The present invention belongs to the field of aero-engine modeling and control, and relates to an aero-engine surge active control system based on fuzzy controller switching.
At present, high-performance aero-engines are developing towards high thrust-weight ratio, high speed and high reliability, which also puts forward higher requirements for aerodynamic stability of compressors. The increase of the thrust-weight ratio of the high-performance engines leads to the increase of the single-stage pressure ratio of the compressors and higher compressor load, so that the aerodynamic stability problem of the aero-engines is gradually prominent and becomes one of the important factors that limit the development of the engines.
In the traditional compressor surge control method, the core idea is to ensure sufficient surge margin at operating points when the operating points of the compressors are designed. In this way, the operating points of the compressors may generate slight disturbance, and can still be maintained in a stable operating space. This method has high reliability, but is often too conservative when the operating points are selected, and sacrifices the engine performance for engine stability. At this time, the superiority of the active surge control method is gradually reflected.
The active control method inhibits the generation and development of unstable states of the compressors such as surge by prestage air injection and adjustment of exhaust volume, so as to expand the stable operating range of the engines and make the operating points of the engines move to a position with high performance. At present, the active surge control methods can be divided into the following three categories: modal based control methods, nonlinear control methods and intelligent control methods. These methods can inhibit the occurrence of the unstable states of the compressors such as surge under certain conditions, but have lower reliability compared with the traditional control methods. If a controller fails, surge may be caused directly, which is one of the reasons that the active control method is not actually applied for a long time. Meanwhile, most of the current active control methods are only targeted at one unstable state or instability cause, and have no good adaptability. In addition, most of the active control methods are often designed only for local operating points, and cannot achieve large-range active surge control. At present, the existing active control methods are based on effective inhibition of the unstable states such as surge, do not consider the performance loss of the engines after the controller takes actions, and are not optimal control strategies under the same performance.
In view of the problems of low reliability, inadequate adaptability and small operating range in the active control method in the prior art, the present invention provides an aero-engine surge active control system based on fuzzy controller switching.
The present invention adopts the following technical solution:
An aero-engine surge active control system based on fuzzy controller switching is provided. The control system mainly comprises three parts: a basic controller design module, a fuzzy switching module and a control signal fusion module. The design process of each part comprises the following steps:
S1 Designing Nc basic controllers in combination with traditional Lyapunov stability theory according to stability requirements in surge active control, wherein the basic controllers are used for generating a basic control signal ubase of a fuzzy switching controller designed by the present invention, and the above control signal is fused into an actual control signal uout of the controllers through fuzzy switching in subsequent steps. A specific implementation process is as follows:
S1.1 Designing Nc basic controllers by a Lyapunov stability theory based modal control method, with Nc not less than 2; in each basic controller, using a compressor average flow coefficient Φ and a disturbance first-order mode A as feedback quantities respectively to determine a relationship between the feedback quantities and a control quantity uc required by a compressor, i.e.:
u
base,1
=k
1(Φ−Φ0)
u
base,2
=k
2
A
u
base,N
=k
N
(−Φ+Φ0+A)
in the formulas, k1, k2, . . . , kN
A determining method of the controller parameter is as follows: conducting linearization based on a traditional compressor Moore-Greitzer model, to obtain the controller parameter in combination with the Lyapunov stability theory.
S1.2 Determining the operating ranges of the Nc basic controllers: when the operating state of the compressor is within the operating ranges of the basic controllers, the basic controllers can ensure the stable operation of the compressor through tip jet, and the operating ranges of the basic controllers can be expressed by the size of the disturbance to the compressor. In addition, the designed basic controllers are required to have different operating ranges. For example, in the design process of the basic controllers, different compressor parameter variables (average flow Φ and first-order mode A) are selected as feedback variables of the basic controllers, and the basic controllers operated in the range of small disturbance and large disturbance are designed respectively.
S1.3 Sequencing the basic controllers according to the size of the disturbance range that can be used for operation, based on the operating ranges of the Nc basic controllers, that is, with the increase of the disturbance to the compressor, the controllers in the operating ranges are converted in this order, wherein the rank of the ith basic controller is recorded as ranki, and ranki is an integer from 1 to Nc.
S2 Designing the fuzzy switching module.
The fuzzy switching module obtains a selection trend x of the basic controllers by traditional fuzzy reasoning according to a state variable ctre of the compressor. The state variable x of the compressor refers to the physical quantity which can reflect the operating state of the compressor. These state variables comprise but are not limited to the compressor average flow and average pressure rise. The selection trend ctre of the basic controllers is a parameter within a range of 0-1, and is used for representing a weight of a basic controller.
The design of the fuzzy switching module needs to determine a state variable x of module input, fuzzy division of module input and output, fuzzy rules used in fuzzy reasoning, and a defuzzification method; a specific design process is as follows:
S2.1 Determining the state variable x (average flow Φ and the first-order mode A) which can represent the operating state of the compressor, as the input of the fuzzy switching module.
S2.2 Conducting fuzzy division for the state variable x of the input of the fuzzy switching module, and obtaining Na fuzzy sets in each variable division; conducting fuzzy division for the selection trend ctre of the outputted basic controller to obtain Nb fuzzy sets; and determining that the input variable belongs to a membership function ƒin,(i,C)(xi) of each fuzzy set and the output variable belongs to a membership function ƒout,B(ctre) of each fuzzy set.
The membership μin,(i,C) of the input variable belonging to different fuzzy sets can be calculated in the following mode:
μin,(i,C)=ƒin,(i,C)(xi)
wherein xi is the value of the ith input variable; C is a division fuzzy set; ƒin,(i,C) is a membership function that the ith input variable belongs to the fuzzy set C; and μin,(i,C) is a membership of the calculated ith input variable in the fuzzy set C.
The membership μout,B of the output variable belonging to different fuzzy sets can be calculated in the following mode:
μout,B=ƒout,B(ctre)
wherein ctre is the selection trend of the output; B is a division fuzzy set; ƒout,B(ctre) represents a membership function of output ctre in an output fuzzy set B; and μout,B is a membership of the calculated selection trend ctre in the fuzzy set B.
The above membership functions ƒin,(i,C) and ƒout,B generally comprise but are not limited to the following functions:
(1) Gaussion membership function
The Gaussion membership function is determined by two parameters σ and ∈, with the following expression:
In the formula, xin is a variable to be fuzzified, parameter σ is used for adjusting the width of the membership function, parameter E is used for determining the center of a curve, and the calculation result of ƒ is the membership of xin.
(2) Trapezoidal membership function
The trapezoidal membership function can be determined by four parameters a, b, c, d, with the following expression:
In the formula, xin is a variable to be fuzzified, parameters a and d are the left and right vertices of the lower bottom of a trapezoid respectively, and parameters b and c are the left and right vertices of the upper bottom of the trapezoid respectively.
(3) Triangular membership function
The triangular membership function is determined by three parameters, with the following expression:
In the formula, xin is a variable to be fuzzified, parameters a and c are the left and right vertices of a base of a triangle, and parameter b represents the upper vertex of the triangle.
S2.3 Establishing a fuzzy rule table of the fuzzy switching module and designing Nrules fuzzy rules.
The fuzzy rules can be explained in if-then format, namely:
If x1∈C1,x2∈C2, . . . ,xn∈Cn then ctre∈B
wherein C1 represents a fuzzy set to which the first input variable belongs in the fuzzy rule, C represents a fuzzy set to which the second variable belongs, and so on; and B represents a fuzzy set to which output ctre belongs in the fuzzy rule.
In the fuzzy rules, (x1∈C1, x2 ∈C2, . . . , xn∈Cn) is a prior condition of the fuzzy rules, and then a prior membership μrule,i of the fuzzy rules can be calculated as:
wherein μin,(k,C
S2.4 Conducting defuzzification for the output of the fuzzy switching module so that a result after defuzzification is the calculated controller selection trend ctre of the fuzzy switching module; conducting defuzzification for output results by a centroid method, with a calculation process as follows:
(2) calculating the controller selection trend ctre by the centroid method:
wherein μrule,i and μrule,j are the calculated prior memberships of ith and jth fuzzy rules respectively; ƒout,B
S3 Designing a control signal fusion module. The input of the control signal fusion module comprises the controller selection trend ctre and a basic control signal ubase generated by the basic controller, and the output is a control signal uout after fusion. The control signal fusion module calculates the weight ctre of each basic controller according to the input controller selection trend wi, and then conducts weighted fusion for the basic control signal ubase according to the calculated weight, to finally obtain an actual control signal uout of the controller.
The design of the control signal fusion module needs to determine the controller fusion weight and the weighted fusion method, comprising the following specific steps:
S3.1 Designing the controller fusion weight; and according to the number Nc of the basic controllers, conducting fuzzy division for the selection trend ctre to obtain a fuzzy set center which can be calculated with the following formula:
In the formula, ci is the ith fuzzy set center; Nc is the number of the basic controllers; ranki is a range determined by the ith controller in step S1.3, and the value is an integer from 1 to Nc. For example, when Nc=3, fuzzy set centers are c1=0, c2=0.5 and c3=1.
The weight wi corresponding to the ith controller can be calculated according to the following formula:
w
i=ƒw,i(ctre)
wherein ctre is the input of the fusion module, i.e., the controller selection trend; ƒw,i is a membership function corresponding to the ith controller, and the membership functions can select the form mentioned in step S2.2; and wi is the calculated weight corresponding to the ith controller.
S3.2 Conducting weighted fusion for the basic control signal to obtain an actual control signal uout of the basic controller.
The actual control signal uout of the basic controller can be obtained by weighted fusion through the following formula:
wherein ubase,j represents the basic control signal outputted by the jth basic controller; wi and wi represent the weights corresponding to the ith and jth basic controllers respectively; Nc is the number of the basic controllers; and uout is the actual output control quantity of the fused controller, i.e., the output control quantity of the fuzzy switching controller designed by the present invention.
The above provides the main design and calculation process of the aero-engine surge active control system based on fuzzy controller switching designed by the present invention.
The present invention has the beneficial effects: the surge active control method based on fuzzy controller switching designed by the patent overcomes the limitations of the surge active control method based on a single controller, solves the problem that the single controller cannot satisfy multiple disturbance and expands the effective operating ranges of the surge active controllers. The method can adjust the weight of each basic controller adaptively according to the size of the disturbance, so that the compressor better adapts to various external disturbances. Thus, an aero-engine axial flow compressor can work stably in a wider operating range, thereby greatly improving the success rate of surge active control and the stability of the compressor and improving the safety and the reliability of the aero-engine.
The present invention is further described below in combination with drawings and embodiments of the present invention.
An aero-engine surge active control system based on fuzzy controller switching is provided. The control system mainly comprises three parts: a basic controller design module, a fuzzy switching module and a control signal fusion module. The design flow chart of the aero-engine surge active control system based on fuzzy controller switching is shown in
A specific implementation process comprises the following specific steps:
S1 Designing basic controllers: designing 3 basic controllers in combination with traditional Lyapunov stability theory according to stability requirements in surge active control, specifically as follows:
S1.1 Designing 3 basic controllers by a Lyapunov stability theory based modal control method, and using a compressor average flow coefficient Φ and a disturbance first-order mode A as feedback quantities respectively to determine a relationship between the feedback quantities and a control quantity ubase,j required by a compressor: designing Nc=3 basic controllers for the basic controllers in
u
base,1
=k
1(Φ−Φ0) Controller 1:
u
base,2
=k
2
A Controller 2:
u
base,3
=k
3(−Φ+Φ0+A) Controller 3:
wherein Φ is the compressor average flow coefficient; A is a first-order modal amplitude; Φ0 is the average flow coefficient at a balance point of the compressor; k1, k2 and k3 are controller parameters to be determined. According to the Lyapunov stability theory, it can be determined that in the present embodiment, the values of k1, k2 and k3 are as follows: k1=−0.1, k2=0.1 and k3=0.1.
A determining method of the controller parameter is as follows: conducting linearization based on a traditional compressor Moore-Greitzer model, to obtain the controller parameter in combination with the Lyapunov stability theory. The embodiment of the present invention listed herein takes the Moore-Greitzer model of the compressor as a controlled object. The Moore-Greitzer model of the compressor is shown below:
In the equations, A(ξ) is a first-order modal amplitude, Φ(ξ) is the compressor average flow coefficient, ψ(ξ) is the average pressure rise coefficient of the compressor and ΦT(ξ) is the average flow coefficient of a downstream valve of the compressor; in the equations, other parameters are inherent parameters of the compressor, and select the following values here:
ψC0=0.30,H=0.14,W=0.25,lC=8.0,α=1/3.5 and m=1.75.
S1.2 Determining the operating ranges of the 3 basic controllers: when the operating state of the compressor is within the operating ranges of the basic controllers, the basic controllers can ensure the stable operation of the compressor through tip jet, and the operating ranges of the basic controllers can be expressed by the size of the disturbance to the compressor. The performance characteristics of the above three basic controllers are shown in Table 2.
S1.3 Sequencing the basic controllers according to the size of the disturbance range that can be used for operation, based on the operating ranges of the 3 basic controllers, that is, with the increase of the disturbance to the compressor, the controllers in the operating ranges are converted in this order, wherein the rank of the ith basic controller is recorded as rank, and ranki is an integer from 1 to 3. It can be seen from Table 2 that the 3 basic controllers have respective operating ranges. With the increase of the disturbance to the compressor, the controllers in the operating ranges are converted from the controller 1 to the controller 3, and then converted to the controller 2. Therefore, the range of the basic controllers can be recorded as follows:
rank1=1 Controller 1:
rank2=3 Controller 2:
rank3=2 Controller 3:
S2 Designing the fuzzy switching module.
The fuzzy switching module obtains a selection trend x of the basic controllers by traditional fuzzy reasoning according to a state variable ctre of the compressor. The state variable x of the compressor comprises but is not limited to the compressor average flow c and average pressure rise ψ. The selection trend ctre of the basic controllers is a parameter within a range of 0-1, and is used for representing a weight of a basic controller.
S2.1 Determining the average flow Φ and the first-order mode A which can represent the operating state of the compressor, as the input of the fuzzy switching module.
S2.2 Conducting fuzzy division for the state variable x inputted by the fuzzy switching module, as shown in
Fuzzy division is conducted for the average flow coefficient Φ and the first-order modal amplitude A to obtain Na=5 fuzzy sets. A reminder membership function and a triangular membership function are used in membership functions. The parameters of the selected membership functions are shown in Table 3 and Table 4 respectively (in order to unify the format, the triangular membership function is regarded as a trapezoidal membership function with two endpoints on upper bottom overlapping). Fuzzy set division of the average flow coefficient Φ and the first-order modal amplitude A is shown in Fig. (a) and Fig. (b) respectively.
Fuzzy division is conducted for the selection trend ctre of the output of the fuzzy switching module to obtain Nb=5 fuzzy sets. The triangular membership function is used in the membership function. The parameters of the selected membership function are shown in Table 5. Fuzzy set division of the selection trend ctre is shown in Fig.(c).
S2.3 Establishing a fuzzy rule table, as shown in
According to the performance characteristics of the basic controllers, it can be seen that as the disturbance to the compressor is continuously increased, the controllers are gradually transitioned from average flow coefficient feedback to comprehensive feedback, and then gradually transitioned to first-order modal amplitude feedback according to the operating ranges of the basic controllers. Meanwhile, with the gradual increase of the selection trend ctre, the used basic controllers are gradually transitioned from the average flow coefficient feedback to the comprehensive feedback, and then gradually transitioned to the first-order modal amplitude feedback. Thus, the design of the fuzzy rules can follow the principle that the greater the compressor disturbance is, the greater the selection trend ctre is, that is, with the continuous increase of the average flow coefficient Φ and the first-order modal amplitude A, the selection trend ctre is gradually transitioned from the fuzzy set S to the fuzzy set B. The fuzzy rule table corresponding to the above principle is shown in
S2.4 Conducting defuzzification for the output of the fuzzy switching module to obtain the selection trend ctre. The process of defuzzification is illustrated by a specific example here.
The average flow coefficient Φ=0.275 and the first-order mode A=0.387 are taken as an example:
(1) Calculating the prior membership μrule,i of each fuzzy rule
The following fuzzy rule is taken as an example, i.e.
if Φ∈PZ,A∈PS then ctre∈MS
The rule of the prior membership can be calculated as
(2) Calculating the controller selection trend ctre by the centroid method
After the prior membership ρrule,i of each fuzzy rule is determined, the controller selection trend ctre can be calculated according to the defuzzification method by the centroid method in S2.4.
S3 Designing a control signal fusion module.
S3.1 Designing a controller fusion weight. In
S3.2 Conducting weighted fusion for the basic control signal, and calculating weights corresponding to each basic controller according to the fuzzy membership of the control signal fusion module labeled with 6 in S3.1 to obtain the actual output control quantity of the controller after fusion, i.e., the output control quantity uout of the fuzzy switching controller designed by the present invention. Calculation results are shown in
The process of weighted fusion of the control signal is further illustrated by an example here:
The selection trend ctre=0.286 of the controller is calculated in step S2.4 of the detailed description. According to the method in S3.2, the weights corresponding to the basic controllers can be obtained as follows:
w
1=ƒw,1(ctre)=0.0457
w
2=ƒw,2(ctre)=0
w
3=ƒw,3(ctre)=0.288
Then, the outputs of the basic controllers are respectively
u
base,1
=k
1(Φ−Φ0)=0.737
u
base,2
=k
2
A=1.285
u
base,3
=k
3(−Φ+Φ0+A)=1.369
The controller output after fusion is
The simulation calculation results of this implementation case are shown in
The above embodiments only express the implementation of the present invention, and shall not be interpreted as a limitation to the scope of the patent for the present invention. It should be noted that, for those skilled in the art, several variations and improvements can also be made without departing from the concept of the present invention, all of which belong to the protection scope of the present invention.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2021/098278 | 6/4/2021 | WO |