disclosed. Embodiments of the aeration system disclosed herein may be operable to oxygenate, or introduce any desired gas into a fluid medium. The system can achieve a high rate of oxygenation by: increasing available diffusion interfaces; increasing the relative density of gas bubbles in the fluid medium; maintaining the diffusion interfaces in contact with the fluid medium for prolonged periods of time; introducing aerated streams to discrete areas of the fluid medium or homogenous mixing of large volumes or areas of the fluid medium; and effecting a reduction of temperature in the areas area of initial gas introduction. As used herein, the term “gas” should be understood as including any vapor or gaseous-state matter having any desired composition, including atmospheric air, pure gas, or a mixture of gases.
Embodiments of the aeration system disclosed herein may further utilize internal shear forces that are generated between dissimilar velocities of adjacent fluid streams, as well as volumetric differences between adjacent fluid streams to generate low pressure areas in the fluid. The system may include at least one rotatable vane. The low pressure areas may be formed proximate the edge of the at least one vane of the aeration system when the vane is rotated. The low pressure areas can further draw gas into the system at atmospheric pressure. Other embodiments of the aeration system disclosed herein may utilize conduits, for example ducts, tubes or ports, to introduce gas into the into the low pressure areas.
Embodiments of the aeration system disclosed herein may further utilize variable controls and venturi effects to reduce or expand the volume of gas admitted to the system.
Embodiments of the aeration system disclosed herein may further utilize a vortex or whirlpool to draw in gas from a surface of a fluid medium. The gas may be drawn through a swirl-induced tube of fluid into the low pressure areas within the aeration system.
Embodiments of the aeration system disclosed herein may further utilize irregularities or serrations on the edge of the at least one vane so as to augment mixing and fragmentation of the entrained gas stream in order to produce a multiplicity of small gas bubbles (“microbubbles”).
Embodiments of the aeration system disclosed herein may further introduce vibrations to the gas and fluid stream so as to create sound waves capable of further reduction of bubble size and a corresponding increase in available diffusion areas.
Embodiments of the aeration system disclosed herein may further utilize the expansion of gas (whether introduced into the fluid or spontaneously vaporized within the fluid) in the low pressure regions of the system so as to reduce the temperature of the fluid and the bubble stream in order to augment gas or gas saturation in the fluid medium.
Embodiments of the aeration system disclosed herein may further utilize the thrust created by the above effects in order to vector or direct the mixed flow stream exiting the system to discrete locations in the fluid medium.
Embodiments of the aeration system disclosed herein may further utilize a mixed flow stream to augment homogeneity of the surrounding fluid by mixing or circulating a fluid in a tank or other body of fluid medium, in proximity to or in contact with the system.
Embodiments of the aeration system disclosed herein may further be attached to a fluid delivery conduit, or placed within an existing fluid delivery conduit so as to accelerate and/or aerate the fluid. In some exemplary embodiments, the system can act as a fluid pump within a conduit or between conduits. In embodiments where suction regions generated within the system reduce pressures within the conduit below ambient pressures surrounding the conduit and below conduit inlet pressures, gas may be entrained within the contained fluid flow. In such embodiments, a one-way valve may be provided to allow air to move from the external higher-pressure areas to the internal lower-pressure areas. When internal pressures exceed ambient external pressures, the one-way valve may restrict air from moving from internal higher-pressure areas to external lower-pressure areas.
Embodiments of the aeration system disclosed herein may constrict the diameter of the exiting fluid flow so as to increase the concentration of the entrained gas bubbles, thereby facilitating increased effectiveness of transit through the surrounding fluid medium. Embodiments of the aeration system disclosed herein may further utilize fixed planes mounted in the fluid exit flow and parallel to the axis of rotation of the at least vane so as to direct the fluid flow in a rearward, rather than a radial direction.
Embodiments of the aeration system disclosed herein may further be manufactured so as to be compact, portable, resistant to chemical corrosion, resistant to abrasion, operable while fully immersed in a fluid, and including remote control capabilities. Embodiments of the aeration system disclosed herein may further be operable with reduced energy consumption and reduced maintenance requirements in comparison with conventional aeration systems.
Referring generally to
A motive device, for example an electric motor 108, may be operable to rotate vane support member 104 within housing 102, along an axis of rotation 120 that may be substantially parallel to the longitudinal axis of housing 102. In some exemplary embodiments, electric motor 108 may be configured to include a stator 110 fixedly coupled to housing 102 and a rotor 112 coupled to vane support member 104. In other exemplary embodiments, any other motive devices that enable system 100 to function as described herein may be utilized.
Vanes 114 may be disposed on the interior surface of vane support member 104. The number of vanes 114 may vary depending on the particular design considerations. Vanes 114 may extend substantially longitudinally along support member 104 so as to allow and generate a flow of fluid from the front 116 of system 100 to the rear 118 of system 100. To that end, vanes 114 may be mounted at an angle to the axis of rotation that enables the above-described fluid flow, for example in a diagonal or spiral configuration. The angle of attack of vanes 114 may be varied as desired based on the particular design considerations. Furthermore, vanes 114 may extend inwardly from the interior surface of support member 104 towards axis of rotation 120, yet not extending fully towards axis of rotation 120. Thus, vanes 114 can define a bore 122 arranged concentrically with axis of rotation 120. Bore 122 can facilitate the flow of fluid from the front 116 of system 100 towards the rear 118 of system 100 and can further provide a passageway for any contaminants or particulate matter in the fluid such that the particulate matter does not interfere with the operation of system 100. The extent of each vane 114 towards axis 120 can be varied as desired based on the particular design considerations.
The inner longitudinal edge 124 of each vane 114 may be smooth or may include a plurality of serrations, undulations, indentations, or other irregularities 126 defined therein. Serrations 126 can impinge upon discrete regions of the axial flow of fluid. Serrations 126 can thereby facilitate creating low pressure gradients at multiple locations along the fluid travel path across edge 124. The specific shapes of serrations 126 can be adapted to produce vibrations, which may be sonic vibrations, that can disrupt larger gas bubbles entrained in the fluid flow, thereby facilitating the creation of smaller bubbles and increasing the cumulative gas bubble surface area and diffusion area. Non-limiting examples of such serrations 126 are shown in
A fluid inlet 128 may be disposed at the front 116 of system 100. Inlet 128 may have any desired cross-section. In some exemplary embodiments, as shown in
The fluid and the entrained, mixed and fragmented gas bubbles may then traverse support member 104, be accelerated by the rotation of vanes 114, and subsequently leave system 100 via an exit 130 disposed at the rear 118 of system 100. Exit 130 may have any desired cross-section, for example a frusto-conical cross-section with the narrower end proximate support member 104 and the wider end proximate rear 118.
Additional gas may be admitted to system 100 via at least one supplementary conduit 132. Supplementary conduit 132 may have a first end exposed to an gas source, for example ambient-pressure surface gas, and a second end in communication with at least one cavity 134 defined within housing 102. Cavity 134 may further be in communication with the interior of system 100. Low pressure areas created within the interior system 100, can create a venturi effect that may induce additional gas being directed through supplementary conduit 132 and cavity 134 due to the resulting pressure gradient.
Thus, the fluid, as well as the vortex-introduced gas, in addition to conduit-introduced gas and any other entrained gas streams can enter the device via inlet 128 and/or by means of a pressure differential between the pressure external to system 100 and the low pressure areas within system 100. The fluid with its entrained gas stream can then be expanded, fragmented, and directed towards rear 118 at an increased velocity, thereby producing an aerated stream containing bubbles and microbubbles. In some embodiments, this stream can be directed or vectored as a column of entrained bubbles and microbubbles extending from the rear 118 of system 100. This stream may be directed so as to reach desired areas of the surrounding fluid while displacing or transporting a volume of the surrounding fluid. Furthermore, system 100 may be utilized with sealed brushless electric motor components and equipped with hydroplaning or water-lubricated, abrasion resistant bearings, thereby allowing system 100 to operate while fully submerged in various fluids. Additionally, bore 122 can provide a passage for particulates and any other potential fouling agents, thereby allowing device 100 to be operable in fluids with high particulate concentrations or high chemical contamination for prolonged periods of time with reduced or no maintenance.
The supports, such as bracket 202 and support structure 208, may be coupled to external structures such as structures fixed on land, floating platforms, or any other desired structure. Furthermore, supports 202, 208 may be adapted to have adjustable length so as to facilitate desired positioning of system 100 within the fluid medium.
Furthermore, in some exemplary embodiments, the clearance between the trailing edge of the fins 214 and the leading edge of vanes 114 may be minor. The small clearance between fins 214 and vanes 114 can facilitate clipping, cutting, or shearing off filamentous or other materials 26 that may be disposed in the fluid flow, when such materials pass through the clearance, as shown in
In some exemplary embodiments, as shown in
In some exemplary embodiments, multiple systems 100 may be arranged into an array 230. The systems 100 may be coupled to each other via any known coupling or fastening structure. In the exemplary embodiment shown in
System 300 may include a jacket 350 surrounding housing 302. Jacket 350 may be coupled to housing 302 via a plurality of spacers 352, thereby defining a void between jacket 350 and housing 302. Spacers 352 can provide support and structural positioning to jacket 350. Jacket 350 may further include an inlet aperture 354. Inlet aperture 354 may have a shape substantially similar to the shape of inlet 328, and with a diameter lesser than that of inlet 328, thereby defining a void between inlet aperture 354 and inlet 328. Jacket 350 can further include an exit aperture 356, the exit aperture having a diameter lesser than that of exit 318. A portion of the aerated fluid stream 22 can thus be captured by jacket 350 and redirected through the void between jacket 350 and housing 302, and towards inlet 328. The recirculation of a portion of the fluid stream can facilitate creating a mixed-flow stream, thereby augmenting the homogeneity of the surrounding fluid. It should further be appreciated that the embodiment of system 300 may be adapted for use with any of the features shown in
The foregoing description and accompanying figures illustrate the principles, preferred embodiments and modes of operation of the invention. However, the invention should not be construed as being limited to the particular embodiments discussed above. Additional variations of the embodiments discussed above will be appreciated by those skilled in the art.
Therefore, the above-described embodiments should be regarded as illustrative rather than restrictive. Accordingly, it should be appreciated that variations to those embodiments can be made by those skilled in the art without departing from the scope of the invention as defined by the following claims.
This application claims priority to U.S. Provisional Patent Application No. 61/515,071, filed Aug. 4, 2011, and entitled AERATION AND ASPIRATION SYSTEM FOR OXYGENATION OR OTHER GAS INTRODUCTION TO A FLUID MEDIUM, the entire contents of which are hereby incorporated by reference.
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